Carefree MIRAGE Service Manual Download Page 1

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052979-301r16

Printed in USA

November, 2018

ERVICE

ANUAL

IRAGE

ANUAL

OTORIZED

TANDARD

UTO

-R

ETRACT

IRECT

ESPONSE

Read this manual before installing or using this product. Failure to follow the instructions
and safety precautions in this manual can result in personal injury and/or cause the
product to not operate properly.

These instructions apply to all models listed. Procedures unique to a specific model are labeled appropriately.

For LED replacement parts and service procedures refer to 070013-301 “LED Service Manual for
Box Awnings” available on-line at

www.carefreeofcolorado.com

Summary of Contents for MIRAGE

Page 1: ...w the instructions and safety precautions in this manual can result in personal injury and or cause the product to not operate properly These instructions apply to all models listed Procedures unique to a specific model are labeled appropriately For LED replacement parts and service procedures refer to 070013 301 LED Service Manual for Box Awnings available on line at www carefreeofcolorado com ...

Page 2: ...nnector 11 To Replace the Case Arm Support 11 Diagnostics Troubleshooting 12 Common Operation Items 12 System Tests 13 Standard Electronics w Optional Auto Retract 13 Direct Response w DKS Style Switch Panel 13 Testing the Key FOB 14 Electrical 19 Wiring Harness Optional Light Speaker End Caps 20 Wiring Diagram Direct Connect No Relay Control Box 20 Wiring Diagram Switches w Relay Control Box Prev...

Page 3: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate bodily injury NOTICE Indicates a situation that may result in equipment relat...

Page 4: ...o respond to a variety of wind speed conditions An RF remote is standard with the Direct Response system MIRAGE PATIO AWNING SPECIFICATIONS The following information is for reference only LENGTH 12 21 3 66m 6 4m in 1 foot 305m increments EXTENSION 10 3m DROP MIN PITCH 10 25cm DROP MAX PITCH 35 89cm Values are approximate actual dimensions may vary with specific installations SUPPORT Lateral Spring...

Page 5: ...hat looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before r...

Page 6: ...he pitch of the awning is adjusted it is important that the lead rail is parallel to the awning housing 1 Extend the awning fully 2 On one end loosen the 6mm hex screw located on the spring arm knuckle 3 SLIGHTLY loosen the 3 4 nut on the side of the knuckle 4 Turn the 3 4 adjustment nut located on the bottom of the knuckle CLOCKWISE raises the pitch COUNTERCLOCKWISE lowers the pitch NOTE When rai...

Page 7: ...or runs 3 3 Extend to confirm that the adjustment is correct 3 4 Repeat the procedure until the awning extends correctly 4 If the arms do not extend completely 4 1 Retract the awning approximately 10 12 4 2 Using a 4mm Allen wrench turn the OUT limit switch to increase the time the motor runs 4 3 Extend to confirm that the adjustment is correct 4 4 Repeat the procedure until the awning extends cor...

Page 8: ...make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension 4 Extend and retract the awning several times to confirm that the adjustment is correct 5 Repeat as required until the awning retracts correctly SETTING THE WIND SPEED SENSITIVITY STANDARD ELECTRONICS The wind sensitivity can be set for a preferred wind speed 1 Open the control ...

Page 9: ...at for each additional remote Operational Notes a Transmitter and receiver must match in frequency 418 MHz or 433 MHz Key FOBs The gray button Key FOBS are marked with a label for 418MHz or 433MHz Key FOBS w antenna are 433MHz Receivers 418 MHz receivers are marked RR24 433 MHz receivers marked RR Version 1 can only be used with the 433 MHz gray button Key FOB 433 MHz receivers marked RR Version 2...

Page 10: ...eously slide the old canopy out of the roller tube and lead rail 8 Inspect the slots in the roller tube and lead rail Clean and deburr as required Lightly spraying the inside of the slot with a dry silicone lubricant will aid in sliding the new fabric in 9 Slide the new canopy into the lead rail and roller Both edges must be done at the same time Orient the fabric so that the large polycord goes i...

Page 11: ...1 otherwise the roller tube idler will disengage from the opposite end plate If this occurs reinsert the idler into the endplate before continuing refer to illustration on page 1 for idler description 5 Remove the screws holding the spacer to the end plate Set parts aside and save 6 Remove the screws holding the crank to the spacer Note the hole position and orientation of the parts Set parts asid...

Page 12: ... motor out of the case the servicing technician must use care to not break or damage the sensor and LED cables routed through the end plate NOTE When pulling the motor it will be necessary to firmly support the roller tube to keep it from coming out of the case Do not let the roller tube come out more than 1 otherwise the roller tube idler will disengage from the opposite end plate If this occurs ...

Page 13: ...tion When the crown is seated in the roller tube the canopy edge with the polyrod must be in the fabric groove of the crown 11 Attach the end plate to the motor the using the new screws and nuts provided Make sure to match the orientation from the old motor 12 Route the new motor cable through the end plate 13 Press the motor and end plate into the roller tube and attach the end plate to the housi...

Page 14: ...e M12 1 25 x 25 bolt and washer from the side of the arm support Remove the M12 1 25 x 40 bolt washer and saddle from the front of the support 9 Slightly loosen the 6mm locking screw 10 Firmly grasp the spring arm and slide the case arm knuckle out of the arm support Set the old arm aside 11 If the arm has wire channel mounted for the sensor cable carefully remove the channel from the arm to reuse...

Page 15: ...nector from the lead rail This is the outer hex screw 4 Insert the new connector assembly into the lead rail and position at the marks made previously 5 Tighten the outer 6mm securing screw 6 Attach the lead rail end plate To Replace the Case Arm Support 1 Carefully mark the location of the existing support 2 Remove the end cap if installed 3 Remove the end plate For the idler side slide the end p...

Page 16: ...t Response Electronics Winnebago Reference Wiring Diagram page 25 Common Operation Items 1 For Direct Response If the optional ignition lockout is installed the system will disable the extend function while the vehicle ignition key is in the ON position Operation will return to normal when the key is OFF WARNING ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES Procedures in th...

Page 17: ...mit switches Refer to page 3 If the awning does not operate check the wiring and power according to the wiring diagram TESTING THE REMOTE 1 Turn the power switch to ON 2 On the remote press and release the down arrow The awning should extend 3 Press and release the stop center button The awning should stop 4 Press and release the up arrow The awning should retract and stop automatically when fully...

Page 18: ...is fully extended press the RETRACT button the EXTEND LED should extinguish and the Retract LED should illuminate while the awning is retracting Press the STOP button 5 When the STOP button is pressed the awning will stop the RETRACT LED should extinguish and the STOP LED should illuminate 6 Press the RETRACT button allow the awning to retract fully the Retract LED will illuminate and stay lit 7 P...

Page 19: ...briefly apply power 1 6 Does awning move when power is applied Note If the awning runs but does not extend or retract completely it may be necessary to adjust the motor limits refer to page 3 YES Awning motor is good control circuit is defective test and repair For System 1 2 3 Go to Step C For System 4 Go to Step D NO Go to step B 2 2 Test continuity and connections of motor wire between control ...

Page 20: ... box As a continuity check Pin 1 of connector 1 goes to Pin 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 and pin 4 goes to pin 4 YES Continuity OK go to step D 4 NO Replace cable and retest 4 Check the function of the Key pad 4 1 On the control board locate the terminal strip next to the phone cord connectors 4 2 Insert 3 wires into the terminals shown below 4 3 While observing the awn...

Page 21: ...fective replace NO The circuit stays open or stays closed go to step B3 3 Test the wire continuity between the control box and the anemometer YES Continuity OK replace anemometer NO Repair or Replace wires as required D03B AWNING DOES NOT AUTO RETRACT IN WIND DIRECT RESPONSE A Press the power on button then press the auto retract button Does the auto retract LED flash YES The flashing LED indicate...

Page 22: ...d If system does not operate go to test D01 2 Check the cable between the RR24 and control box As a continuity check Pin 1 of connector 1 goes to Pin 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 and pin 4 goes to pin 4 Cable must be plugged into the BUS port of controller 1 YES Cable is OK Confirm that cable is securely plugged in go to step 4 NO Repair or Replace cable as required 3 C...

Page 23: ...ce as system 2 110VAC power is controlled by a relay control box The switches use a 12VDC signal to control the relays Switch installation is simplified the switches do not require a duplex box System includes 1 power switch 1 patio extend retract switch and 1 relay control box This system is no longer offered 3 Standard Electronics w Optional Auto Retract reference as system 3 The optional auto r...

Page 24: ... UL Listed Stereo 12VDC Mirage041 Motor Side Idler Side Consult Stereo Manual for Speaker Connections Power Switch 1 7 5 3 2 8 6 4 Patio Switch 1 7 5 3 2 8 6 4 2 Conductor 14AWG NM Wire w Ground UL Approved Junction Box Install per Construction Code Installer Furnished MIRAGE015 Patio Switch 1 7 5 3 2 8 6 4 Red Black A White Black Red Green 3 Conductor 14AWG NM Wire w Ground White Black Green Blac...

Page 25: ...witch Terminal 3 Patio Switch Terminal 3 Terminal 8 12VDC Power Source 12VDC Power Source Motor Red Control Box Terminal 4 Control Box Terminal 5 Black Terminal 5 Terminal 4 Ground Terminal 6 Terminal 6 White Terminal 8 Terminal 8 AC Power Source Ground Control Box Terminal 7 Control Box Terminal 7 White Terminal 9 Terminal 9 Black Terminal 10 Terminal 10 Power Switch 1 7 5 3 2 8 6 4 Patio Switch ...

Page 26: ...White Terminal 8 Terminal 8 AC Power Source Ground Control Box Terminal 7 Control Box Terminal 7 White Terminal 9 Terminal 9 Black Terminal 10 Terminal 10 NOTES 1 Wires to ON OFF Switch are not pin specific 2 The SO cable from the 110VAC awning motor can only pass directly through a wall it can not be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than ...

Page 27: ...AWG NM Wire w Ground Black Red Green White From Motor UP DOWN COM To110 VAC Power Switch 1 7 5 3 2 8 6 4 12VDC 12VDC Ground Patio Switch Anemometer Wires for Patio Switch are not pin specific Wires for Anemometer are not pin specific Mirage031 Black Red Green White HOT NEUT GND UP DOWN COM Black Red Green White Detail A A Installer Furnished Junction Box For RH motor configurations Red Motor Wire ...

Page 28: ... Sensor Key Pad Awning 1 3 5 4 2 Conductor 14AWG NM Wire w Gnd To 110VAC AMD SUN AUX EYE DSK BLK WHT RED GRN grn wht blk 1 7 6 5 4 3 2 1 7 6 5 4 3 2 3 Conductor 14AWG NM Wire w Gnd Sensor Remote Red Black White Green Ground 1 Wire Legend 2 For RH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For LH Motor Configurations Motor Red goes to Pin 2 Black Motor Black goes to pin ...

Page 29: ...nition Lockout Sensor To 110VAC GRN BLK WHT RED grn blk wht Coupler Motor Wire Pigtail Red Yellow Green Black AMD SUN AUX EYE DSK DR030 GRN BLK WHT RED Awning Sensor OEM Keypad Harness TO EYE PORT on RP24 Program Mode Press to Learn Transmitter UP RF Receiver Ignition Switched 12VDC 12VDC Ground OEM Lockout Harness Keypad Black Red Green Black Yellow Red Green Yellow Cables are 4 wire RJ11 termina...

Page 30: ...ew vertical mount bracket into the grooves of the lead rail Position in the approximate location of the old sensor 6 Secure the bracket with two 2 6 x 3 8 screws through the top of the bracket Installing a New Sensor Detail B The replacement sensor is furnished with a 25 foot cable The cable is furnished in case the installed cable has been damaged or compromised NOTICE Do Not attempt to cut and s...

Page 31: ...ble from the board and slip the connector out of the case 6 Slide the connector of the installed cable into the new sensor case 7 Attach the wire gland to the case Do not tighten the clamping nut at this time 8 Attach the cable to the new board 9 Reassemble the new sensor 10 Tighten the cable gland clamping nut 11 Slide the new sensor into the vertical mounting bracket and secure with a 10 x 3 4 s...

Page 32: ...Configuration Silver Body 18 Detail A VS Configuration HS Configuration Mirage501sm 23 24 22 19 20 21 7 8 10 11 12 13 15 13 9 HS Configuration Canopy construction with horizontal seams current VS Configuration Canopy construction with vertical seams previous There are two configurations of the Mirage based on the canopy construction as shown above 27 14 13 Serial Part Located Inside Case on Motor ...

Page 33: ...r LH and Center Mill 2 4 R019260 JVL Case Connector LH and Center Black 2 4 21 R019261 23L Lead Rail Connector LH 2 4 22 R001617SAT Spring Arm Assy RH Satin 3 R001617BLK Spring Arm Assy RH Black 3 23 R019260 001 Case Connector RH Mill 3 R019260 JVR Case Connector RH Black 3 24 R019261 23R Lead Rail Connector RH 3 25 R001173 XXX xxx Lead Rail 26 R001053 End Plate Lead Rail 27 R030796 001 Hex Key Ma...

Page 34: ... Response system is standard For early motorized models without Direct Response an upgrade kit SR0035 is available 2 The DSK style switch assy must be used with item 1 control box 3 The keypad item 6 must be used with the 110VDR control box item 5 4 Ignition Lockout Sensor is an option for the Direct Response System Only 5 Replacement motion sensors must be mounted vertically If replacing a horizo...

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