Canon Puncher Unit-BE1 Service Manual Download Page 1

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Puncher Unit-

BE1/

BF1/BG1/B

Service Manual

September 10, 2014

Revision 2

Product Outline

Function

Parts Replacing and Cleaning

Installation

Appendix

Summary of Contents for Puncher Unit-BE1

Page 1: ...4 3 2 1 Puncher Unit BE1 BF1 BG1 BH1 Service Manual September 10 2014 Revision 2 Product Outline Function Parts Replacing and Cleaning Installation Appendix ...

Page 2: ... information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companie...

Page 3: ...power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practic...

Page 4: ...Blank Page ...

Page 5: ...Safety Precautions Notes Before it Works Serving ...

Page 6: ...e sure to follow the specified procedure Before starting the service work be sure to turn off the host machine and finisher and unplug the finisher Caution Never turn off the host machine or finisher during downloading If you do so this equipment may become inoperative ...

Page 7: ...1 1 Product Outline Features Specifications Names of Parts ...

Page 8: ...ign Features Compact Design Features High accuracy Punch Mode Allows setting of punch hole position accuracy by selecting a user mode normal mode or high accuracy mode Compact Design Installable in the finisher requiring a small room ...

Page 9: ... LTRR 1 EXEC 1 2 holes only 2 or 4 holes Puncher Unit BG1 A3 B4 A4 A4R B5 B5R 11 x 17 LGL LTR LTRR EXEC EXECR 4 holes Puncher Unit BH1 A3 A4 Punched hole diameter 2 or 3 holes 8 0 mm 2 or 4 holes 6 5 mm 4 holes 6 5 mm Panch waste case capacity 2 or 3 holes 4 500 sheets or more 2 or 4 holes 5 000 sheets or more 4 holes 5 000 sheets or more Dimensions 95 W x 715 D x 392 H mm Weight Approx 4 kg Power...

Page 10: ...arts Cross Section Names of Parts External View Panch waste case Punch slide motor Punch motor Jam operation lever Punch cover Cross Section Photosensor PCB Panch waste case Punch blade Panch waste full detection PCB LED PCB Punch blade up down support pin Rack gear Dies ...

Page 11: ...2 2 Features Names of Parts Cross Section Technology Basic Configuration Controls ...

Page 12: ...position rear end of paper according to the paper size Punch waste case block 3 Collects the punch waste generated when punch holes are made at the rear end of paper MEMO This equipment does not incorporate a microcomputer It is controlled by the finisher controller PCB incorporated in the finisher 1 Punch block 3 Panch waste case block 2 Punch slide block Overview of Electrical Circuitry Electric...

Page 13: ...iguration Drive Configuration Component Configuration Sensor Layout Only the optical sensors on the feed path are shown below Photosensor PCB PT1 PT2 PT3 PT4 PT5 LED PCB LED1 LED2 LED3 LED4 LED5 Drive Configuration M102 M101 M101 Punch slide motor M102 Punch motor ...

Page 14: ...quipment is optionally available and installed in the feed path inside the finisher The paper fed to the punch block stops at the punching position temporarily After this the rack gear is driven back and forth to move the punch blades vertically making punch holes These operations are controlled by the finisher controller PCB Every part of the puncher is driven by the puncher driver PCB ...

Page 15: ...l registration HP sensor S101 Detects the punch slide unit home position Punch position sensor S102 Detects the punch blade position Punch 2 3 hole sensor S103 Detects the punch hole change Punch HP sensor S104 Detects the punch blade home position Punch motor clock sensor S105 Detects the punch motor clock Inlet sensor S106 Detects the feeding of media Punch waste full detection sensor LED1 PT1 P...

Page 16: ...iling edge of the media The inlet media feed path of the puncher unit has 5 photo receiving transistors photosensor PCB on the upper side and five sets of LEDs LED PCB on the lower side to function as 5 sensors These are horizontal registration sensor used to detect the media far side position to determine the position to punch holes The punch motor punch unit and above sensors form the punch slid...

Page 17: ...ination of sensor flags and sensors are shown below If 2 hole type 2 hole type Puncher Unit BF1 2 hole type Puncher Unit BG1 Puncher Unit BH1 Hole puncher condition Punch HP sensor S104 Punch position sensor S102 Punch 2 3 hole sensor S103 Home position raised position Hole punching operation 1 cycle ON ON OFF Lowered position OFF OFF OFF Raised position ON OFF OFF If 3 hole type Puncher Unit BF1 ...

Page 18: ... media is detected by the inlet sensor S106 of the puncher unit the punch slide motor M101 starts to move the punch slide unit to the front side Punch slide unit Paper delivery direction Paper Inlet sensor S106 2 After the horizontal registration sensor LED1 to 5 PT1 to 5 detects the far end of the media with the size signal sent from the host machine the punch slide motor M101 drives further to t...

Page 19: ...d the media is switched back and bumped to the stopper and registered Then the punch motor M102 is driven to punch the media Punch 4 When punching ends the punch slide motor M101 is reversed to return the punch slide unit to home position and stopped 5 The punch slide unit returns to the home position after punching each sheet and repeats the above procedure even if the media is fed continuously ...

Page 20: ...ork Scheduled Servicing Item Part name Expected service life Qty Operation Reference Periodically replaced parts None Consumable parts None Periodically serviced parts None Upgrade Since this equipment does not incorporate a CPU upgrade is not required Carry out upgrade on the finisher side ...

Page 21: ...3 3 Controls Servicing Work Upgrade Parts Replacement and Cleaning Procedure Removing this Equipment List of Parts Motors Sensors PCBs ...

Page 22: ...her Controls Removing from the finisher Removing this Equipment Removing from the finisher 1 Open the finisher front door 2 Remove the finisher rear center cover with a flat head screwdriver 3 Remove 4 screws and remove the finisher rear cover x4 ...

Page 23: ... controller PCB connector CN4 and remove the punch waste full sensor cable from the cable guide x1 x4 5 Remove the 2 finisher controller PCB connectors CN127 CN128 Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band x2 x7 6 Pull out the punch unit cable connector x1 ...

Page 24: ...om the finisher Controls Removing from the finisher 7 Remove 1 screw and remove the punch unit securing pin x1 Note Hold the punch unit at the locations shown below Do not hold the motor gear 8 Remove the punch unit from the finisher ...

Page 25: ...ddle finisher Controls Removing from the saddle finisher Removing from the saddle finisher 1 Open the finisher front door 2 Remove 4 screws and remove the inner top cover x4 3 Remove the finisher rear center cover with a flat head screwdriver ...

Page 26: ...er rear cover x4 5 Remove the punch controller PCB connector CN4 and remove the punch waste full sensor cable from the cable guide x1 x4 6 Remove the 2 finisher controller PCB connectors CN127 CN128 Remove the punch unit cable from 7 locations of the cable guide and remove the reuse band x2 x7 7 Pull out the punch unit cable connector x1 ...

Page 27: ...1 screw and remove the punch unit lock pin x1 Note Hold the punch unit at the locations shown below The punch front cover is not attached when removing the punch unit from the saddle finisher but the punch unit holding location is the same Do not hold the motor gear 9 Remove the punch unit from the finisher ...

Page 28: ...r FK2 8196 3 11 M102 Punch motor FK2 8197 3 10 Sensors S106 S104 S102 S103 S101 S105 No Parts name Parts number Reference S101 Horizontal registration HP sensor WG8 5823 S102 Punch position sensor WG8 5823 S103 Punch 2 3 hole sensor WG8 5823 S104 Punch HP sensor WG8 5823 S105 Punch motor clock sensor WG8 5823 S106 Inlet sensor WG8 5854 ...

Page 29: ... Controls PCBs PCBs PCB1 PCB2 PCB3 PCB4 No Parts name Parts number Reference PCB1 Puncher driver PCB FM4 0310 3 14 PCB2 Panch waste full detection PCB FM4 0311 3 13 PCB3 LED PCB FM4 0312 3 16 PCB4 Photosensor PCB FM4 0313 3 18 ...

Page 30: ... has the punch front cover attached but the procedure is the same even if the punch front cover is removed 1 Remove the punch unit from the finisher 2 Remove 1 stepped screw 1 screw and remove the punch upper cover x2 3 Remove the cable from 3 locations of the cable guide Remove 2 connectors and 3 screws and remove the punch motor together with the mount x3 x2 x3 ...

Page 31: ...tor M101 Removing the punch slide motor M101 Finisher 1 Separate the finisher from the host machine 2 Remove the finisher rear center cover with a flat head screwdriver 3 Remove 4 screws and remove the finisher rear cover x4 4 Remove 1 connector and 2 screws and remove the punch slide motor x1 x2 ...

Page 32: ...punch slide motor M101 Saddle finisher 1 Separate the finisher from the host machine 2 Remove the finisher rear center cover with a flat head screwdriver 3 Remove 4 screws and remove the finisher rear cover x4 4 Remove 1 connector and 2 screws and remove the punch slide motor x1 x2 ...

Page 33: ...rom the host machine 2 Remove 1 screw and remove the punch waste full detection sensor together with the mount 3 Remove 1 connector and 2 hooks and remove the punch waste full detection sensor x1 Saddle finisher 1 Separate the finisher from the host machine 2 Pull out the saddle unit 3 Remove 1 screw and remove the punch waste full detection sensor together with the mount 4 Remove 1 connector and ...

Page 34: ...r PCB PCB1 PCBs Removing the puncher driver PCB PCB1 Finisher 1 Remove the finisher rear center cover with a flat head screwdriver 2 Remove 4 screws and remove the finisher rear cover x4 3 Remove all connectors 9 on the puncher driver PCB x9 4 Remove 2 screws and remove the puncher driver PCB x2 ...

Page 35: ... the puncher driver PCB PCB1 Saddle finisher 1 Remove the finisher rear center cover with a flat head screwdriver 2 Remove 4 screws and remove the finisher rear cover x4 3 Remove all connectors 9 on the puncher driver PCB x9 4 Remove 2 screws and remove the puncher driver PCB x2 ...

Page 36: ...he figure for this procedure has the punch front cover attached but the procedure is the same even if the punch front cover is removed 1 Remove the punch unit from the finisher 2 Remove 1 stepped screw 1 screw and remove the punch upper cover x2 3 Remove 2 screws and 1 connector and remove the feed guide upper x2 x1 ...

Page 37: ...3 3 3 17 3 17 Controls Removing the LED PCB PCB3 Controls Removing the LED PCB PCB3 4 Remove 2 stepped screws 1 screw and remove the feed guide lower x3 5 Remove 2 screws and remove the LED PCB x2 ...

Page 38: ...B PCB4 MEMO The figure for this procedure has the punch front cover attached but the procedure is the same even if the punch front cover is removed 1 Remove the punch unit from the finisher 2 Remove 1 stepped screw 1 screw and remove the punch upper cover x2 3 Remove 2 screws and 1 connector and remove the photosensor PCB x2 x1 ...

Page 39: ...4 4 Controls Removing the photosensor PCB PCB4 Installation Checking the Contents Installation Procedure ...

Page 40: ...duct Packaged Item Symbols in the Illustration The frequently performed operations are described with symbols in this procedure Connector Disconnect Screw Tighten Remove Connect Secure Free Harness Push Insert Plug in Turn on Sound Check Check Visual Check Claw Remove Checking instruction F 4 1 F 4 2 Product Name Safety regulations require the product s name to be registered In some regions where ...

Page 41: ... waste paper box 1 pc 4 Punched waste paper box stopper 1 pc 5 Screw Bind M3 x 6 1 pc 6 1 Punch unit fixing pin for finisher 1 pc 7 2 Punch unit fixing pin for saddle finisher 1 pc 8 1 Punch latch unit 1 pc F 4 3 When installing to the saddle finisher 4 10 10 1 7 2 11 5 3 9 1 Screw Bind M4 x 7 3 pcs 10 3 Screw TP M3 x 6 3 pcs 11 Punch jam label 1 pc 12 1 Punch lever caution label 1 pc 1 These are ...

Page 42: ...with packaging tapes and cushioning materials to protect it against vibration and shock during transportation Remove all packaging tapes and cushioning materials before installing the equipment When installing to the saddle finisher refer to When installing to the saddle finisher 1 Open the front cover of the finisher F 4 5 2 Remove two screws and then remove the right inner cover of the finisher ...

Page 43: ... waste paper box from the right inner cover F 4 7 4 Release the hook with the flat head screwdriver and then remove the PCB cover of the finisher x1 F 4 8 5 Remove four screws and then remove the rear cover of the finisher x4 F 4 9 6 Disconnect a connector and remove three screws and then remove the feed unit The removed feed unit and screws are no longer required x1 x3 F 4 10 ...

Page 44: ...sher 7 Remove two screws and then remove the magnet unit The removed magnet unit and screws are no longer required x2 F 4 11 8 Using two supplied screws Bind M4 x 7 attach the included punch latch unit x2 F 4 12 9 Using a supplied screw Bind M3 x 6 attach the included punched waste paper full sensor unit x2 x1 F 4 13 ...

Page 45: ...ttach the included punched waste paper box stopper x2 F 4 14 Caution If the attached location of the stopper is wrong the punched waste paper box will be not secured by the stopper This may result in the alarm of Punched chips full or No waste paper box F 4 15 Caution Hold the punch unit as shown by the following illustration Do not hold the motor gear assembly ...

Page 46: ...unit with the pin on the finisher F 4 16 12 Attach the supplied punch unit fixing pin for finisher and then secure it with the supplied screw Bind M4 x 7 x1 F 4 17 13 Connect a connector of the punch unit x1 F 4 18 14 Put the harness of the punch unit in the harness guides and then attach the re use band Connect two connectors of the punch unit to the two connectors CN127 and CN128 on the finisher...

Page 47: ...over of the finisher removed in step 4 18 Using two screws attach the right inner cover of the finisher removed in step 2 19 Attach the supplied punch waste paper box F 4 21 20 Raise the puncher unit and then affix the supplied labels at the positions shown by the following illustration Affix the punch jam label that A is printed on the label sheet to the left inner cover of the finisher Affix the...

Page 48: ...ng to the finisher 22 The following parts will be no longer needed once the puncher unit has been installed Included parts Punch unit fixing pin for saddle finisher 1 pc Screw TP M3 x 6 1 pc Removed parts from the finisher Screw 5 pcs Magnet unit 1 pc Feed unit 1 pc Face cover of the right inner cover 1 pc ...

Page 49: ...een 2 When completing the output level adjustment successfully indicate the OK show up on the screen When indicated OK on the screen adjustment is finished MEMO If NG shows up on the screen at the step 2 retry the adjustment repeating the step 1 Should NG be still indicated though retrying the adjustment check the relative parts of the punched waste full sensor such as its attaching or connectors ...

Page 50: ... against vibration and shock during transportation Remove all packaging tapes and cushioning materials before installing the equipment 1 Open the front cover of the saddle finisher F 4 24 2 Remove four screws and then remove the right inner cover of the saddle finisher x4 F 4 25 3 Using the nipper cut out two face cover from the right inner cover F 4 26 4 Release the hook with the flat head screwd...

Page 51: ...sher 5 Remove four screws and then remove the rear cover of the saddle finisher x4 F 4 28 6 Disconnect a connector and remove three screws and then remove the feed unit The removed feed unit and screws are no longer required x1 x3 F 4 29 7 Gripping the hook of the handle pull out the saddle stitcher unit gently until it stops F 4 30 ...

Page 52: ...x 6 attach the included punched waste paper full sensor unit x2 x1 F 4 31 9 Using two supplied screws TP M3 x 6 attach the included punched waste paper box stopper x2 F 4 32 Caution If the attached location of the stopper is wrong the punched waste paper box will be not secured by the stopper This may result in the alarm of Punched chips full or No waste paper box F 4 33 ...

Page 53: ...n Do not hold the motor gear assembly F 4 35 11 Remove the two scews of the supplied punch unit and then remove the punch front cover The removed screws and the punch front cover are no longer required x2 F 4 36 12 Attach the supplied punch unit to the saddle finisher by matching the hole on the front side of the punch unit with the pin on the finisher F 4 37 13 Attach the supplied punch unit fixi...

Page 54: ...f the punch unit to the two connectors CN127 and CN128 on the finisher controller PCB x2 F 4 40 16 Connect a connector of the punched waste paper full sensor to the connector CN4 on the puncher driver PCB x1 F 4 41 17 Using four screws attach the rear cover of the saddle finisher removed in step 5 18 Attach the PCB cover of the saddle finisher removed in step 4 19 Using four screws attach the righ...

Page 55: ...e following illustration A B F 4 43 22 Close the front cover of the saddle finisher F 4 44 23 The following parts will be no longer needed once the puncher unit has been installed Included parts Punch unit fixing pin for finisher 1 pc Punch latch unit 1 pc Screw Bind M4 x 7 3 pcs Punch lever caution label 1 pc Punch front cover and two screws removed from punch unit Removed parts from the saddle f...

Page 56: ...een 2 When completing the output level adjustment successfully indicate the OK show up on the screen When indicated OK on the screen adjustment is finished MEMO If NG shows up on the screen at the step 2 retry the adjustment repeating the step 1 Should NG be still indicated though retrying the adjustment check the relative parts of the punched waste full sensor such as its attaching or connectors ...

Page 57: ...5 5 Installation Procedure Operation Check Appendix General Circuit Diagram ...

Page 58: ... C S E N C N 6 2 1 1 3 6 1 4 5 V P C H E 2 C L K 1 7 6 D U S T _ L E D 4 C N 1 0 8 1 1 5 1 4 1 C N 5 2 C N 1 2 7 5 V S G N D P C H D A C D O 6 3 P C H E 2 C S 1 LED1 2 PT2 2 7 2 PT1 1 5 S G N D 3 1 8 4 P C H E 2 D O C N 0 0 8 1 1 7 1 4 1 6 5 5 2 4 P C H M H P S E N 1 8 6 3 4 3 9 C N 0 0 5 1 2 0 3 1 0 3 3 M101 M102 H O R I Z O N T A L R E G I S T R A T I O N H P S E NSOR P U N C H S L I D E M O T O...

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