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8. The flue pipe must not extend into chimney but be flush with

inside wall.

9. The chimney must extend 3 ft above highest point where it

passes through the roof of a building and at least 2 ft higher
than any portion of a building within a horizontal distance of
10 ft. It shall also be extended at least 5 ft above highest
connected equipment flue collar.

10. Check local codes for any variance.

Factory-Built Chimneys

Listed factory-built chimneys may be used. Refer to chimney
manufacturer’s instructions for proper installation.

OIL BURNER

This furnace is supplied with a high-pressure atomizing retention
head-type burner (for use with grade 1 or 2 fuel oil). The mounting
flange is fixed to burner air tube and no adjustment is required for
insertion length

OIL CONNECTIONS

Complete instructions for installing fuel oil piping can be found in
oil burner Installation Instructions included with furnace.

Oil line entry holes are provided in side panels. Two holes are
provided in each location so that a 2-pipe system may be used if
desired.

An oil filter should be used with all oil burners and should be
installed as close to burner as possible.

BAROMETRIC DRAFT CONTROL

The barometric draft control shipped with furnace MUST be used
with furnace to ensure proper operation. Instructions for installing
control are packed with control.

ELECTRICAL CONNECTIONS

The unit cabinet must have an uninterrupted or unbroken
electrical ground to minimize personal injury if an electrical
fault should occur. A green ground screw is provided in
control box for this connection.

115-v Wiring

Before proceeding with electrical connections, make certain that
voltage, frequency, and phase correspond to that specified on unit
rating plate. Also, check to be sure that service provided by utility
is sufficient to handle load imposed by this equipment. Refer to
rating plate or Table 7 for equipment electrical specifications.

Make all electrical connections in accordance with National
Electrical Code (NEC) ANSI/NFPA 70-2001 and any local codes
or ordinances that might apply. For Canadian installations, all
electrical connections must be made in accordance with Canadian
Electrical Code CSA C22.1 or subauthorities having jurisdiction.

Do not connect aluminum wire between disconnect switch
and furnace. Use only copper wire. Failure to follow this
caution will lead to intermittent electrical operation and/or
fire hazard.

The control system depends on correct polarity of power supply.
Connect HOT wire (H) and NEUTRAL wire (N) as shown in Fig.
3 or 4.

A separate line voltage supply MUST be used with a fused
disconnect switch or circuit breaker between main power panel
and unit. (See Fig. 3 or 4.)

Metallic conduit (where required/used) may terminate at side panel
of unit. It is not necessary to extend conduit inside unit from side
panel to control box.

When replacing any original furnace wiring, use only 105°C No.
14 AWG copper wire.

24-V Wiring

Instructions for wiring thermostat (field supplied) are packed in
thermostat box. Make thermostat connections as shown in Fig. 3 or
4 at 24-v terminal board on fan timer board.

Accessories

When installing optional accessories to this appliance, follow
manufacturer’s Installation Instructions included with accessory.
Other than wiring for thermostat, wire with a minimum of type

T

insulation (63°F rise) must be used for accessories.

FILTERS

Never operate unit without a filter or with filter access door
removed. Failure to adhere to this warning could lead to a
hazardous condition which could lead to equipment damage
and bodily harm.

An internal filter rack is provided as standard equipment with
furnace and is located in blower compartment. A sufficient
clearance should be provided for air filter access. See Table 8 for
filter rack flange dimensions for return air duct.

START-UP, ADJUSTMENT, AND SAFETY CHECKOUT

Step 1-Operational Checkout

DO NOT TAMPER WITH UNIT OR CONTROLS-CALL
YOUR SERVICE TECHNICIAN. Failure to follow this
warning could result in personal and/or property damage.

Installation of furnace is now complete. Run through the following
checkout and ensure each item has been performed.

Table 7-Electrical Data

UNIT

SIZE

VOLTS-
HERTZ-

PHASE-

OPERATING

VOLTAGE RANGE

MAX

UNIT

AMPS

MIN

WIRE

GAGE

MAX WIRE

LENGTH (FT)

MAX FUSE OR

CKT BKR AMPS

Max

Min

105-12

115—60—1

132

104

12.2

14

26

15

120-20

115—60—1

132

104

15.7

12

26

20

Table 8-Filter Size (In.) and Quantity

UNIT

SIZE

AIR FILTER

SIZE

RETURN OPENING

SIZE

SUPPLY OPENING

SIZE

105-12

(2) 12 X 20

20 X 20

20 X 20

120-20

(2) 16 X 20

22 X 20

24 X 20

6

Summary of Contents for 1-58CLA

Page 1: ...OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT For use with grade 1 or 2 Fuel Oil Do not use Gasoline Crankcase Oil or any Oil containing Gasoline Failure to follow this warning could lead to sooting fire explosion and or severe bodily harm Never burn garbage or paper in the heating system and never leave rags paper or any flammable items around the unit Failure to follow this caution will re...

Page 2: ...ult in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation INTRODUCTION The model 58CLA Furnaces are available in 2 sizes Each size unit can be fired at 3 different rates by a simple nozzle change Unit 105 12 covers input ranges from 91 000 to 105 000 Btuh unit 120 20 covers input ranges from...

Page 3: ...amper is in full cool or heat position INSTALLATION Step 1 Air for Combustion and Ventilation Installation of this furnace in an area where it will receive contaminated combustion air must be avoided Such contami nation would include the following ammonia chlorine hydrogen sulfide halogenated hydrocarbons carbon tetra chloride cleaning solvents hydrochloric acid water soften ing chemicals and simi...

Page 4: ...hould be located about 6 in from top and bottom of enclosure at front of furnace See Table 3 NOTE In calculating free area consideration shall be given to blocking effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 in mesh and shall be readily accessible for cleaning If free area through a design of louver or grille is known it shall be used in calc...

Page 5: ...efer to ANSI NFPA 211 Chimney Fireplaces Vents and Solid Fuel Burning Appliances and or CSA B139 Installation Code This furnace is certified for use with Type L vent maximum flue gas temperature 575 F Vent System Inspection Before furnace is installed it is highly recommended that any existing vent system be completely inspected For any chimney or vent this should include the following 1 Inspectio...

Page 6: ...al Code CSA C22 1 or subauthorities having jurisdiction Do not connect aluminum wire between disconnect switch and furnace Use only copper wire Failure to follow this caution will lead to intermittent electrical operation and or fire hazard The control system depends on correct polarity of power supply Connect HOT wire H and NEUTRAL wire N as shown in Fig 3 or 4 A separate line voltage supply MUST...

Page 7: ...required to determine thermal efficiency of fur nace 6 An oil filter should be installed as close to burner as possible with ALL oil burners and is essential on lower firing rate burners We recommend the use of a low pressure drop oil filter such as the General Filter Inc model 1A 25A or equivalent 7 The oil pressure regulator is factory set to give oil pressure of 130 psig for the model having 10...

Page 8: ...Fig 3 Wiring Diagram For 105 12 A03164 X04031 Rev A 8 ...

Page 9: ...Fig 4 Wiring Diagram For 120 20 A03165 X04032 Rev A 9 ...

Page 10: ...o keep this furnace in good operating condition and to maintain its warranty the furnace MUST be serviced on an annual basis This servicing includes a nozzle change a burner inspection a visual check of tube passages through flue outlet and cleanout ports and a visual inspection of combustion chamber when burner is removed Depending on above inspection service could also include a cleaning and vac...

Page 11: ...ed 8 After cleaning replace flue silencer flue collar and oil burner 9 Readjust burner for proper operation Step 4 Blower Removal To remove blower from furnace 1 Turn off all oil and electrical supplies upstream of furnace 2 Remove blower access door 3 Remove air filters 4 Remove blower retaining wing nuts 5 Slide blower on rails toward rear of unit 6 Reverse items 1 through 5 to reinstall blower ...

Page 12: ...31 58cla5si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80122 Printed in U S A Form 58CLA 5SI Pg 12 11 03 Replaces 58CLA 4SI ...

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