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CARF-Models Extra 330SC (3.1m)

   

   

www.carf-models.com

      

   

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use  too  much  force,  otherwise  a  phenolic  hinge  post  inside 
might  break  loose.  Alternatively  you  can  use  4mm  carbon 
tubes which definitively will have to be greased.

 

 
You  have  a  choice  of  elevator  servos.  Anyway  you  should 
use  only  hi-power  digital  servos  with  more  than  280Ncm 
torque.  We  recommend  JR  DS8911  or  Futaba  BLS152  or 
BLS172  which  fit  perfectly  in  the  milled  servo  cutouts  and 
supply enough power for extreme maneouvers.

 

 
To  obtain  sufficient  elevator  throws,  quite  long  servo  output 
arms are needed (about 50mm). We advise to use full metal 
servo arms, for example SWB or Secraft. These arms clamp 
onto  the  servo  output  shaft  with  no  lost  movement  (slop)  at 
all.  These  are  high  quality,  properly  engineered  arms,  and 
are  available  from  many  good  hobby  stores.  Anyway  you 
must  not  use  any  plastic  servo  arms  or  output  discs  with 
extensions.  The  extreme  torque  of  the  current  hi-torque 
digital servos can strip the plastic splines - which will result in 
immediate flutter and destruction of your Extra. 

 

 
Install the servos by using the 2.9mm Ø x 13mm sheetmetal 
screws provided in the kit. Centre both elevator servos using 
your  R/C  and  mount  the  servo  arms,  making  sure  that  the 
arms are both at 90° to the bottom surface of the stabs. Do 
not forget to add a drop of Loctite to the bolt that secures the 
arms  to  the  servos.  Make  sure  that  your  servo  arm  slots 
allow  enough  space  for  maximum  throw.  Otherwise  extend 
them using a cutter. 

 

 
The linkages between the servo arms and elevator horns are 
made from the 75mm x M3 all-thread with a ball-link on the 
control  horns.  You  can  fit  a  single-sided  ball-link  onto  the 
aluminium servo arm. Alternatively you can also use clevises 
with  aluminium  pins  in  aluminum  servo  arms.  We  highly 
recommend  that  you  apply  a  little  grease  on  these  joints  to 
give  smooth  movement  and  prevent  any  inclination  of  the 
aluminium  pin  to  bind  in  the  servo  arm  hole.  Secure  the 
clevises by a M3 nut provided in the kit. 

 

 
It  is 

important 

that  the  linkage  is  exactly  in-line  with  the 

phenolic control surface horns in the elevators, as any ‘side-
load’ or ‘twisting’ could weaken or even break them, causing 
flutter and destruction of your Extra. 

 

 
The last step to finish your stabs is to partially static-balance 
the  elevators  by  gluing  20  grams  of  lead  inside  the  mass-
balance  area  in  each  elevator  half,  which  helps  to  prevent 
any chance of flutter that could destroy your Extra.

 

 

Rudder 

The rudder is 100% completed, with the phenolic hinge posts 
and the dual phenolic rudder horns already glued in place at 

Linkage with a ball-link on each 
side 

 

 

Linkage with a ball-link on the 
control horns and a clevise in 
the aluminium servo arm.  

 

 

Glue 20 grams of lead inside 
the mass-balance area in order 
to static-balance the elevators 

Summary of Contents for Extra 330sc

Page 1: ...re obliged to deny all liability for loss damage or costs which are incurred due to the incompetent or incorrect application and operation of our products or which are connected with such operation in...

Page 2: ...ies or even add weight in the aircraft to move the CG to the recommended position please do so and don t try to save weight or hassle A tail heavy plane in a first flight can be an enormous danger for...

Page 3: ...technology All parts are painted in the moulds either single colour or designer colour schemes A new production method called TAVS Total Area Vacuum Sandwich enables us to present this aircraft with i...

Page 4: ...firewall are pre installed and provide plenty of strength for any engines up to 220cc on the market today See the Engine Installation section for details of engine and setting thrust angles The engine...

Page 5: ...ape Denaturised alcohol or similar for cleaning joints before gluing Adhesives Not all types of glues are suited to working with composite parts Here is a selection of what we normally use and what we...

Page 6: ...ommended Ignition switch and battery for motor 4 cell 1400 2400 mA or LiPo with voltage regulation recommended Powerbox Competition and dual power switches for Rx batteries Fuel tank 1500 ml with gaso...

Page 7: ...f clear car wax first but of course you must be sure to remove this 100 properly before adding any additional decals or markings If you prefer you can cover the majority of the fuselage with the bubbl...

Page 8: ...gh the hole a maximum of 1mm The spikes still engage in the plywood and the gap between the T nut and the plywood is filled with epoxy and microballoons mixture later Glue the 2 U shaped milled plywoo...

Page 9: ...rt available from C ARF and is mounted with two M4x20 mm allen bolts under the fuselage screwed into two M4 T nuts in the factory installed plywood reinforcement You don t need to make the tailwheel s...

Page 10: ...sure a perfect fit of the canopy inside Lay the canopy on top of the frame and mark the rough shape with a felt pen or wax crayon Cut the outer border of the clear canopy with sharp scissors about 12m...

Page 11: ...between the frame and the clear plastic or if you prefer you can carefully remove the canopy frame from the fuselage and use a 30 minute or 24hr epoxy and micro balloon mixture for gluing all the edge...

Page 12: ...t to add a drop of Loctite to the bolt that secures the arms to the servos Make sure that your servo arm slots allow enough space for maximum throw Otherwise extend them using a cutter The linkages be...

Page 13: ...l joints Install the servos into the rudder tray using the 2 9mm x 13mm screws supplied with the servo output shafts towards the tail of the plane We recommend to use full metal servo arms SWB or Secr...

Page 14: ...ower for all manouvers Note that a too small holding torque of your servos can cause fluttering The first job is to install the outer Servo For that purpose cut a servo hatch in the bottom of the wing...

Page 15: ...es For that purpose you can use the plywood reinforcement plate supplied in the kit Now you need four screws with two nuts on each to adjust right and upthrust Assemble it as shown on the photos refer...

Page 16: ...lons mixture and to install the engine by using the M6x100 screws and T nuts supplied in the kit It s a must to bolt the engine to the backplate of the motor dome in the fuselage in order to achieve t...

Page 17: ...embled with thin CA and then glued firmly with 30 minute epoxy and milled fibre mix If you use a high power servo with full metal gear it ll be ok to install it at the dome But make sure that there is...

Page 18: ...onsider that during the RC installation Lay the cables carefully so that there is no chance for any cable to contact the hot pipes That will kill the isolation and may end in the damage of a servo or...

Page 19: ...you will almost certainly need to make a simple 3mm thick balsa baffle plate inside the cowling to make sure that enough cooling air is directed through the engine cylinder fins instead of just going...

Page 20: ...r mounts provided in the kit must be glued in place Assemble the mounts as shown at the photo right and install a M4 T nut in each one in order to screw the mounts to the tank base Then adapt the moun...

Page 21: ...uld cost you your plane We use the normal 3 tube plumbing system one from the clunk to feed the motor one out of the bottom of the plane vent overflow and one at the top for filling close for flight I...

Page 22: ...the Extra using the DA200 and the internal canister set up shown should find that with all 3 batteries positioned as shown at the end of the canopy the C of G will be spot on with no lead needed At o...

Page 23: ...isted cable leads of the exact length required and Multiplex 6 pin connectors so you can use 1 pin for each wire We glue the female connectors into small plywood plates in the sides of the fuselage fo...

Page 24: ...ling wing and stab mounts carefully again Are all extension leads cables and fuel tubes securely fixed to the side of the fuselage and cannot come loose when subjected to high G forces during flight A...

Page 25: ...ate switch On high rate the elevator should really be at maximum up to 50 degrees both sides We added only 15 exponential to the high rate setting in order to provide enough sensitivity during 3D mane...

Page 26: ...ow this needs some practice to make it perfect every time 3D capabilities are out of this world The huge control surfaces combined with the lightweight airframe and the huge power reserve let our Extr...

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