Carrier 1-58CLA Installation, Start-Up, And Operating Instructions Manual Download Page 10

Step 4-Limit Control Check

After furnace has been in operation for at least 15 minutes, restrict
return-air supply by blocking filters or closing return registers and
allow furnace to shut down on high limit. The burner should shut
off, and main blower should continue to run.

Remove restriction, and burner should come back on in a few
minutes.

Step 5-For Year-Round Air Conditioning

This furnace is designed for use in conjunction with cooling
equipment to provide year-round air conditioning. The blower has
been sized for both heating and cooling, however, fan motor speed
may need to be changed to obtain necessary cooling airflow.

Step 6-Heating

The blower speed is factory set to deliver required airflow at
normal duct static pressure.

Step 7-Cooling

The blower speed may be field adjusted to deliver required airflow
for cooling application. (See Table 12.)

Step 8-Constant Blower Switch

This furnace is equipped with a constant low-speed blower option.
Whenever room thermostat is not calling for heating or cooling,
blower runs on low speed in order to provide air circulation. If
constant blower option is not desired, the rocker switch on top of
cabinet may be used to turn off constant speed.

MAINTENANCE

The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User’s Manual. FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN
POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS
PERSONAL INJURY, OR DEATH.

Before performing any service functions, unless operations
specifically require power to be on, make sure all utilities are
turned off upstream of appliance. Failure to comply with this
warning will cause a fire hazard and/or bodily harm.

To avoid personal injury, make sure electrical supply power
is off before servicing. Failure to follow this warning could
lead to electrical shock, fire, or death.

Step 1-General

In order to keep this furnace in good operating condition and to
maintain its warranty, the furnace MUST be serviced on an annual
basis. This servicing includes a nozzle change, a burner inspection,
a visual check of tube passages through flue outlet and cleanout
ports, and a visual inspection of combustion chamber when burner
is removed.

Depending on above inspection, service could also include a
cleaning and vacuuming of heat exchanger tubes and possibly the
heat exchanger drum section.

Removal of any heat exchanger components which are sealed by
gaskets requires replacement of gasket.

Failure to replace any heat exchanger gaskets with new
gaskets when any heat exchanger plates or covers are re-
moved could lead to heat exchanger leakage, sooting, and/or
a hazardous condition capable of causing bodily harm.

This furnace should never be operated without an air filter.
Disposable filters should be replaced at least once a year. If
equipped to provide cooling, filters should be replaced a minimum
of twice a year. Permanent filters should be cleaned at least twice
a year.

NOTE:

ALWAYS KEEP MAIN OIL VALVE TURNED OFF IF

BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF
TIME.

Step 2-Oil Burner

For optimum performance, oil burner nozzle should be replaced
once a year. Contact your service technician if you are unsure of
this procedure.

The procedure for nozzle installation and/or replacement is out-
lined in oil burner instruction manual which came with furnace.

After replacement of nozzle, burner should be adjusted in accor-
dance with Combustion Check section of this instruction.

Table 10-Burner Input and Nozzle Size and Pump

Pressure

FURNACE

INPUT

(BTUH)

INPUT

USGPH

NOZZLE

REAL PUMP

PRESSURE

SPECIFICATION

PUMP PRESSURE

70,000

0.50

0.50-70W

100

100

91,000

0.65

0.55-70B

140

140

105,000

0.75

0.65-70B

133

130

120,000

0.85

0.75-70B

128

130

140,000

1.00

0.85-70B

138

140

155,000

1.10

0.85-70B

167

170

Table 11-Speed Selection

UNIT

SIZE

FURNACE

INPUT

(BTUH)

RECOMMENDED

BLOWER

SPEED

105-12/

120-20

70,000/119,000

Med-Low

91,000/140,000

Med-High

105,000/154,000

High

Fig. 5-Fan Off Time DIP Switch Settings

(Black Box Represents Switch Position)

A95115

1

2

60 Sec

1

2

90 Sec

DELAY  OFF  DIP  SWITCH  SETTINGS

1

2

1

2

1

2

120 Sec

1

2

150 Sec

10

Summary of Contents for 1-58CLA

Page 1: ...OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT For use with grade 1 or 2 Fuel Oil Do not use Gasoline Crankcase Oil or any Oil containing Gasoline Failure to follow this warning could lead to sooting fire explosion and or severe bodily harm Never burn garbage or paper in the heating system and never leave rags paper or any flammable items around the unit Failure to follow this caution will re...

Page 2: ...ult in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation INTRODUCTION The model 58CLA Furnaces are available in 2 sizes Each size unit can be fired at 3 different rates by a simple nozzle change Unit 105 12 covers input ranges from 91 000 to 105 000 Btuh unit 120 20 covers input ranges from...

Page 3: ...amper is in full cool or heat position INSTALLATION Step 1 Air for Combustion and Ventilation Installation of this furnace in an area where it will receive contaminated combustion air must be avoided Such contami nation would include the following ammonia chlorine hydrogen sulfide halogenated hydrocarbons carbon tetra chloride cleaning solvents hydrochloric acid water soften ing chemicals and simi...

Page 4: ...hould be located about 6 in from top and bottom of enclosure at front of furnace See Table 3 NOTE In calculating free area consideration shall be given to blocking effect of louvers grilles or screens protecting openings Screens used shall not be smaller than 1 4 in mesh and shall be readily accessible for cleaning If free area through a design of louver or grille is known it shall be used in calc...

Page 5: ...efer to ANSI NFPA 211 Chimney Fireplaces Vents and Solid Fuel Burning Appliances and or CSA B139 Installation Code This furnace is certified for use with Type L vent maximum flue gas temperature 575 F Vent System Inspection Before furnace is installed it is highly recommended that any existing vent system be completely inspected For any chimney or vent this should include the following 1 Inspectio...

Page 6: ...al Code CSA C22 1 or subauthorities having jurisdiction Do not connect aluminum wire between disconnect switch and furnace Use only copper wire Failure to follow this caution will lead to intermittent electrical operation and or fire hazard The control system depends on correct polarity of power supply Connect HOT wire H and NEUTRAL wire N as shown in Fig 3 or 4 A separate line voltage supply MUST...

Page 7: ...required to determine thermal efficiency of fur nace 6 An oil filter should be installed as close to burner as possible with ALL oil burners and is essential on lower firing rate burners We recommend the use of a low pressure drop oil filter such as the General Filter Inc model 1A 25A or equivalent 7 The oil pressure regulator is factory set to give oil pressure of 130 psig for the model having 10...

Page 8: ...Fig 3 Wiring Diagram For 105 12 A03164 X04031 Rev A 8 ...

Page 9: ...Fig 4 Wiring Diagram For 120 20 A03165 X04032 Rev A 9 ...

Page 10: ...o keep this furnace in good operating condition and to maintain its warranty the furnace MUST be serviced on an annual basis This servicing includes a nozzle change a burner inspection a visual check of tube passages through flue outlet and cleanout ports and a visual inspection of combustion chamber when burner is removed Depending on above inspection service could also include a cleaning and vac...

Page 11: ...ed 8 After cleaning replace flue silencer flue collar and oil burner 9 Readjust burner for proper operation Step 4 Blower Removal To remove blower from furnace 1 Turn off all oil and electrical supplies upstream of furnace 2 Remove blower access door 3 Remove air filters 4 Remove blower retaining wing nuts 5 Slide blower on rails toward rear of unit 6 Reverse items 1 through 5 to reinstall blower ...

Page 12: ...31 58cla5si Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 6a 8a PC 101 Catalog No 535 80122 Printed in U S A Form 58CLA 5SI Pg 12 11 03 Replaces 58CLA 4SI ...

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