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Maintenance

-46-

Loading Deck

Lubrication

• Follow the maintenance schedule to lubricate machine. Lack of lubrication may

result in rust, excessive wear or seizure.

1. Raise loading deck and set safety lock plate

to secure it.

2. With a grease pump, inject specified grease

into greasing points.

3. Apply specified oil to oiling point(s).
4. Lower loading deck.

• When using a manual grease pump, push handle five to six times. When handle

becomes heavy, stop pushing.

• When using a pneumatic grease pump, charge for two to three seconds.

NOTE

Oiling Points

Greasing Points

3577M-0508-010US

Summary of Contents for SC45

Page 1: ...ng this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine Off road Rubber Track Carrier SC45 Operator s Manual 3577 6107 000 ...

Page 2: ...d Unauthorized use or reproduction of this material is prohibited Authorized Dealer CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 ...

Page 3: ... This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with safety covers removed or open A serious accident could result Thank you for purchasing this machine This manual provides information needed for safe and effective use of...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as shown below and the make and type of engine can be found in Chapter 3 Specifications of this manual Page11 After Sales Service Location of Model Label Model Label The replacement or repair parts for this product shall remain available fo...

Page 6: ... Emission Control Information Location of Emissions Label Emissions Label 3577M 0005 031US Emissions Label 5355M 0005 050US Month and Year of Manufacture THIS EQUIPMENT MEETS U S EPA EVAP STANDARDS Equipment Model Equipment Family No Engine Engine Model EPA Emissions Family No Japan Sample label shown Emission control information is subject to change each model year Please refer to the actual emis...

Page 7: ...n 3 Operation 3 Servicing 8 2 Controls and Components 9 Name and Function of Controls 9 3 Specifications 11 Product Specifications 11 Contents of the Tool Bag 13 4 Operation 14 Preparation 14 Pre start up Inspection 14 Checking and Filling Fuel 14 Adjusting Handle Lever Angle 15 ...

Page 8: ...fety Lock Plate 28 5 Maintenance 29 Maintenance Schedule 29 Engine 29 Chassis 30 List of Fluids and Lubricants 32 List of lubricants 33 List of Consumables and Spares 34 Removing and Installing Body Panels 35 Fender 35 Belt Cover 35 Engine 36 Engine Oil 36 Air Cleaner 37 Spark Plug 38 Fuel Filter 38 ...

Page 9: ...lutch 43 Lubrication 43 Hydraulic System 44 Hydraulic Package 44 Hydraulics Belt 45 Loading Deck 46 Lubrication 46 After Use Care 47 After Normal Use 47 After Cold Weather Use 47 Storage 48 6 Troubleshooting 49 Troubleshooting 49 7 Transporting 53 Hauling 53 Loading and Unloading 53 ...

Page 10: ...ual Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual ...

Page 11: ...s in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your CANYCOM representative 357...

Page 12: ...ntrols safety labels and the proper use of machine Never allow people unfamiliar with these instructions to operate or service machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating a machine Consult your local authority This machine is not intended to carry a person Do not ride or carry a person on the loading deck The ...

Page 13: ...es will reduce the risk of accidents Perform daily pre startup inspection see Preparation page 14 before starting machine Repair or replace damaged parts before starting machine Fuel is highly flammable See Checking and Filling Fuel page 14 for important safety information on handling fuel keep fire and spark away Stop engine when refueling Never handle oil or grease service engine or recharge bat...

Page 14: ...ble with Avoid terrain that is so rough slippery or loose that you feel like machine could tip over Always check for obstacles before operating on new terrain Always travel slowly and use extra caution when operating on unfamiliar terrain Be alert when traveling on changing terrain Set handle lever to fit the operator s physique Always hold handle grips with both hands to keep a posture when opera...

Page 15: ...lide area Use an observer to help direct machine when visibility is poor terrain is rugged or hilly or maneuvering room is limited An observer should be able to see machine and its immediate surroundings and should give pre arranged signals to direct the operator Driving on a Slope Driving on a slope can be dangerous It can result in a tip over and cause serious injury or death Always follow prope...

Page 16: ...ng on a slope Avoid driving machine across a slope If engine stalls or loses traction during a climb and cannot make it to the top of a slope do not try to turn machine around Carefully back down slowly straight down a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Without a load drive machine backwards...

Page 17: ...tal combined weight of machine load and operator is within the stated weight limit of the bridge or the overpass Then proceed carefully and at a constant speed Dumping When dumping material from loading deck take the following precautions Always follow the proper procedures for dumping as described in this manual Perform dumping operation on a flat level and stable surface Do not dump on a slope o...

Page 18: ...e building is well ventilated and that machine is not close to any source of flame or spark including appliances with pilot lights Servicing Do not service machine when engine is running If it is absolutely necessary to run engine while servicing keep hands feet clothing and any part of the body away from any moving part especially belts at the side of engine Do not operate engine in a confined sp...

Page 19: ...Lever is used to control engine speed 2 Drive Clutch Lever Drive Clutch Lever is used to engage or disengage drive clutch 3 Side Clutch Lever Side Clutch Lever is used to steer machine by engaging side clutch 4 Main Switch Main Switch is used to start or stop engine 5 Choke Lever Choke Lever is used to help start engine by closing choke valve ...

Page 20: ... to shift gears 9 Auxiliary Transmission Auxiliary Transmission Shift Lever is used to select fast or slow driving mode 10 Dump Levers Dump Lever is used to dump loading deck Dump Lever raises or lowers loading deck Dump Lever raises loading deck for dumping or lowers it from that position There are two dump levers one behind loading deck deck lever and one on the handlebar handlebar lever ...

Page 21: ...m in 90 3 54 Loading Deck Height mm in 405 15 94 Loading Deck Inside Dimensions Length mm in 1245 49 02 Width mm in 730 28 74 Height mm in 420 16 54 Bucket Volume Struck Capacity m3 cu ft 0 27 9 53 Engine Model Honda GX160 Type Air cooled 4 cycle gasoline single cylinder Cylinder Bore Stroke mm in 68 45 2 7 1 8 Displacement cm3 cu in 163 9 9 Net Power kw PS rpm 3 6 4 9 3600 Max Net Torque N m kgf ...

Page 22: ...rain Clutch Belt Tension Main Transmission Gear Slide Auxiliary Transmission Gear Slide Steering Mechanism Dog Clutch Brake Internally Expanding Transmission Oil Capacity L US qt 1 5 1 59 Hydraulic System System Dump Pump Type Gear pump Rated Discharge L US qt min 3 85 4 07 Relief Pressure MPa kgf cm2 13 7 140 Cylinder Bore X Stroke mm in 55 X 200 2 17x7 87 Hydraulic Fluid Capacity L US qt 0 6 0 6...

Page 23: ... 13 Specifications 3 No Content Quantitiy Note 1 Operator s Manual 1 This Manual 2 Operator s Manual for the Engine 1 3 Engine Service Tool 1 for Servicing the Engine Contents of the Tool Bag ...

Page 24: ...pilt wipe out immediately Pre start up Inspection Preparation Always perform an inspection before use Refer to Maintenance Schedule page 29 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 2 Open fuel filler cap and fill fuel 3 Close fuel filler cap securely Fuel Automotive Unleaded Gasoline Fuel Tank Capacity 3 1L NOTE Fuel Gaug...

Page 25: ...le lever is securely locked after adjustment Move handle lever back and forth to see if it is locked Bolt 3577M 0401 020US 1 Undo bolts on both sides 2 Adjust the angle of handle lever There are two positions Adjust it to suit operator s physique or liking 3 Tighten bolts securely Set handle lever to a proper position Improperly adjusted handle bar can cause an accident ...

Page 26: ...e wear Do not use this machine in dusty places such as desert Dust may clog air cleaner or enter engine which may reslt in loss of performance and an accident It also causes excessive wear Do not use this machine in the altitude above 1500m in its original configuration This machine cannot perform adequately above that altitude Using this machine under such conditions may result in an accident or ...

Page 27: ...r to Close position It is not necessary to close the choke valve when engine is already warm NOTE Shift Lever 3575M 0402 020E N 3577M 6107 0402 030 Fuel Valve Lever ON OFF 3577M 6107 0402 040 Choke Lever Open Close Fast Throttle Lever 3577M 0402 051US Slow 5 Move throttle lever a little toward Fast position ...

Page 28: ... 6107 0402 050 Choke Lever Open Close Drive machine gently in the first 40 to 50 hours of use after purchase for breaking in NOTE Slow Throttle Lever 3577M 0402 091US Fast 8 Once engine starts return throttle lever to Slow position 9 Move choke lever back to the original Open position 10 Run engine for about 5 minutes without load to warm up Main Switch 3573M 0402 010US Run 3583M 0402 060US ...

Page 29: ...ne to tip over Never drive machine with its loading deck in raised position Make certain that loading deck is in the lowest and locked position when driving Shift auxiliary transmission to Low position and drive slowly when traveling on a slope Operator can be dragged or thrown or machine can tip over Do not drive machine across a slope Machine can slip or tip over Do not turn on a slope Machine c...

Page 30: ...7M 6107 0402 110 Shift Lever N Aux Shift Lever 1 4 3 6 R1 R2 2 5 High Low Refer to Product Specifications Page 11 for speed in each gear When it is difficult to shift gears move drive clutch lever toward Run position slightly and try again It may help shifting smoothly NOTE Fast Throttle Lever 3577M 0402 121US Pinch hazard Make certain that hands or fingers are not in the way to be caught when ope...

Page 31: ...h lever to Run position to start 6 Grasp left side clutch lever to turn left Side Clutch Lever Left Left Turn Forward Left Turn Backward 3577M 0402 142US 3577M 0402 152US Side Clutch Lever Right Right Turn Forward Right Turn Backward 7 Grasp right side clutch lever to turn right ...

Page 32: ... 0402 160 Drive Clutch Lever Stop Do not make a sudden stop The machine may skid or tip over Always park on a firm level place Never park on a potentially dangerous place Stopping 1 Move throttle lever toward Slow position to slow down Slow Throttle Lever 3577M 0402 091US Fast ...

Page 33: ... Shifting 1 Stop machine 2 Move shift lever or auxiliary aux shift lever firmly into a desired position Refer to Product Specifications Page 11 for speed in each gear When it is difficult to shift gears move drive clutch lever toward Run position slightly and try again It may help shifting smoothly NOTE 3577M 6107 0402 110 Shift Lever N Aux Shift Lever 1 4 3 6 R1 R2 2 5 High Low ...

Page 34: ...utely necessary to park machine on a slope less than 15 degrees make certain to apply parking brake firmly and block tracks with chocks Parking 4 Push main switch It automatically turns to stop position and engine stops 1 Stop machine 2 Move throttle lever toward Slow position to decrease engine speed 3 Move shift lever to N neutral 3577M 6107 0402 020 Shift Lever N 3573M 0402 020US Main Switch ...

Page 35: ...ff carbone deposite NOTE Working Always make certain of the safety of your surroundings when dumping Do not dump on a slope Machine may tip over Always run engine when dumping When lowering loading deck with a load on it from a dump position lower loading deck gently 1 Move throttle lever to a desired position to set engine speed Dumping Dumping speed can be adjusted by engine speed NOTE Fast Thro...

Page 36: ...er loading deck 6 When loading deck reaches its lower limit a hissing noise is heard move dump lever back to neutral position Dump Lever Up 3577M 6107 0403 050 Dump Lever 3577M 6107 0403 060 Down 3577M 0403 040US Dump Lever Up Raising using Deck Lever Raising using Handlebar Lever 3 Move dump lever up to raise loading deck 4 When loading deck reaches its upper limit a hissing noise is heard releas...

Page 37: ...oading deck reaches its lower limit a hissing noise is heard release dump lever It automatically returns to neutral position 3577M 0403 080US Dump Lever Down Lowering using Handlebar Lever 7 Turn lock plate back in place to lock dump lever Lock Plate 3577M 0607 0403 070 ...

Page 38: ...der loading deck Make certain that safety lock plate securely hooks crossmember Loose safety lock plate may result in injury or death Make certain to undo safety lock plate before lowering loading deck Using Safety Lock Plate 1 Raise the loading deck 2 Remove the pin then remove the safety lock plate 3577M 0403 020US Safety Lock Plate 3 Mount safety lock plate following the picture on the left to ...

Page 39: ...n fuel strainer Clean and adjust spark plug Check and adjust valve clearance Clean cylinder head Clean carburator Lap intake and exhaust valves Replace fuel hose Every three years or as needed Overhaul for items maked with this symbol please consult with your CANYCOM representative Fuel not to be empty or dirty no sediment or water in it Air Cleaner Element to be clean and free of damage Engine Oi...

Page 40: ...e 41 Clutch Clutch shall not make noise and shall disengage completely when operated at idle Clutch shall not slip and shall engage smoothly Brake Brake shall work properly Inspecting Adjusting Page 42 Brake shall be able to hold machine on a 25 degree slope Side Clutch Side clutch shall work positively without making irregular noise Lever play and stroke shall be properly adjusted Inspecting Adju...

Page 41: ...racks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Safety Lock Plate Safety lock plate shall be free of any deformation Labels Warning labels and instruction plates shall be clean legible and free of damage Hydraulic System Hydraulic Package Hydraulic fluid shall be clean and at correct level Inspecting Changing Page 44 No leaks shall be found in or around hydraul...

Page 42: ...ends or scratches Cylinder mounting pins shall be free of damage or excessive wear Item Schedule Grade Cap Fuel As needed Automotive unleaded gasoline 3 1L Engine Oil Fill Inspect daily Fill as needed Change Initially After 25 hours of use Every 50 to 100 hours afterwards Automotive gasoline engine oil API rating SE or better SAE rating 10W 30 or 10W 40 0 58L Transmission Oil Change Initially Afte...

Page 43: ...ade Linkage for transmission lever Every 6 months Chassis Grease Fulcrum point for dump device 2 Every 6 months Chassis Grease Both end of hydraulic cylinder above and bottom Every 6 months Transmission Oil API GL4 or GL5 SAE 80 List of Lubricants ...

Page 44: ...f defective or reaches the wear limit 2 Brake Lining 73184019500 Replace if defective 1 Wire Drive Clutch 35743112000 Replace if defective 1 Wire Parking Brake 35743121000 Replace if defective 1 Wire Side Clutch 35743023000 Replace if defective 2 Hydraulic System Hydraulic Hose 36776337000 Once every 2 years or if defective 1 Hydraulic Hose 37053811000 Once every 2 years or if defective 1 NOTE Whe...

Page 45: ...tall panels after removing for repairs or inspection 1 Put fender back in its place Align hole on fender with pin on chassis and move fender so that pin mates with hole 2 Install two screws Removing Installing 1 Remove two screws that secure belt cover Remove belt cover Belt Cover Removing 1 Put belt cover back in its place Install two bolts Installing 5377M 0504 010US Bolts Screw Screw 3577M 6107...

Page 46: ...lace Dispose of drained oil properly Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Inspecting To obtain correct reading check oil level before starting or wait about 10 minutes after stopping engine to allow oil to drain back to oil pan Circulating oil stays in vari...

Page 47: ... 1 Remove oil filler cap 2 Follow the instructions in Operator s Manual for the Engine to fill oil 3 Check oil level 4 Screw oil filler cap firmly back in place Changing 1 Have an appropriate oil drain pan 2 Raise loading deck and set safety lock plate 3 Remove oil drain plug and drain oil 4 Put drain plug back in place 5 Fill oil 6 Release safety lock plate and lower loading deck Drain Plug 3577M...

Page 48: ...ug cap Pulling cable can damage the conductor or the joint of cable Replace spark plug if damaged Fuel Filter 1 Follow the instructions in Operator s Manual for the Engine to clean fuel filter 2 Start engine and visually inspect fuel filter cup for leaks Fuel is highly flammable Keep fire and spark away when servicing fuel filter If fuel is spilt wipe it off immediately Dispose of waste fuel prope...

Page 49: ...ller clearance A to be between 10 and 15mm Adjust tracks if the clearance is not within this range 3 Lower machine Inspecting Jack up machine securely when inspecting and adjusting track Jack it up on a level ground Always unload machine before jacking up Make certain to adjust track tension properly Inproperly tensioned tracks may wear or come off resulting in property damage serious injury or de...

Page 50: ...ark machine on level ground 2 Have an appropriate drain pan 3 Remove fender 4 Remove drain plug to drain oil 5 Install drain plug Make certain to fill transmission with the correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to transmission Dispose of drained oil properly Recommended Oil and Quantity see List of F...

Page 51: ...belt tension Adjust tension with adjust nuts so that the spring stretches by 1 5 2mm 4 Visually inspect drive belt for damages If damaged contact your dealer to replace it 5 Install fender Adjust belt tension properly Inproperly tensioned belt may reduce performance and its service life Filler Plug 3577M 0506 030US Drive Belt Adjust Nuts Spring 3577M 0506 040US Adjust Nuts 3577M 0506 050US ...

Page 52: ...d brakes may result in property damage serious injury or death Parking Brake 1 Remove fender 2 Move drive clutch lever to Stop position 3 Inspect that the amount of stretch on brake spring is 3 4 mm If it is not adjust with adjust nuts 4 Install fender Adjust Nuts Spring 3577M 0506 060US ...

Page 53: ...n side clutch lever is between 1 and 5 mm 3 Undo safety lock plate and lower loading deck Lubrication Follow the maintenance schedule to lubricate machine Lack of lubrication may result in rust excessive wear or seizure 3574M 0506 090E Greasing Point 1 Remove fender 2 Apply specified grease on the greasing point 3 Install fender Adjust Nuts 3577M 0506 080US ...

Page 54: ...to cool off before servicing Engine is very hot after operation and may pose a burn hazard To obtain correct reading check hydraulic fluid level with loading deck in the lowered not dumped position Always check hydraulic fluid level on a level ground Recommended Oil and Quantity see List of Fluids and Lubricants page 32 NOTE 1 Park machine on a level ground 2 Visually inspect the hydraulic fluid l...

Page 55: ...lly inspect drive belt for damages If damaged contact your dealer to replace it 4 Install belt cover Adjust belt tension properly Inproperly tensioned belt may reduce performance and its service life A 3571M 0508 040E Inspecting 1 Loosen four mount bolts 2 ILoosen lock nut 3 Adjust belt tension with adjust nut so that it sags about 10mm when the middle of the belt is pushed by a finger 4 Tighten l...

Page 56: ...nd set safety lock plate to secure it 2 With a grease pump inject specified grease into greasing points 3 Apply specified oil to oiling point s 4 Lower loading deck When using a manual grease pump push handle five to six times When handle becomes heavy stop pushing When using a pneumatic grease pump charge for two to three seconds NOTE Oiling Points Greasing Points 3577M 0508 010US ...

Page 57: ...air breather with running water water may enter inside and cause rust or damage Clean machine after use leaving dirt or foreign objects may cause damage Do not attempt to move machine when it becomes inoperable due to freezing 1 Clean machine wash off dirt mud and other foreign matter after use 2 Park machine on a paved or firm dry surface 3 If machine is to be left outside cover machine with a pr...

Page 58: ...l with running water water may enter inside and cause rust or damage Clean machine before storage leaving dirt or foreign objects may cause rust or damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where there is a possiblity of ignition Battery dischages even when it is not in use A battery may hold charge for a few months but it is a good practice to char...

Page 59: ...ve Measure Ref Engine Engine does not start starter does not turn Electric start model only Safety switch is functioning Make sure drive clutch is in Stop position and push to turn main switch to Run position Page 17 Safety switch is malfunctioning or needs adjustment Please contact your CANYCOM representative Engine does not start or is difficult to start Out of fuel Fill fuel Page 14 Engine is f...

Page 60: ... power or acceleration Bad fuel Change fuel Insufficient intake air clogged air cleaner Clean or replace air cleaner element Page 37 Loose drive belt Adjust drive belt Page 41 Excessive load Reduce load Other other than the above Please contact your CANYCOM representative Irregular noise or vibration from or around the engine Please contact your CANYCOM representative Excessive oil consumption Ple...

Page 61: ...ain Machine does not move when clutch lever is in the Run position Transmission is not positively in the gear Shift firmly Loose drive belt Adjust drive belt Page 41 Other other than the above Follow instructions in Driving to drive If problem persists please contact your CANYCOM representative Page 21 Clutch does not disengage positively Improperly adjusted drive belt Adjust drive belt Page 41 Ot...

Page 62: ...ell Improperly adjusted brake Adjust brake Page 42 Brake is wet with water Apply brake a few times to dry Excessive load Reduce load Other other than the above Please contact your CANYCOM representative Track Track does not move smoothly Improperly adjusted track Adjust track Page 39 Other other than the above Please contact your CANYCOM representative Hydraulic Dump system Dump or turn does not w...

Page 63: ... of track and length more than 4 times the height of loading deck of transporter and have anti slip ramp surfaces Secure hooks of loading ramps firmly and flush with loading deck of transporter Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on load...

Page 64: ...ks of ramps firmly and flush with loading deck of transporter 3 Drive machine slowly forward onto loading deck 4 Park machine according to the instructions in Parking page 24 Secure machine firmly to loading deck of transporter with tie down belts rope or wire 3577M 0701 010US More than 4 times the Height Height ...

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