M
ARQUEE
Service
Manual
Carefree of Colorado
4
052549-301r7
R
EPLACING THE
L
EAD
R
AIL
C
ONNECTOR
1. Carefully mark the location of the existing connector in the lead rail. Make note of the bracket orientation.
2. Remove the lead rail end plate.
3. Loosen the large hex screw in the center of the bracket and slide the out bracket out of the lead rail.
4. Insert the new connector assembly into the lead rail and position at the marks made previously.
5. Tighten the securing screw.
6. Attach the lead rail end plate.
R
EPLACING THE
C
ASE
C
ONNECTOR
1. Carefully mark the location of the existing connector in the case. Make note of the bracket orientation.
2. Remove the end cap. (Refer to details on page 2)
For the idler side
, remove the screws and slide the end cap off of the roll bar idler and set aside. It
will be necessary to support the roller tube.
For the motor side
, remove the end cap screws and slide the end cap and motor out from the case and
roller tube about 3"-4". It will be necessary to support and hold the roll bar when separating the motor.
NOTICE
When pulling the motor out of the case, the servicing technician must use
care to not break or damage the motor cables.
When pulling the motor, do not let the roller tube come out more than 1"; otherwise the roller
tube idler will disengage from the opposite end plate. If this occurs, reinsert the idler into
the endplate before continuing.
3. Loosen the clamping screw on the connector and slide the old connector out of the case.
4. Insert the new connector assembly into the case and position at the marks made previously.
5. Tighten the clamping screw.
6. Reinstall the end plate. Ensure that the idler pin of the roll bar is properly seated. Ensure that the
motor and crown are properly seated in the roller tube.
7. Reinstall the end caps.
8. Return to step 10 on the previous page.
Window (Steep Pitch)
Current Case Connector
Lead Rail Connector
OtD (Flat Pitch)
Current Case Connector
Lead Rail Connector
Connector in
Lower Groove Set
Connector Mounted
in Upper Groove Set
Connector Mounted
in Lower Groove Set
Lead Rail (ref)
Lead Rail (ref)
Case (ref)
Case (ref)
Marquee011
Groove on Top
Groove on Bottom
Connector in
Upper Groove Set
Early Case Connector
Early Case Connector
Groove
on Top
Groove
on Bottom
Groove
Early Style
Current Style
Two case connector configurations are used on the Marquee. The older style
can be identified by the groove on the front face and the two holes through
the top. The early and current connectors are not interchangeable.
2 Holes