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Carlisle MS Topcase 615300, Service Manual, Page: 1 / 34

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Carlisle MS Topcase 615300 Service Manual Download Page 1

IMPORTANT:

  Before using this equipment, carefully read SAFETY PRECAUTIONS, starting 

on page 5, and all instructions in this manual.  Keep this Service Manual for future reference.

Model:

 

615300 (Basic)  615305 (Deluxe)

MS Topcase 

PA-17-05-R1  (04/2018)

1 / 34

EN

SERVICE MANUAL

www.carlisleft.com

Summary of Contents for MS Topcase 615300

Page 1: ...arefully read SAFETY PRECAUTIONS starting on page 5 and all instructions in this manual Keep this Service Manual for future reference Model 615300 Basic 615305 Deluxe MS Topcase PA 17 05 R1 04 2018 1...

Page 2: ...been changed from revision PA 17 05 to revision PA 17 05 R1 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual PA 17 05 R1 04 2018 2 34 EN MANUAL CHANGE...

Page 3: ...ir respective owners Inthismanual referenceismadetodifferenttrademarksorregisteredtrademarks Such references do not imply that the manufacturer in question approves this manual in any way or is tied u...

Page 4: ...iew Front Corona Mode In Nm3 h 16 Pneumatic Settings 16 Cleaning 17 INSTALLATION 18 22 Connecting Hardware 18 Wiring Diagram of MS Topcase S4 Control Module 19 Wiring Diagram of MS Topcase S4 Control...

Page 5: ...awings and appropriate MS Powder equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess resulting in...

Page 6: ...Spray booth ventilation must be kept at the rates required by NFPA 33 EN 50177 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or co...

Page 7: ...inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which r...

Page 8: ...adequate ground contact Operators must not be wearing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via c...

Page 9: ...dance with NFPA 33 and EN 50177 Turn the power supply OFF before working on the equipment Test only in areas free of flammable or combustible material Testing may require high voltage to be on but onl...

Page 10: ...replacement parts of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation 8 The certification of this equipment relies upon the following mat...

Page 11: ...callydetects which type of gun is attached The MS topcase control module has the following features Digital control with touch panel basic programs over 999 programs can be stored Automatic powder fee...

Page 12: ...use 2 5A Permission Protection class IP 64 Interference suppression FN Temperature range 0 C 40 C 32 F 104 F PTB 16ATEX5004 EN50050 2 2013 Pneumatic data Input air pressure 6 bar max Compressed air qu...

Page 13: ...of powder is desired the dosage air is set to be higher 0 6 1 6 bar If a lot of powder output is desired the dosage air is set to be smaller 0 2 0 6 bar Setting The Gun Air The gun air is used to coo...

Page 14: ...ard powder can be set with approximately 70 kV Metallic powders are set about 50 60 kV Setting The Current Control The current regulation has a great influence on the charge of the powder As a rule li...

Page 15: ...s used to adjust the amount of powder The higher feed air is set the more powder output is achieved Settings between 0 6 3 5 bar Setting The Dosage Air The dosage air is used for setting the kinetic p...

Page 16: ...ng TWO LAYER On Off Button ONE LAYER TWO LAYER OFF ON OVERVIEW FRONT CORONA MODE IN Nm3 h These controls are shown when the MS topcase control module is set to Nm3 h 0 1 2 3 4 5 6 0 10 20 30 60 70 100...

Page 17: ...nally thiscanalsobedonebyconnectingthe24VDC If voltage is applied the cleaning is active For cases with external power supply install a relay switch between I O connector pin 3 and pin 4 During the cl...

Page 18: ...Fuse Prim Fuse 2 5A Pre Installed Connect Manual Gun Manual powder gun Corona Manual Controller Cable Corona Gun Connect Powder Gun Manual powder gun Tribo Manual Controller Cable Tribo Gun Connect p...

Page 19: ...WIRING DIAGRAM OF MS TOPCASE S4 CONTROL MODULE 6 8bar Inlet Air Pressure Vibrator Control Signals 24VDC 230 110V 50 60Hz PA 17 05 R1 04 2018 19 34 EN INSTALLATION www carlisleft com...

Page 20: ...WIRING DIAGRAM OF MS TOPCASE S4 CONTROL MODULE DELUXE UNIT 6 bar Inlet Air Pressure Vibrator Control Signals 24VDC 230 110V 50 60Hz PA 17 05 R1 04 2018 20 34 EN INSTALLATION www carlisleft com...

Page 21: ...INSTALLATION OPTIONS MS TOPCASE CONTROL MODULE Control module with MS Topcoat manual powder gun Control module with MS Topcoat automatic powder gun PA 17 05 R1 04 2018 21 34 EN INSTALLATION www carli...

Page 22: ...FOUR CONTROL MODULE SET WITH MS TOPCOAT AUTOMATIC POWDER GUN PA 17 05 R1 04 2018 22 34 EN INSTALLATION www carlisleft com...

Page 23: ...ng device must be electrically interlocked with the exhaust system of the powder coater The powder coating device must be switched on only when the cabin is running If the air conditioning is off the...

Page 24: ...keyboard will be called automatically Select Program After switching on the desired program must be selected For this pressthebuttonPROGRAMS Theprogram menuopens Select the Program by pressing the nu...

Page 25: ...er a name for the program Make sure that no programs are overwritten NEW PROGRAM PROGRAMS 4 Select the desired number and give the program a name By pressing on the field a keyboard will be called aut...

Page 26: ...ction of this manual and press the DELETE PROGRAM button Back To The Overview With the WORK button it s at any time possible to switch back to the work view home screen PROGRAMS DELETE PROGRAM SAVE PR...

Page 27: ...p At the controller module you can see the value Program Change by the Manual Powder Gun 0 1 2 3 4 5 6 0 10 20 30 60 70 100 40 50 80 90 0 10 20 30 60 70 100 40 50 80 90 0 1 2 3 4 5 6 bar bar A PROGRAM...

Page 28: ...or can be set Standby Mode The powder applicator turns off with the OFF button When theOFFbuttonlightsupred workpiecescannotbecoated CAUTION If the powder is provided from an external source do not tu...

Page 29: ...used for the second coating Area 2 Fluid Box And Cleaning In this area the specified setting of the fluid box and clean ing process can be set Setting The Injector Type Selectseithertheolderinjectorty...

Page 30: ...t 1 Powder residues must regularly be cleaned off of workpiece hangers 2 Connect the grounding cable to the control unit WARNING Sparks between workpiece and hangers may arise if hooks or other hanger...

Page 31: ...high voltage generator in spray gun Error on gun cable Poor ground No Grounding Compressed air supply is insufficient Incorrect air settings on the control module feed air dosage air Worn wearing par...

Page 32: ...EN 14462 2010 Applied national technical standards and specifications in particular BGI 764 Identification PTB 16 ATEX 5004 EN 50050 2 2013 This Declaration of conformity incorporation is issued unde...

Page 33: ...7 10 2 Add line of text to Permissions under SPECIFICATIONS 12 3 Remove CP 2200 from image 18 4 Replace this page with page 23 from PA 17 07 19 5 Insert new page for the Deluxe Unit with new backplate...

Page 34: ...arlisle Fluid Technologies Inc 2018 Carlisle Fluid Technologies Inc All rights reserved For technical assistance or to locate an authorized distributor contact one of our international sales and custo...

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