Carlisle Ransburg 80102-311, Service Manual, Page: 3 / 29

CONTENTS
SAFETY: 4-8
Safety Precautions ................................................................................................................................................4
Hazards / Safegaurds ............................................................................................................................................5
INTRODUCTION: 9-13
General Description ............................................................................................................................................... 9
Safety Features ..................................................................................................................................................... 9
Displays ................................................................................................................................................................. 9
Specifications ...................................................................................................................................................... 10
Controller Features ...............................................................................................................................................11
Operator Interface ............................................................................................................................................... 12
Switches .............................................................................................................................................................. 12
LEDs .................................................................................................................................................................... 12
Buttons ................................................................................................................................................................ 12
Connection Interface ........................................................................................................................................... 13
Connectors .......................................................................................................................................................... 13
Fuses ................................................................................................................................................................... 13
Signal Interface .................................................................................................................................................... 13
INSTALLATION: 14-17
General Information ............................................................................................................................................14
Location of the 9060 ...........................................................................................................................................14
AC Input Connections .........................................................................................................................................14
Safety Ground ....................................................................................................................................................15
Input Voltage Selection .......................................................................................................................................15
High Voltage Cable .............................................................................................................................................15
Controller Schematic ..........................................................................................................................................16
No. 2 Process Handgun Trigger Signal ...............................................................................................................17
OPERATION: 18-23
Start-Up .............................................................................................................................................................. 18
Basic Operations ................................................................................................................................................ 18
Lockouts ............................................................................................................................................................. 19
KV Test Jumper .................................................................................................................................................. 20
Setpoint Operations ............................................................................................................................................ 21
Fault Descriptions ............................................................................................................................................... 21
MAINTENANCE: 24-25
Troubleshooting Guide ....................................................................................................................................... 24
Fault Troubleshooting Guide .............................................................................................................................. 24
PARTS IDENTIFICATION: 26-27
High Voltage Controller Model Identification - Parts List .................................................................................... 26
9060 High Voltage Controller - Parts List ............................................................................................................ 27
Accessories ........................................................................................................................................................ 27
MANUAL CHANGE SUMMARY: 28
Manual Changes ................................................................................................................................................ 28
CP-13-04.3 (10/2017) 3 / 29 www.carlisleft.com
CONTENTS