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Chapter 4

4-8

4.3

Outline of Electrical Components

4.3.1

Sensor, Motor, Clutch, Solenoid, PCB, Others

0009-2156

T-4-3

Notati

Name

Parts No.

PART-

CHK

Connecto

r No.

M101

Deck main motor

FK2-

1156

MTR>1

J01

M102

Deck lifter motor

FK2-

0262

MTR>2

J08

CL102

Deck pickup clutch

FH7-

5826

CL>3

J05

SL101

Deck pickup roller releasing solenoid

FK2-

0126

SL>6

J05

SL102

Deck open solenoid

FK2-

0127

J09

SW101

Deck open detecting switch

WC4-

5153

J10

SW102

Deck lifter lower limit detecting

switch

WC4-

0153

J08

SW100

Deck open switch

FM2-

0856

J04

LED10

Deck open indicator

FM2-

0856

J04

PS101

Deck feed sensor

FK2-

0149

J05

PS102

Deck paper sensor

FK2-

0149

J04

PS103

Deck lifter upper limit sensor

FK2-

0149

J04

PS104

Deck lifter position sensor

FK2-

0149

J04

PS105

Deck set sensor

FK2-

0149

J09

PS106

Deck pickup sensor

FK2-

0149

J05

Summary of Contents for Paper Deck-V1

Page 1: ...Feb 21 2005 Service Manual Paper Deck Paper Deck V1 ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

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Page 7: ... 2 3 2Changing the Deck Paper Size 2 9 2 3 3Detecting the Level of Paper 2 10 2 4 Deck Lifter 2 11 2 4 1Detecting the Presence Absence of Paper 2 11 2 4 2Indicating the Level of Paper on the Deck Front Cover 2 12 2 5 Opening Closing the Compartment 2 14 2 5 1Opening Closing the Compartment 2 14 2 6 Detecting Jams 2 16 2 6 1Outline 2 16 2 7 Power Supply 2 18 2 7 1Outline 2 18 2 7 2Protection Functi...

Page 8: ...otor 3 8 3 3 2 1 Removing the Rear Cover 3 8 3 3 2 2 Removing the Deck Main Motor M101 3 8 3 3 3 Deck Lifter Motor 3 9 3 3 3 1 Opening the Compartment 3 9 3 3 3 2 Positioning the Deck Lifter 3 9 3 3 3 3 Removing the Compartment 3 9 3 3 3 4 Removing the Deck Lifter Motor M102 3 11 3 3 4 Lifter Cable Front 3 11 3 3 4 1 Opening the Compartment 3 11 3 3 4 2 Removing the Lifter Cable deck front 3 11 3 ...

Page 9: ...ening the Compartment 3 24 3 5 2 2 Removing the Front Upper Cover 3 24 3 5 2 3 Removing the Open Switch PCB 3 24 Chapter 4 Maintenance 4 1 Maintenance and Inspection 4 1 4 1 1 Periodically Replaced Parts 4 1 4 1 1 1 Periodically Replaced Parts 4 1 4 1 2 Durables 4 1 4 1 2 1 Durables 4 1 4 1 3 Periodical Servicing 4 2 4 1 3 1 Periodical Servicing 4 2 4 2 Adjustment 4 4 4 2 1 Basic Adjustment 4 4 4 ...

Page 10: ...Contents Chapter 5 Error Code 5 1 Overview 5 1 5 1 1Error Code 5 1 ...

Page 11: ...Chapter 1 Specifications ...

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Page 13: ...Contents Contents 1 1 Product Specifications 1 1 1 1 1 Specifications 1 1 1 2 Names of Parts 1 2 1 2 1 Names of Parts 1 2 ...

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Page 15: ...per 64 to 90 g m2 thick paper 91 to 200g m2 colored paper recycled paper eco paper Reproduction size A4 B5 LTR Paper stack Height 385 mm approximate height of stack about 3 500 sheets of 80 g m2 Paper size switch By size guide plate in steps in service mode OPTION Dimensions 323 W x 583 D x 574 H mm 12 7 W x 23 0 D x 22 6 H in Weight 46 kg approx 101 4 lb approx Power supply DC from host machine O...

Page 16: ...2 1 2 Names of Parts 1 2 1 Names of Parts 0009 2043 External Covers 1 Deck release grip 2 Upper front cover 3 Compartment open close switch 4 Front cover 5 Right cover 6 Upper cover 7 Rear cover F 1 1 1 2 3 4 5 6 7 ...

Page 17: ...Chapter 2 Functions ...

Page 18: ......

Page 19: ...e Deck Lifter Motor M102 2 6 2 3 Paper Detection 2 9 2 3 1 Detecting the Presence Absence of Paper 2 9 2 3 2 Changing the Deck Paper Size 2 9 2 3 3 Detecting the Level of Paper 2 10 2 4 Deck Lifter 2 11 2 4 1 Detecting the Presence Absence of Paper 2 11 2 4 2 Indicating the Level of Paper on the Deck Front Cover 2 12 2 5 Opening Closing the Compartment 2 14 2 5 1 Opening Closing the Compartment 2 ...

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Page 21: ...Deck open sensor When the compartment is set in the deck 1 When the light blocking sensor is at PS109 J25 1 2 3 5V Deck paper level sensor J7 1 2 3 5V Deck pickup sensor When PS108 detects the absence of paper level decreasing to half 1 When the light blocking sensor is at PS108 DECK_MOUNT_DTC J24 1 2 3 5V Deck feed sensor When PS 101 detects paper 1 When the light blocking sensor is at PS101 When...

Page 22: ...switch SW101 J26 2 When the deck is open 0 When SW101 is not pushed J10 3 1 Deck lifter lower limit detecting SW102 J17 8 7 When the deck lifter is at the lower limit 1 When SW102 is not pushed J08 8 7 Open switch PCB When the deck is open closed 0 The LED100 turns on or flashes while the deck lifter motor is rotating NO NO 0VU Power supply 4 3 2 J2 1 J21 1 2 J20 1 3 2 J02 3 J26 3 DECK_OPEN_SW LED...

Page 23: ... J8 11 12 Deck lifter motor J08 9 10 J01 1 2 3 4 5 6 Deck pickup clutch CL102 24VU When 0 CL102 turns on J13 2 1 J05 11 12 When 0 SL101 turns on 24VU Deck pickup roller releasing solenoid SL101 J9 2 1 J8 1 2 J05 1 2 When 0 SL102 turns on 24VU Deck open solenoid SL102 J23 2 1 J09 1 2 A COM B COM A A B B FEED_CL_ON PICK_UP_SL DECK_OPEN_SL ...

Page 24: ...oint of paper pickup When the Start key is pressed and the deck pickup clutch CL102 goes on the pickup roller starts to rotate by the drive of the deck main motor M101 thus picking up paper At this time the pickup feed roller and the separation roller make sure that no more that a single sheet of paper is moved ahead Thereafter when the deck pickup sensor PS106 detects the paper the deck pickup ro...

Page 25: ... detection signal DECK_FEED_DTC Deck pickup clutch drive signal FEED_CL_ON Deck pickup roller releasing solenoid drive signal PICK_UP_SL Deck main motor drive signal INTR LSTR STBY ON Copy Start key Deck main motor M101 Deck pickup clutch CL102 Deck pickup roller releasing solenoid SL101 Deck pickup sensor PS106 Deck feed sensor PS101 SCAN PRINT ...

Page 26: ...s DC controller to the side deck drive PCB in keeping with the speed of motor rotation F 2 6 2 2 4 Controlling the Deck Lifter Motor M102 0009 2050 2 Controlling the Deck Lifter Motor M102 The deck lifter motor control circuit is found as part of the side deck driver PCB The following is a block diagram of the circuit The combination circuit shown in the diagram consists of various logic circuits ...

Page 27: ...ion detecting signal DECK_UP_DTC is 0 the deck lifer motor drive signal DECK_LIFT_ON is 0 the deck lifter DOWN UP signal DECK_DW UP is 0 In the presence of these conditions the lifter starts to move up 2 Conditions Used to Move Down the Lifter the deck compartment is open i e the deck open detection signal DECK_OPEN_DTC is 0 the deck lower limit detection signal DECK_LOW_LIM is 0 and in addition t...

Page 28: ...TC Deck lifter lower limit detecting switch SW102 Deck lifter lower limit detection signal DECK_LOW_LIM PS109 Deck open sensor Deck open detection signal DECK_OPEN_DTC PS103 Deck lifter upper limit sensor Deck lifter upper limit detection signal UPPER_LIM Deck open signal DECK_OPEN_SW Deck open detection signal DECK_OPEN_ DTC_SW Deck lifter motor drive signal DECK_LIFT_ON Deck lifter DOWN UP signa...

Page 29: ...p roller assembly leaves the deck paper sensor the host machine indicates the absence of paper on its control panel F 2 8 F 2 9 2 3 2 Changing the Deck Paper Size 0009 2052 2 Changing the Deck Paper Size To change the paper size of the deck you must move the guide plate in the deck to suit the user s needs and then select the correct paper size in service mode OPTION ACC DK P Deck paper sensor Pap...

Page 30: ...heck the level of paper inside its compartment the result of the check is indicated on the host machine s control panel The following table shows how a check is made with reference to the states of the sensors T 2 1 1 the light blocking plate is over the sensor 0 the light blocking plate is not over the sensor paper level PS102 PS107 PS108 100 to about 50 1 1 1 about 50 to about 10 1 1 0 less than...

Page 31: ... the lifter should fail to stop moving up after the sensor lever blocks the deck lifter position sensor for some reason the deck lifter upper limit sensor PS103 will go on to stop the lifter thereby preventing damage to the deck The lifter on the other hand starts to move down when the deck open switch SW100 is pushed and will keep moving down until the lifter moves past the sensor lever of the de...

Page 32: ...as a result the lifter moves to pickup position the area of the black belt within the display window increases while the area of white indicating the amount of paper decreases enabling a check on the level of paper M102 Copy paper M101 Deck pickup roller Deck pickup feed roller Deck separation roller Lifter Deck lifter motor Deck main motor Deck open detecting switch SW101 Deck paper supply positi...

Page 33: ...F 2 11 M102 Black belt Rack Display window Deck lifter motor Deck front cover Coupling Drive belt The lifter moves down and the level of paper white area increases ...

Page 34: ...lifter to move up as far as the pickup position When the deck lifter motor rotates to open close the deck the deck open indicator LED100 on the open switch PCB goes on or flashes F 2 12 2 Sequence of Operation Used to Open Close the Deck Deck lifter lower limit detection signal DECK_LOW_LIM J08 8 Deck lifter motor drive signal J08 M102 DC controller PCB Side deck driver PCB Deck lifter Deck open d...

Page 35: ...M102 Deck paper supply position sensor PS107 Deck open detecting switch SW101 Deck open solenoid SL102 Deck lifter position sensor PS104 Deck lifter down Deck lifter up Compartment set Varies according to the level of the stack Flashing Deck lifter lower limit detecting siwtch SW102 Deck open sensor PS109 ...

Page 36: ...n after which it will indicate jam removal instructions on its control panel F 2 14 T 2 2 The DC controller of the hostmachine identifies a jam under the following conditions 1 when the machine s power switch is turned on or at the end of the wait up period or during standby the presence of paper is detected over the deck feed sensor PS106 2 deck pickup vertical path delay jam When the deck pickup...

Page 37: ...F 2 15 Copy Start key ON Jam indicator INTR SCAN PRINT Deck pickup clutch CL102 Jam check Deck pikcup sensor PS106 Deck feed sensor PS101 Deck main motor M101 Normal Error ...

Page 38: ...PCB into for output to sensor and the side deck driver PCB The 5 V power is generated by side deck driver PCB based on 24V power and supplied for driving sensors and the side deck driver PCB F 2 16 2 7 2 Protection Function 0009 4775 The 24 V power supply is equipped with a fuse FU01 designed to blow when an overcurrent flows J02 24V 5V 24V motors solenoids clutch switches sensors Host machine Sid...

Page 39: ...Chapter 3 Parts Replacement Procedure ...

Page 40: ......

Page 41: ...3 2 4 2 Opening the Compartment 3 10 3 2 4 3 Removing the Front Upper Cover 3 10 3 2 4 4 Removing the Upper Cover 3 11 3 3 Drive System 3 12 3 3 1 Deck Pickup Clutch 3 12 3 3 1 1 Removing the Rear Cover 3 12 3 3 1 2 Opening the Compartment 3 12 3 3 1 3 Removing the Front Upper Cover 3 12 3 3 1 4 Removing the Upper Cover 3 13 3 3 1 5 Removing the Deck Pickup Unit 3 13 3 3 1 6 Removing the Pickup Cl...

Page 42: ...Pickup Unit 3 32 3 4 2 6 Removing the Deck Pickup Roller 3 33 3 4 2 7 Points to Note When Mounting the Deck Pikcup Roller 3 34 3 4 3 Deck Pickup Feed Roller 3 35 3 4 3 1 Removing the Rear Cover 3 35 3 4 3 2 Opening the Compartment 3 36 3 4 3 3 Removing the Front Upper Cover 3 36 3 4 3 4 Removing the Upper Cover 3 37 3 4 3 5 Removing the Deck Pickup Unit 3 37 3 4 3 6 Removing the Deck Pickup Feed R...

Page 43: ...ch plate 1 found at the rear left to open the compartment 2 F 3 2 3 Remove the screw 1 and the stopper plate 2 and pull out the compartment 3 to the front F 3 3 4 Remove the 3 screws 1 and detach the right cover 2 F 3 4 5 Remove the screw 1 of the harness guide disconnect the connector 2 and remove the 3 screws 4 each on the right and left of the compartment rail 3 then lift the compartment 5 slig...

Page 44: ... Opening the Compartment 0009 2067 1 Push the deck release grip to detach the deck from its host machine Then push down the latch plate 1 found at the rear left to open the compartment 2 F 3 7 3 1 2 3 Removing the Right Cover 0009 2068 1 Remove the 3 screws 1 and detach the right cover 2 F 3 8 3 1 2 4 Detaching the Deck from the Host Machine 0009 2063 1 Remove the 4 screws 1 and detach the deck 2 ...

Page 45: ...apter 3 3 3 F 3 9 F 3 10 2 Hold the deck by the locations indicated in the figure then lift the deck 4 and place it on the base you prepared in Detaching from the Host Machine F 3 11 left 1 3 2 right 1 1 ...

Page 46: ...ach the front cover 2 of the deck toward the front F 3 13 3 2 1 3 Points to Note When Mounting the Front Cover 0009 4819 When mounting the front cover to the deck be sure to match it against the coupling for the paper level indicator F 3 14 Be sure to mount the front cover 1 so that the gap between the front over 1 and the upper front cover 2 is 3 1 mm F 3 15 If you inadvertently moved the paper l...

Page 47: ...r can suffer damage F 3 16 3 2 2 Rear Cover 3 2 2 1 Removing the Rear Cover 0009 2070 1 Detach the deck from its host machine then remove the 6 screws 1 and detach the rear cover 2 F 3 17 3 2 3 Right Cover 3 2 3 1 Opening the Compartment 0009 2071 1 Push the deck release grip to detach the deck from its host machine Then push down the latch plate 1 found at the rear left to open the compartment 2 ...

Page 48: ...he deck release grip to detach the deck from its host machine Then push down the latch plate 1 found at the rear left to open the compartment 2 F 3 21 3 2 4 3 Removing the Front Upper Cover 0009 2074 1 Remove the 3 screws 1 and disconnect the connector 2 then detach the front upper cover 3 F 3 22 3 2 4 4 Removing the Upper Cover 0009 2075 1 Remove the 2 screws 1 and detach the upper cover 2 F 3 23...

Page 49: ...ine Then push down the latch plate 1 found at the rear left to open the compartment 2 F 3 25 3 3 1 3 Removing the Front Upper Cover 0009 2078 1 Remove the 3 screws 1 and disconnect the connector 2 then detach the front upper cover 3 F 3 26 3 3 1 4 Removing the Upper Cover 0009 2079 1 Remove the 2 screws 1 and detach the upper cover 2 F 3 27 3 3 1 5 Removing the Deck Pickup Unit 0009 2083 1 Disconn...

Page 50: ...ed in the stop 4 Moreover be sure that the harness is hooked on the U groove 5 of the guide 3 3 2 Deck Main Motor 3 3 2 1 Removing the Rear Cover 0009 2094 1 Detach the deck from its host machine then remove the 6 screws 1 and detach the rear cover 2 F 3 31 3 3 2 2 Removing the Deck Main Motor M101 0009 2095 1 Disconnect the connector 1 and remove the 2 screws 2 then detach the deck main motor 3 A...

Page 51: ...ttom plate of the compartment of the deck lifter is about 7 cm Push the sensor flag 2 of the paper supply position sensor found inside the compartment 1 so that the deck lifter moves down The deck lifter will stop as soon as you release the flag Insert a hex wrench 4 into the hole of the lifter drive shaft 3 to fix it in place against turning F 3 34 F 3 35 4 Disconnect the power plug and turn off ...

Page 52: ...the stopper plate 2 then slide father out the compartment 3 F 3 38 4 Remove the 3 screws 1 and detach the right cover 2 F 3 39 5 Remove the screw 1 of the harness guide disconnect the connector 2 and remove the 3 screws 4 each on the right and left of the compartment rail 3 then lift the compartment 5 slightly to detach it toward the front about 8cm 2 3 3 1 rear 2 1 rear left of the compartment 2 ...

Page 53: ...he Lifter Cable deck front 0009 2104 1 If there is any paper remove all 2 Insert 2 long screwdrivers 1 to keep the lifter in position 3 So that the left and right holes of the compartment side plate and the left and right holes of the lifter will match move down the lifter by pushing the flag 2 of the paper supply position sensor Connect the power plug and turn on the host machine s power switch P...

Page 54: ...port plate 2 F 3 46 6 Remove the coupling shaft 1 and the E ring 2 then detach the pulley cover 3 7 Remove the 2 screws 4 and detach the left cable fixing plate 5 then detach the outside lifter cable 6 8 Remove the 2 screws 7 and detach the right cable fixing plate 8 then detach the inside lifter cable 9 9 Remove the 2 set screws 12 and detach the outside pulley 11 to detach the inside lifter cabl...

Page 55: ...ter drive shaft with a set screw 9 1 pc each 6 Fit all removed pulleys to the lifter shaft then measure the height A from the base plate of the compartment to the top face of the lifter thus making sure that the lifter is level F 3 48 3 3 5 Lifter Cable 3 3 5 1 Opening the Compartment 0009 2106 1 Push the deck release grip to detach the deck from its host machine Then push down the latch plate 1 f...

Page 56: ...emove the 3 screws 4 each on the right and left of the compartment rail 3 then lift the compartment 5 slightly to detach it toward the front F 3 54 6 Place the compartment 5 on the base you prepared in step 1 3 3 5 3 Removing the Lifter Cable deck rear 0009 2108 1 Remove the screw 1 1 pc each and remove the upper sensor cover 2 and the lower sensor cover 3 2 Disconnect the 4 connectors 4 rear 2 1 ...

Page 57: ...rive shaft 1 and the lifter 2 are fixed in place using a hex wrench 3 and 2 long screwdrivers 4 respectively 2 Fix the 4 cable fixing plates 5 in place to the lifter using 2 screws each 3 Hook the lifer cable 6 on the 4 pulleys 7 above 4 Hook the ball of the lifter cable on the 2 front rear pulleys 8 of the lifter drive shaft then wind it about 1 5 times along the groove of the pulley At this time...

Page 58: ...making sure that the lifter is level F 3 59 4 8 9 5 7 7 1 5 9 8 3 5 6 5 A A A 2 A ...

Page 59: ...ment 0009 2113 1 Push the deck release grip to detach the deck from its host machine Then push down the latch plate 1 found at the rear left to open the compartment 2 F 3 61 3 4 1 3 Removing the Front Upper Cover 0009 2119 1 Remove the 3 screws 1 and disconnect the connector 2 then detach the front upper cover 3 F 3 62 3 4 1 4 Removing the Upper Cover 0009 2120 1 Remove the 2 screws 1 and detach t...

Page 60: ...hown in the figure first F 3 65 3 4 2 Deck Pickup Roller 3 4 2 1 Removing the Rear Cover 0009 2121 1 Detach the deck from its host machine then remove the 6 screws 1 and detach the rear cover 2 F 3 66 3 4 2 2 Opening the Compartment 0009 2123 1 Push the deck release grip to detach the deck from its host machine Then push down the latch plate 1 found at the rear left to open the compartment 2 F 3 6...

Page 61: ...ickup Unit 0009 2126 1 Disconnect the 2 connectors 1 and remove the 5 screws 2 then detach the deck pickup unit 3 F 3 70 When mounting the deck pickup unit 3 be sure to tighten the 3 screws shown in the figure first F 3 71 3 4 2 6 Removing the Deck Pickup Roller 0009 2130 1 Turn over the deck pickup unit then remove the resin ring 1 1 pc each and the 2 deck pickup rollers 2 The deck pickup roller ...

Page 62: ... found on the collar 3 is to the front of the machine Rear of the Machine collar 7 gold cover It has its own direction of rotation 6 when mounting the deck pickup roller 6 to the rear of the machine be sure that the marking 8 found on the collar 7 is to the rear of the machine F 3 73 3 4 3 Deck Pickup Feed Roller 3 4 3 1 Removing the Rear Cover 0009 2132 1 Detach the deck from its host machine the...

Page 63: ... 3 Removing the Front Upper Cover 0009 2134 1 Remove the 3 screws 1 and disconnect the connector 2 then detach the front upper cover 3 F 3 76 3 4 3 4 Removing the Upper Cover 0009 2135 1 Remove the 2 screws 1 and detach the upper cover 2 F 3 77 3 4 3 5 Removing the Deck Pickup Unit 0009 2136 1 Disconnect the 2 connectors 1 and remove the 5 screws 2 then detach the deck pickup unit 3 F 3 78 1 1 1 2...

Page 64: ...3 4 3 7 Points to Note When Mounting the Deck Pickup Feed Roller 0009 2138 When mounting the deck pickup feed roller 1 be sure so that the belt pulley 2 is to the front of the machine F 3 81 3 4 4 Deck Separation Roller 3 4 4 1 Removing the Deck Separation Roller 0009 2139 1 Detach the deck from its host machine then remove the 2 screws 1 and detach the separation roller support plate 2 F 3 82 2 D...

Page 65: ...n roller is pink in color immediately after foaming changing the color to orange and then to yellow accelerated if exposed to light This is a general characteristic of the urethane sponge and there is no difference in performance because of discoloration The part does not come in different types as according to color 1 ...

Page 66: ... 5 2 Open Switch PCB 3 5 2 1 Opening the Compartment 0009 2143 1 Push the deck release grip to detach the deck from its host machine Then push down the latch plate 1 found at the rear left to open the compartment 2 F 3 87 3 5 2 2 Removing the Front Upper Cover 0009 2144 1 Remove the 3 screws 1 and disconnect the connector 2 then detach the front upper cover 3 F 3 88 3 5 2 3 Removing the Open Switc...

Page 67: ...Chapter 3 3 25 F 3 89 When mounting the front upper cover be sure not to trap the harness by the open switch PCB and not to forget connecting the connectors 3 2 1 ...

Page 68: ......

Page 69: ...Chapter 4 Maintenance ...

Page 70: ......

Page 71: ...paration Roller 4 4 4 2 1 3 Adjusting the Position of the Roll 4 5 4 2 1 4 Swithcing the Paper Size of the Deck 4 5 4 2 2 Adjustment at Time of Parts Replacement 4 6 4 2 2 1 Adjusting the Position of the Deck Pickup Roller Releasing Solenoid 4 6 4 2 2 2 Stringing the Lifter Cable 4 6 4 2 2 3 Points to Note When Mounting the Deck Pikcup Roller 4 7 4 2 2 4 Points to Note When Mounting the Deck Picku...

Page 72: ......

Page 73: ...arranty because of wear or damage Replace them as necessary by referring to the following table T 4 1 The above values are estimates only and are subject to change based on future data No Parts name Parts number Q ty Life sheets Remarks 1 Pickup roller front FF5 1220 000 1 250 000 the actual number of copies made 2 Pickup roller rear FF5 1221 000 1 250 000 the actual number of copies made 3 Pickup...

Page 74: ... shows the locations of the parts that require scheduled servicing F 4 1 Ref Parts name Periodical serviceing Remarks 250 000 1 pickup roller front replace 2 pickup roller rear replace 3 pikcup feed roller replace 4 separation roller replace 5 Vertical path roller clean 6 Vertical path collar clean 2 3 4 1 ...

Page 75: ...F 4 2 5 6 ...

Page 76: ...er relocate the pressure spring 2 of the deck separation roller 1 if pickup faults occur move the spring in the direction of arrow A if double feeding occurs move the spring in the direction of arrow B F 4 4 4 2 1 3 Adjusting the Position of the Roll 0009 4916 If the compartment cannot be opened closed smoothly requiring adjustment of the roll located at the front of the deck perform the following...

Page 77: ...cover of the paper deck 5 Remove the screws one each 3 and mount the left right guide plates 4 to suit the new paper size 6 Mount the front cover of the paper deck 7 Set COPIER OPTION ACC DK P in the host machine s service mode 0 A4 1 B5 2 LTR F 4 7 4 2 2 Adjustment at Time of Parts Replacement 4 2 2 1 Adjusting the Position of the Deck Pickup Roller Releasing Solenoid SL101 0009 2155 Take note of...

Page 78: ...partment to the top face of the lifter thus making sure that the lifter is level F 4 9 4 2 2 3 Points to Note When Mounting the Deck Pikcup Roller 0009 4911 Front of the Machine collar 3 silver colored It has its own direction of rotation 1 when mounting the deck pickup roller 2 to the front of the machine be sure that the marking 4 found on the collar 3 is to the front of the machine Rear of the ...

Page 79: ... F 4 13 If you inadvertently moved the paper level indicator belt 2 behind the front cover 1 when removing the front cover or moved the deck lifter move the deck lifter to its lower limit and then move the arrow shown in the figure to the right until it stops so that the area 3 of white increase then mount the front cover If the deck is operated without matching the paper level indicator and the d...

Page 80: ... roller releasing solenoid FK2 0126 SL 6 J05 SL102 Deck open solenoid FK2 0127 J09 SW101 Deck open detecting switch WC4 5153 J10 SW102 Deck lifter lower limit detecting switch WC4 0153 J08 SW100 Deck open switch FM2 0856 J04 LED10 0 Deck open indicator FM2 0856 J04 PS101 Deck feed sensor FK2 0149 J05 PS102 Deck paper sensor FK2 0149 J04 PS103 Deck lifter upper limit sensor FK2 0149 J04 PS104 Deck ...

Page 81: ...PS108 Deck paper level sensor FK2 0149 J08 PS109 Deck open sensor FK2 0149 J09 1 Deck driver PCB FM2 4553 Notati on Name Parts No PART CHK Connecto r No SW102 PS105 PS101 PS104 PS102 PS103 PS107 SW100 PS109 PS108 M101 1 SL102 M102 SL101 CL102 LED100 PS106 SW101 ...

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Page 83: ...Chapter 5 Error Code ...

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Page 85: ...Contents Contents 5 1 Overview 5 1 5 1 1 Error Code 5 1 ...

Page 86: ......

Page 87: ...Chapter 5 5 1 5 1 Overview 5 1 1 Error Code 0009 2167 There is no error code that is unique to the papeer deck and all its error codes comply with those of its host machine ...

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Page 89: ...Feb 21 2005 ...

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