Carel EVD evolution User Manual Download Page 40

39

ENG

“EVD evolution” +030222041 - rel. 1.0 - 01.06.2008

Parameter/description

Def. Min.

Max.

UOM

SONDE
Pressure S1: MINIMUM alarm 
value (S1_AL_MIN)

-1

-20 (-290)

S1_AL_MAX barg 

(psig)

Pressure S1: MAXIMUM alarm 
value (S1_AL_MAX)

9,3

S1_AL_MIN 200 (2900)

barg 
(psig)

Temperature S2: MINIMUM 
alarm value (S2_AL_MIN)

-50

-60

S2_AL_MAX °C/°F

Temperature S2: MAXIMUM 
alarm value (S2_AL_MAX)

105 S2_AL_MIN 200 (392)

°C (°F)

Pressure S3: MINIMUM alarm 
value  (S3_AL_MIN)

-1

-20

S3_AL_MAX barg 

(psig)

Pressure S3: MAXIMUM alarm 
value (S3_AL_MAX)

9,3

S3_AL_MIN 200 (2900)

barg 
(psig)

Temperature S4: MINIMUM 
alarm value (S4_AL_MIN)

-50

-60

S4_AL_MAX °C/°F

Temperature S4: MAXIMUM 
alarm value (S4_AL_MAX)

105 S4_AL_MIN 200 (392)

°C (°F)

Tab. 9.c

The  behaviour  of  the  driver  in  response  to  sensor  alarms  can  be 
configured, using the manufacturer parameters. The options are:

no  action  (control  continues  but  the  correct  measurement  of  the 

• 

variables is not guaranteed);
forced closing of the valve (control stopped);

• 

valve forced to the initial position (control stopped);

• 

use the backup sensor (valid only for sensor S1 and S2 alarms, control 

• 

continues).

Parameter/description

Def.

CONFIGURATION
Sensor S1 alarm management:
No action
Forced valve closing
Valve in fixed position
Use backup sensor S3

Valve in fixed position

Sensor S2 alarm management:
No action
Forced valve closing
Valve in fixed position
Use backup sensor S4

Valve in fixed position

Sensor S3 alarm management:
No action
Forced valve closing
Valve in fixed position

No action

Sensor S4 alarm management:
No action
Forced valve closing
Valve in fixed position

No action

CONTROL
Valve opening at start (evaporator/valve capacity 
ratio)

50

Tab. 9.d

Control alarms

9.4 

These are alarms that are only activated during control.

Protector alarms

The  alarms  corresponding  to  the  LowSH,  LOP,  MOP  and  HiTcond 
protectors  are  only  activated  during  control  when  the  corresponding 
activation threshold is exceeded, and only when the delay time defined 
by the corresponding parameter has elapsed. If a protector is not enabled 
(integration  time=  0  s),  no  alarm  will  be  signalled.  If  before  the  expiry 
of  the  delay,  the  protector  control  variable  returns  back  inside  the 
corresponding threshold, no alarm will be signalled.

 

Note: 

this  is  a  likely  event,  as  during  the  delay,  the  protection 

function will have an effect.

If  the  delay  relating  to  the  control  alarms  is  set  to  0  s,  the  alarm  is 
disabled.  The  protectors  are  still  active,  however.  The  alarms  are  reset 
automatically.

Low suction temperature alarm

The low suction temperature alarm is not linked to any protection function. 
It features a threshold and a delay, and is useful in the event of sensor or 
valve malfunctions to protect the compressor using the relay to control 
the solenoid valve or to simply signal a possible risk. In fact, the incorrect 
measurement  of  the  evaporation  pressure  or  incorrect  configuration 
of  the  type  of  refrigerant  may  mean  the  superheat  calculated  is  much 
higher than the actual value, causing an incorrect and excessive opening 
of the valve. A low suction temperature measurement may in this case 
indicate  the  probable  flooding  of  the  compressor,  with  corresponding 
alarm signal. If the alarm delay is set to 0 s, the alarm is disabled. The alarm 
is reset automatically, with a fixed differential of 3°C above the activation 
threshold.

Relay activation for control alarms

As mentioned in the paragraph on the configuration of the relay, in the 
event  of  LowSH,  MOP,  HiTcond  and  low  suction  temperature  alarms, 
the driver relay will open both when configured as an alarm relay and 
configured as a so alarm relay. In the event of LOP alarms, the 
driver relay will only open if configured as an alarm relay.

Parameter/description

Def.

Min.

Max.

UOM

CONTROL
LowSH protection: threshold

5

-40 (-72) superheat 

set point

K (°R)

LowSH protection: integration time

15

0

800

s

LOP protection: threshold 

-50

-60 (-76) MOP: 

threshold

°C (°F)

LOP protection: integration time

0

0

800

s

MOP protection: threshold 

50

LOP: 
soglia

200 (392)

°C (°F)

MOP protection: integration time

20

0

800

s

SPECIAL
HiTcond: threshold 

80

-60 (-76) 200 (392)

°C (°F)

HiTcond: integration time 

20

0

800

s

ALARM CONFIGURATION
Low superheat alarm delay (LowSH) 
(0= alarm disabled)

300

0

18000

s

Low evaporation temperature alarm 
delay (LOP)
(0= alarm disabled)

300

0

18000

s

High evaporation temperature alarm 
delay (MOP)
(0= alarm disabled)

600

0

18000

s

High condensing temperature alarm 
delay  (HiTcond)
(0= alarm disabled)

600

0

18000

s

Low suction temperature alarm 
threshold

-50

-60 (-76) 200 (392)

°C (°F)

Low suction temperature alarm 
delay

300

0

18000

s

Tab. 9.e

EEV motor alarm

9.5 

In the event of incorrect connection or damage to the valve motor, an 
alarm will be signalled (see the table of alarms) and the driver will go into 
wait status, as it can longer control the valve. The alarm is indicated by 
the LED NET and is reset automatically, after which control will resume 
immediately. 

 

Important:

  after  having  resolved  the  problem  with  the  motor, 

it is recommended to switch the driver off and on again to realign the 
position of the valve. If this is not possible, the automatic procedure for 
synchronising  the  position  may  help  solve  the  problem,  nonetheless 
correct control will not be guaranteed until the next synchronisation.

Summary of Contents for EVD evolution

Page 1: ......

Page 2: ...I n t e g r a t e d C o n t r o l S o l u t i o n s E n e r g y S a v i n g s EVD evolution User manual electronic expansion valve driver...

Page 3: ......

Page 4: ...to open the device in any way other than described in the manual do not drop hit or shake the device as the internal circuits and mechanisms may be irreparably damaged do not use corrosive chemicals s...

Page 5: ......

Page 6: ...oning 17 4 4 Other functions 17 5 CONTROL 18 5 1 Main and auxiliary control 18 5 2 Superheat control 18 5 3 Special control 19 5 4 Auxiliary control 22 6 FUNCTIONS 24 6 1 Inputs and outputs 24 6 2 Con...

Page 7: ......

Page 8: ...play for EVD evolution English EVDIS00ES0 Display for EVD evolution Spanish EVDIS00FR0 Display for EVD evolution French EVDIS00IT0 Display for EVD evolution Italian EVDIS00PT0 Display for EVD evolutio...

Page 9: ...e time required to completely close the electronic valve being controlled while during normal operation the battery is recharged The complete module with batteries code EVBAT00300 and the box for batt...

Page 10: ...seriale di servizio rimuovere il coperchio per potervi accedere Tab 2 a Connection diagram superheat control 2 3 G G0 G G0 VBAT COM1 NO1 1 3 2 4 NET OPEN CLOSE Tx Rx GND DI1 S4 S3 S2 S1 GND DI2 VREF 2...

Page 11: ...idity greater than the 90 or condensing strong vibrations or knocks exposure to continuous water sprays exposure to aggressive and polluting atmospheres e g sulphur and ammonia fumes saline mist smoke...

Page 12: ...he 5 operation was successful UPLOAD the display saves all the values of the parameters on the source driver DOWNLOAD the display copies all the values of the parameters to the target driver RESET all...

Page 13: ...GND DI1 S4 S3 S2 S1 GND DI2 VREF Tx Rx GND DI1 S4 S3 S2 S1 GND DI2 VREF 1 15 3 EVD evolution Fig 2 j Key 1 white A Connection to EVBAT200 300 2 yellow B Connection to electronic pressure sensor SPK 00...

Page 14: ...status of the driver the activation of the protectors any alarms and the status of the relay output Hjgg hXVaYVb 6eZgijgV kVakdaV DC BDE 6A6GB GZaZ 1 2 3 4 5 6 Fig 3 c Key 1 1st variable displayed 2...

Page 15: ...ng the Service 10 parameters E6HHLDG9 Fig 3 e Note if no button is pressed after 5 min the display automatically returns to the standard mode Modifying the Manufacturer parameters The Manufacturer lev...

Page 16: ...on will commence between the two instruments and the driver automatically be enabled for control The main screen will shown on the display which can then be removed and control will be commence when r...

Page 17: ...sure sensor 0 5 to 7 bars for 3 drivers For the first driver select 0 5 to 7 barg For the second and third driver select remote 0 5 to 7 barg Note the range of measurement by default is always in bar...

Page 18: ...an be selected transcritical CO2 hot gas bypass etc as well as so called special control functions which do not involve the superheat activating auxiliary controls that use sensors S3 and or S4 and se...

Page 19: ...superheat temperature in fact corresponds to a situation of probable instability due to the turbulent evaporation process approaching the measurement point of the sensors The expansion valve must the...

Page 20: ...See the EEV system guide 030220810 for further information on calibrating PID control Note when selecting the type of main control both superheat control and special modes the PID control values sugg...

Page 21: ...ressure set point 3 20 290 200 2900 barg psig PID proportional gain 15 0 800 PID integration time 150 0 1000 s PID derivative time 5 0 800 s Tab 5 f Hot gas bypass by temperature This control function...

Page 22: ...le in display mode Control is direct as the pressure increases the valve opens Parameter description Def Min Max UOM SPECIAL Transcritical CO2 coefficient A 3 3 100 800 Transcritical CO2 coefficient B...

Page 23: ...t S4 to modulate the opening of the electronic valve so as to limit the lowering of the temperature read and consequently reach the control set point This is useful in applications such as the multipl...

Page 24: ...Backup sensors on S3 S4 In this case pressure sensor S3 and temperature sensor S4 will be used to replace sensors S1 and S2 respectively in the event of faults on one or both so as to guarantee a high...

Page 25: ...9 3 barg Ratiometric OUT 0 to 5 V Electronic OUT 4 to 20 mA 1 to 4 2 barg 0 4 to 9 2 barg 1 to 9 3 barg 0 to 17 3 barg 0 4 to 34 2 barg 0 to 34 5 barg 0 to 45 barg 0 5 to 7 barg 0 to 10 barg 0 to 18 2...

Page 26: ...at start evaporator valve capacity ratio 50 0 100 Tab 6 i This parameter should be set based on the ratio between the rated cooling capacity of the evaporator and the valve e g rated evaporator cooli...

Page 27: ...reaching 0 steps plus a further number of steps so as to guarantee complete closing Following the stop phase the valve returns to standby t t t t OFF ON R OFF ON ST OFF ON S OFF ON A T4 Fig 6 d Key A...

Page 28: ...s only valid when the driver is performing superheat control Unblock valve is an automatic safety procedure that attempts to unblock a valve that is supposedly blocked based on the control variables s...

Page 29: ...tection threshold 5 40 72 set point superheat K R LowSH protection integration time 15 0 800 s ALARM CONFIGURATION Low superheat alarm delay LowSH 0 alarm disabled 300 0 18000 s Tab 7 b When the super...

Page 30: ...ure alarm delay MOP 0 alarm disabled 600 0 18000 s Tab 7 d The integration time is set automatically based on the type of main control When the evaporation temperature rises above the MOP threshold th...

Page 31: ...will not resume based on the activation of the protector but rather on the reduction in the outside temperature The system will therefore remain in the best operating conditions a little below the thr...

Page 32: ...emote 0 to 10 barg remote 0 to 18 2 barg remote 0 to 25 barg remote 0 to 30 barg remote 0 to 44 8 barg External signal 4 to 20 mA Ratiometric 1 to 9 3 barg I 16 143 A Main control Multiplexed cabinet...

Page 33: ...n Current cooling capacity Control set point Superheat Suction temperature Evaporation temperature Evaporation pressure Condensing temperature Condensing pressure Modulating thermostat temperature EPR...

Page 34: ...50 60 76 Temperature S4 MAXIMUM alarm value C F A 47 46 C Temperature S4 MAXIMUM alarm value 105 Temperature S4 MINIMUM alarm value 200 392 C F A 45 44 CONTROL A Superheat set point 11 LowSH thre shol...

Page 35: ...e of variable A analogue D digital I integer Unit of measure 8 1 In the configuration parameters menu with access by manufacturer password the user can choose the unit of measure for the driver intern...

Page 36: ...irmware version Tab 8 b Digital input status 0 open 1 closed Note the readings of sensors S1 S2 S3 S4 are always displayed regardless of whether or not the sensor is connected Variables only accessibl...

Page 37: ...R Relay status 0 0 1 D 9 8 R ALARMS LOP low evaporation temperature 0 0 1 D 10 9 R MOP high evaporation temperature 0 0 1 D 11 10 R LowSH low superheat 0 0 1 D 12 11 R HiTcond high condensing tempera...

Page 38: ...nfiguration parameter automatic Depends on parameter Sensor S1 alarm manage ment Check the sensor connections Check the Sensor S1 alarm management and Pressure S1 MINIMUM MAXI MUM alarm value paramete...

Page 39: ...g normal operation the relay contact is closed and is open only in standby There is no change in the event of alarms solenoid valve relay alarm during normal operation the relay contact is closed and...

Page 40: ...ealarmisnotlinkedtoanyprotectionfunction It features a threshold and a delay and is useful in the event of sensor or valve malfunctions to protect the compressor using the relay to control the solenoi...

Page 41: ...driver will remain in standby however control will be able to start if the digital input is closed In this case it will start with current cooling capacity 100 case 4 unit in control digital input DI1...

Page 42: ...reaching operating conditions is very low for a few minutes Check that the LowSH threshold is greater than the superheat value measured and that the corresponding protection is activated integration...

Page 43: ...he LOP protection threshold is at the required saturated evaporation temperature between the rated evaporation temperature of the unit and the corre sponding temperature at the calibration of the low...

Page 44: ...iometric pressure sensor 0 to 5 V resolution 0 1 FS measurement error 2 FS maximum 1 typical electronic pressure sensor 4 to 20 mA resolution 0 5 FS measurement error 8 FS maximum 7 typical electronic...

Page 45: ...2 a Then the user can choose to directly access to the list of parameters for the EVD evolution 1 saved to EEPROM select tLAN This is done in real time ONLINE mode at the top right set the network add...

Page 46: ...e code Different firmware versions may cause compatibility problems Setting the default parameters 12 4 When the program opens select the model from the range and load the associated list of parameter...

Page 47: ...46 ENG EVD evolution 030222041 rel 1 0 01 06 2008...

Page 48: ......

Page 49: ...CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency 030222041 rel 1 0 01 06 2008...

Reviews: