manualshive.com logo in svg

Carlisle Ransburg 80102-311, Service Manual, Page: 28 / 29

Share
Download
Carlisle Ransburg 80102-311 Service Manual Download Page 28

MANUAL CHANGE SUMMARY

No.

Change Description

CP-13-04.3 - 

Replaces CP-13-04.2 with the folowing changes:

Previous

Page(s)

1.  Update to new manual design 

--- 

All Pages

Current

Page(s)

Return To Contents

CP-13-04.3  (10/2017)

28 / 29

www.carlisleft.com

MANUAL CHANGES

Summary of Contents for Ransburg 80102-311

Page 1: ...Air Motor ATEX APPROVED FOR USE WITH 80086 XX IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual fo...

Page 2: ...al has been changed from revision CP 13 04 2 to revision CP 13 04 3 Reasons for this change are noted under Manual Change Summary on page 51 of this manual CP 13 04 3 10 2017 2 29 www carlisleft com M...

Page 3: ...tions 14 Safety Ground 15 Input Voltage Selection 15 High Voltage Cable 15 Controller Schematic 16 No 2 Process Handgun Trigger Signal 17 OPERATION 18 23 Start Up 18 Basic Operations 18 Lockouts 19 KV...

Page 4: ...ropriateRansburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess resulting in more efficient o...

Page 5: ...ray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible so...

Page 6: ...vertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which requi...

Page 7: ...earing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm sectio...

Page 8: ...ontact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materia...

Page 9: ...e voltage to a high kV level It also uses current feedbackinformationtomaintainthedesiredsetpoint The processor circuitry provides the maximum in applicator transfer efficiency while maintaining the m...

Page 10: ...Non Condensing Height 16 5 cm 6 5 inches Width 37 8 cm 14 9 inches Depth 30 7 cm 12 1 inches Weight 10 2 kg 22 5 lbs Electrical Input Voltage 100 240 VAC Frequency 50 or 60 Hz Current 1 A max RMS Watt...

Page 11: ...On Off Switch 7 Local Remote Mode Indicator Figure 2 9060 High Voltage Controller Features 8 One Touch kV Setpoint Buttons 9 kV Setpoint Adjust Buttons 10 High Voltage Cable Connector 11 Fuses 12 Gro...

Page 12: ...or No 2 Process Handgun units Active Preset LED Indicators 3 The active preset LED indicators are located directly above eachofthePresetButtons Whenapresetbuttonispushed to select the desired preset i...

Page 13: ...Handgun indicating that the trigger has been actuated This signal is used to turn on the High Voltage output AC Inlet Receptacle The AC inlet receptacle is a standard IEC C14 Appliance Inlet connecto...

Page 14: ...input wiring in conduit perform the following 1 Ensure the AC line cord is unplugged and remove theAC inlet receptacle wiring from TB1 N TB1 L1 and TB1 EARTH GROUND See Figures 5 and 7 2 Remove the mo...

Page 15: ...hould be routed so that it is not damaged by foot and vehicle traffic and also so that is not close to areas of high temperature 129 F The operator should have free movement of the applicator and all...

Page 16: ...Figure 7 Controller Schematic Return To Contents CP 13 04 3 10 2017 16 29 www carlisleft com INSTALLATION...

Page 17: ...ler cabinet door 3 If the flow switch is being used connect the ground green lead from the flow switch to the ground screw on the base plate shown in Figure 8 The trigger signal blue lead should be co...

Page 18: ...The kV setpoint is displayed on the kV display the actual current draw on the A display and the high voltage light illuminates Under the A display is a bar graph meter that illuminates according to t...

Page 19: ...troller 1 Set the kV to the desired value using the front panel buttons This must be set prior to installing the jumper 2 Turn AC power off and access the interior of the Controller 3 Place the jumper...

Page 20: ...both terminals of this jumper the high voltage of the spray applicator can be activated Thus for testing and troubleshooting high voltage output can be obtained without the need to trigger air through...

Page 21: ...he Fault Indicator on the front of the Controller will light and a fault code will be displayed on the microamp display FaultscanberesetbypressingtheResetbuttononthefront of the Controller or by using...

Page 22: ...e Fault Troubleshooting Section Overload Fault OL This fault will occur if the overload feature is active see OverloadActivation previously in the Operation section and the output current exceeds the...

Page 23: ...lace the main PC board Figure 23 Over Voltage Fault Display Boot Fault bF This fault will occur during the start up sequence if an active trigger signal is present It is designed to prevent immediate...

Page 24: ...gh voltage section by pulling on each wire Repairifnecessary Insurebothconnectorsaresecure and re test for CF fault Replace high voltage section or send unit in for repair Send unit in for repair Grou...

Page 25: ...rive signal is not present It typically occurs when high voltage is triggered The Boot Fault indicates that an active trigger signal was detected during the start up sequence Turn off the voltage cont...

Page 26: ...l number of the voltage controller is located on the left outside face of the main enclosure 3 No 2 Process Gun Air Motor P N 80086 XX 1 Domestic 2 Europe 3 China 80102 A 1 B TABLE B PLUG SELECTION TA...

Page 27: ...upply 24V 24VDC Power Supply 1PS Figure 26 Part Identifications 9060 HIGH VOLTAGE CONTROLLER PARTS LIST Part No Description 9060 HIGH VOLTAGE CONTROLLER ACCESSORIES Part No Description 76652 01 HV Pro...

Page 28: ...Change Description CP 13 04 3 Replaces CP 13 04 2 with the folowing changes Previous Page s 1 Update to new manual design AllPages Current Page s Return To Contents CP 13 04 3 10 2017 28 29 www carli...

Page 29: ...3373 0308 Mexico ventas carlisleft com mx Tel 52 55 5321 2300 Fax 52 55 5310 4790 Japan overseas sales carlisleft co jp Tel 81 45 785 6421 Fax 81 45 785 6517 Brazil vendas carlisleft com br Tel 55 11...

Reviews:

No comments