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Carefree of Colorado Service

Manual

M

ARQUEE

052549-301r7

13

I

LLUSTRATED

P

ARTS

L

IST

(U

NITS

B

UILT

P

RIOR TO

J

ULY

2010)

Use this page for units that do not have an end plug in the RH end cap. Use the next page if the unit has an end
plug.

I

TEM

P

ART

N

UMBER

D

ESCRIPTION

N

OTES

1

Awning Rail

See Hardware and Accessories

2

R037318-005

End Cap, White Only

LH

2

3

R054017-001 Wall,

Closeout

4

R037319-00X End

Cap

RH

2

5

R001531 Motor

Kit

6

Roller Tube

See Hardware and Accessories

7

R040751-001

Bearing, Roller Tube, RH

8

R001781XXX-xxx Lead

Rail

7

9

R001725-00X

End Plate Kit

2,6

10

R012530-TB32L

Spring Arm Assy

LH

5

11

R012530-TB32R

Spring Arm Assy

RH

5

12

R019804-001

Connector Assy, Case

Window

3

13

R019804-002

Connector Assy, Case

OtD

3

R019853-001

Connector Assy, Case

3

14

R019799-001

Connector Assy, Lead Rail

15

R001630 Hardware

Pack, Arm Attach, 1 Arm

5

16

R001605 Switch

Kit

17

R019819-001

Owners Kit (manual & mounting screws)

18

Canopy Only

Refer to Canopy Order Form

Notes: 1. XXX = Color; xxx = Length in inches.

2. 00X = 005 for White; 006 for Black
3. Two case connector configurations are used on the Marquee (item 13 - original, item 14 - new). Refer to

Detail A, older style can be identified by the groove on the front face and the two holes through the top.
The new and old connectors are not interchangeable. Identify the correct connector before ordering.

4. Motor kit (item 5) includes bearing, drive and end spacer.
5. Attaching hardware is not furnished with spring arm assemblies. Order item 16. Item 16 includes pins,

set screw, retaining ring and bushings.

6. End plate kit (item 9) includes two end plates and hardware. End plates are universal and may

be used on the left or right side.

7. Lead rail (item 8) includes end plate kit (item 9).

Marquee502a

2

3

4

10

11

12/13

14

12/13

14

9

8

9

6

18

7

1

12

13

Groove

2 Holes

Older Style

New Style

DETAIL

A

5

15

16

RETRACT

EXTEND

Carefree of Colorado

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Summary of Contents for MARQUEE

Page 1: ...ail Connector 4 Replacing the Case Connector 4 Motor Replacement 5 Preliminary Steps 5 Motor Replacement w 2 Slot Roller Tube kit no R001531 6 Motor Replacement w 3 Slot Roller Tube kit no R001651 7 Setting the Motor Limits 8 Out Limit Switch 8 IN Limit Switch 8 Wiring Diagrams 9 Switch Installation No Relay 9 Switch Installation w Relay Module 9 Removing the Awning 10 Manual Override 10 Standard ...

Page 2: ... personal injury hazards Obey all safety messages that follow this sysmbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate bodily injury NOTICE Indicates a situation that may result in equipment related d...

Page 3: ...woven acrylic Case and frame are constructed of high strength aluminum extrusions protected with a polyester paint finish Stainless steel fasteners and hardware EXTENSION 36 AVAILABLE WIDTHS OtD 44 72 Window 44 156 LEADING EDGE POSITION ACTUATION AND CONTROL Power Lateral Arm Spring Minimum Tension Open Position Control Motorized Roll Out In Controlled by Electrical Motor MOTOR SPECIFICATIONS Moto...

Page 4: ... silicone lubricant will aid in sliding the new fabric in 9 Slide the new canopy into the lead rail and roller Both edges must be done at the same time Orient the fabric so that the large polycord goes into the lead rail the smaller polycord goes into the roll bar The hem should be on the down side 10 Center the canopy into the slots of the roller tube and lead rail 11 Remove any support material ...

Page 5: ...he case remove the 6 32 x 25 set screw from the case connector and save 7 Remove the rotation pin and arm from the awning 8 Remove the bushings from the flanges from the arm 9 If replacing the lead rail connector or case connector go to page 4 then return to step 10 10 Firmly hold the ends of the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension CA...

Page 6: ...the motor cables When pulling the motor do not let the roller tube come out more than 1 otherwise the roller tube idler will disengage from the opposite end plate If this occurs reinsert the idler into the endplate before continuing 3 Loosen the clamping screw on the connector and slide the old connector out of the case 4 Insert the new connector assembly into the case and position at the marks ma...

Page 7: ...3 If the awning is closed Firmly brace the lead rail in the closed position A second person can hold the lead rail steady during the disassembly process CAUTION Failure to secure the lead rail as described will allow the spring arms to unexpectedly extend out possibly causing personal injury and damage to the awning 4 Determine the type of roller tube that is used on the unit Examine the idler end...

Page 8: ... using the shorter screws discard the existing screws and attach the motor using the longer screws and washers included with the motor replacement kit Do not use the washers for units that already use the longer screws 7 Detail A Route the motor cable through the slot in the closeout then between the closeout and cap Pull the cable out of the rear slot of the end cap 8 Partially slide the new moto...

Page 9: ... and the edge of the polycord DO NOT OVER TIGHTEN maximum torque 16 in lbs 8 Carefully pull the roller tube and fabric out of the case 4 6 This will pull the roller tube out of the idler side 9 Attach the end cap to the new motor Note that the orientation is with the wire pointing up 10 Detail C Route the wire in the end cap as shown Secure using the retaining ring removed previously 11 Route the ...

Page 10: ...ntil the awning extends correctly 4 If the arms do not extend completely 4 1 Retract the awning approximately 10 12 4 2 Using a 4mm Allen wrench turn the OUT limit switch CLOCKWISE to increase the time the motor runs 4 3 Extend to confirm that the adjustment is correct 4 4 Repeat the procedure until the awning extends correctly IN Limit Switch 1 Retract the awning in completely 2 Confirm that the ...

Page 11: ...o 2 single pole switches not available from Carefree Switch characteristics Single Pole Double Throw DPDT Momentary ON center OFF Momentary ON OFF Momentary ON 2 3 4 70mm Locking Tabs Covered Terminals on Bottom Ø 2 1 4 57mm Wall Front View of Switch Panel Rear View of Switch Panel FIII007 Black Red Carefree of Colorado Ground 12VDC 6 5B 4 3 2B 1 2 3 4 70mm SK005 To Ground To 12VDC BROWN Motor Wir...

Page 12: ...ble the awning can be safely retracted using the manual override located on the idler right end of the case NOTE This procedure cannot be used to extend the awning 1 Remove the plug from the right endcap and save 2 Insert a 3 8 socket drive extension and handle into the square drive hole inside the endcap 3 Turn the handle counterclockwise until the awning is retracted NOTICE After closing the awn...

Page 13: ...n the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as pooling This...

Page 14: ...ual Carefree of Colorado 12 052549 301r7 PART NUMBER LISTING PART NUMBER LOCATION The part number serial number is located on the inside of the lead rail Marquee009 Carefree of Colorado Dt 0000 Sn 0000000000 Pn xxxxxxxxx ...

Page 15: ... Attach 1 Arm 5 16 R001605 Switch Kit 17 R019819 001 Owners Kit manual mounting screws 18 Canopy Only Refer to Canopy Order Form Notes 1 XXX Color xxx Length in inches 2 00X 005 for White 006 for Black 3 Two case connector configurations are used on the Marquee item 13 original item 14 new Refer to Detail A older style can be identified by the groove on the front face and the two holes through the...

Page 16: ...mbly RH 3 12 R001725 00X End Plate Kit 2 5 13 R001362XXX xxx Lead Rail 6 14 Awning Rail See Tools and Hardware 15 Canopy Only Refer to Canopy Order Form 16 R001605 Switch Kit Notes 1 XXX Color xxx Length WHT White BLK Black 2 00X 005 for White 006 for Black 3 Motor Kit includes bearing and one way drive 4 Attaching hardware not included with spring arm assemblies Order item 9 Item 9 includes pins ...

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