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Canon iR1200 Series, Service Manual

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Canon iR1200 Series Service Manual Download Page 411

Chapter 15

15-3

15.1.2 

Using Service Mode

0006-2825

F-15-1

#1
4

CS SET: not used

TEST MODE: Use it to execute various testings.

1) Starting user mode menu.
  Press the Additional Functions key.

2) Selecting service mode menu.
  Press the # key on the user mode menu.

S ERV I CE MODE

S ERV I CE MODE

1 0 0 %

1.

TE XT

COMONN SE T T I NGS

3) Selecting a Menu Item.
  Press the Left or Right Arrow key.

4) Press the OK key.

5) Registering/Setting Data.
  Enter the data using the keypad, 
  and press the OK key.

7) Press the Stop key/Additional Functions key to end service mode.

L T R

0 1

REG I S TRA T I ON / S E T T I NG

SSSW

# 1

# 3

# 3

# 3

# 3

P a r am.

NUMER I C

NUMER I C

P a r am.

NUMER I C

P a r am.

NUMER I C

P a r am.

0 0 1

:

0 0 1

:

0 0 2

:

0

1 0

1 0

6) Selecting a Menu Item.
  Press the Left or Right Arrow key.

Summary of Contents for iR1200 Series

Page 1: ...Jun 17 2004 Service Manual iR1200 Series iR1570F ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

Page 6: ......

Page 7: ...e Cassette 2 4 2 2 7Putting Paper in the Manual Feed Tray 2 5 2 2 8Connecting the Interface Cable 2 5 2 2 9Connect the power cord 2 6 2 2 10Fitting the Delivery Tray 2 6 2 2 11Setting the Printer Functions 2 6 2 3 Connection to Telephone Line 2 7 2 3 1Connecting the Modular Cable if equipped with fax functions 2 7 2 3 2Setting the Date Time user mode 2 7 2 3 3Setting the Dial Type 2 7 2 3 4Executi...

Page 8: ...4 Original Exposure System 4 1 Construction 4 1 4 1 1Major Components 4 1 4 2 Parts Replacement Procedure 4 2 4 2 1 Reader Unit 4 2 4 2 2 Copyboard glass 4 5 4 2 3 Sensor PCB 4 5 4 2 4 Scanner Motor 4 7 4 2 5 Contact sensor 4 8 Chapter 5 Laser Exposure 5 1 Construction 5 1 5 1 1Outline 5 1 5 2 Parts Replacement Procedure 5 2 5 2 1 Laser Scanner Unit 5 2 Chapter 6 Image Formation 6 1 Construction 6...

Page 9: ... Manual Feed Upper 7 14 7 6 5 Manual Feed Lower 7 15 7 6 6 Manual Pickup Roller 7 15 7 6 7 Manual Feed Tray sensor 7 16 7 6 8 Manual Feed Pickup Solenoid 7 21 7 6 9 Registration Roller Unit 7 27 7 6 10 Vertical Path Roller 7 28 Chapter 8 Fixing System 8 1 Construction 8 1 8 1 1Outline 8 1 8 2 Various Control Mechanisms 8 2 8 2 1 Controlling the Fixing Roller Temperature 8 2 8 2 2 Controlling the F...

Page 10: ...al Feeding System 10 1 Basic Construcion 10 1 10 1 1Outline 10 1 10 2 Basic Operation 10 2 10 2 1Picking Up and Moving Originals 10 2 10 2 2Moving Down the Original Pickup Roller and Moving Up the Original Stopper 10 2 10 3 Detection Jams 10 4 10 3 1Outline 10 4 10 3 2Types of Jams 10 4 10 4 Parts Replacement Procedure 10 6 10 4 1 ADF 10 6 10 4 2 ADF Drive Unit 10 7 10 4 3 ADF Motor Unit 10 9 10 4...

Page 11: ... 13Delivery Roller 11 6 11 4 14Back of Copyboard Glass Back of Shading Plate 11 6 11 4 15Original Pickup Roller ADF 11 6 11 4 16Original Separation Roller ADF 11 6 11 4 17Original Separation Pad ADF 11 6 11 4 18ADF Registration Roller ADF 11 7 11 4 19Original Feed Roller ADF 11 7 11 4 20Original Delivery Roller ADF 11 7 11 4 21Copyboard Glass Original Reading Area ADF 11 7 Chapter 12 Standards and...

Page 12: ...ht Emitting Diodes LED and Check Pins by PCB 13 12 Chapter 14 Self Diagnosis 14 1 Error Code Table 14 1 14 1 1Troubleshooting Malfunctions service error 14 1 14 2 FAX Error Codes 14 6 14 2 1 Outline 14 6 14 2 2 User Error Code 14 9 14 2 3 Service Error Code 14 16 Chapter 15 Service Mode 15 1 Outline 15 1 15 1 1Outline 15 1 15 1 2Using Service Mode 15 3 15 1 3List of Menus 15 4 15 2 Service Mode Ta...

Page 13: ...2 15ROM Indication 15 38 15 2 16Resetting the Contact Sensor Position 15 39 15 2 17Service Mode Default Setting 15 39 15 2 18Test Mode 15 55 15 2 19Service Report 15 72 Chapter 16 Service Tools 16 1 List of Special Tools 16 1 16 2 List of Solvents and Oils 16 2 ...

Page 14: ......

Page 15: ...Chapter 1 Introduction ...

Page 16: ......

Page 17: ...1 36 1 1 3 12 Reports Generating Automatically Generating Reports if equipped with fax functions 1 37 1 1 4 Maintenance by the User 1 38 1 1 4 1 Outline 1 38 1 1 4 2 Cleaning the Fixing Pressure Roller 1 38 1 1 4 3 Other Cleaning 1 39 1 1 4 4 Storing After Unpacking the Cartridge 1 39 1 1 4 5 Points to Note When Handling the Cartridge 1 40 1 1 4 6 Cleaning the White Roller ADF 1 42 1 1 4 7 Other C...

Page 18: ...1 1 7 2 Printing Speed Inch type 1 52 1 1 7 3 Printing Speed Inch type 1 53 1 1 7 4 Mechanisms Functions ADF 1 53 1 1 7 5 Mechanisms Functions FAX 1 54 1 1 7 6 Mechanisms Functions FAX 1 60 ...

Page 19: ...Reader unit slide lever 8 Control panel 2 Reader unit 9 Cassette 3 White sheet 10 Delivery tray 4 White roller 11 Power cord connector assembly 5 Copyboard glass 12 Modular cable connector assembly 1 6 Manual feed tray 13 USB cable connector assembly 7 Toner supply cover 14 Parallel interface cable connector assembly 1 2 5 6 7 9 10 11 12 13 14 3 4 8 ...

Page 20: ...it slide lever 7 Control panel 2 Reader unit 8 Cassette 3 Copyboard cover 9 Delivery tray 4 Copyboard glass 10 Power cord connector assembly 5 Manual feed tray 11 USB cable connector assembly 6 Toner supply cover 12 Parallel interface cable connector assembly 1 2 6 7 10 12 11 3 4 5 8 9 ...

Page 21: ...Chapter 1 1 3 F 1 3 T 1 3 1 1 1 3 External View ADF 0006 2722 F 1 4 1 Drum shutter stopper 4 Right door 2 Cartridge cover 5 Shipping screw slot 3 Cartridge 4 5 2 3 1 4 3 2 1 ...

Page 22: ...over 3 Toner supply cover 4 Front cover 5 Delivery cover 6 Delivery upper cover 7 Delivery rear cover 8 Left cover F 1 5 8 Right door 9 Manual feed tray 10 Rear cover F 1 6 1 Original placement area 3 Delivery slot 2 Open close cover 4 Slide guide 7 2 3 6 4 5 1 8 1 2 3 4 5 6 7 8 9 0 OK 10 9 ...

Page 23: ...er unit 16 Transfer charging roller 5 Reflecting mirror 17 Separation static eliminator 6 Cartridge 18 Photopositive drum 7 Reader unit 19 Fixing film unit 8 Registration shutter 20 Fixing pressure roller 9 Manual feed pickup roller 21 Delivery roller 10 Manual feed tray 22 Cassette 11 Right door 23 Delivery tray 12 Vertical path roller 1 2 3 4 5 6 7 8 9 10 23 22 20 18 16 14 12 21 19 17 15 13 11 ...

Page 24: ...stration roller 5 Original delivery tray 13 Registration sensor 6 Original delivery roller 14 Original separation pad 7 Original delivery sensor 15 Original sensor 8 Delivery external guide 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ABC DEF GHI JKL MNO PQRS TUV WXYZ Report Memory Reference Fax Monitor Delayed Transmission Book Sending Clear Delete Space Tone Function Redial Pause Coded Dial Directory Rec...

Page 25: ...ON when the machine is in copier mode 6 Fax Key 1 Press it when using a fax function The key remains ON when the machine is in fax mode 1 If equipped with fax functions 7 In Use Memory Lamp 1 It goes ON when an original has been read a delayed fax transmission has been selected or memory reception has been used Further it flashes while fax transmission is under way 8 Alarm Lamp It flashes when a f...

Page 26: ... select a copy image quality type text text photo photo 17 Paper Select Key Press it to select a source of paper drawer cassette stack bypass manual feed 18 OK Key Set Key 2 Press it to store various selections or settings 19 Exposure Key Press it to change the copy density auto or manual from 9 steps 20 Enlarge Reduce Key Press it to select a default Enlarge Reduce ratio or Zoom 21 Left Arrow Key...

Page 27: ...he function key A press on the Function key will cause the key to go ON and another press will cause it to go OFF 5 Redial Pause Key 2 Press it to redial a number that has been dialed using the keypad as in fax wait When entering a telephone number it services as a Pause key 1 Function key is ON 1 2 3 17 16 15 14 13 4 5 6 7 8 9 12 11 10 Report Memory Reference Fax Monitor Delayed Transmission Book...

Page 28: ... to delete all telephone number text input 11 Delete Key 2 Use it to delete a single character input 12 Space Key 2 Press it to put a space in a telephone number or a string of characters 13 Book Send Key 2 Press it to transmit multiple originals using the copyboard glass 14 Delayed Transmission Key 2 Press it to set a transmission time 15 Report Key 2 Press it to print out a communication related...

Page 29: ...menu settings or increase decrease a value press the OK key to store the selected input The user mode menu is constructed as follows The factory default setting is in bold face 1 1 3 2 COMMON SETTINGS 0007 1172 1 DEFAULT SETTINGS 1 T 1 9 2 SW AFTER AUTO CLR 1 T 1 10 3 VOLUME CONTROL 1 T 1 11 2 Function key is ON 3 Only for the iR1370F model COPY FAX DEFAULT MODE CURRENT MODE 1 KEYPAD VOLUME ON VOL...

Page 30: ...LUME 1 ON VOLUME1 to 3 1 OFF 3 TX DONE TONE ON VOLUME1 to 3 1 ERROR ONLY VOLUME1 to 3 1 OFF 4 RX DONE TONE ON VOLUME1 to 3 1 ERROR ONLY VOLUME1 to 3 1 OFF 5 PRINTING END TONE ON VOLUME1 to 3 1 ERROR ONLY VOLUME1 to 3 1 OFF 6 SCANNING END TONE ON VOLUME1 to 3 1 ERROR ONLY ...

Page 31: ... 3 1 OFF 7 CALLING VOLUME 1 to 3 2 8 LINE MONITOR VOL ON VOLUME1 to 3 2 OFF OFF BYPASS PAPER SIZE FREE SIZE SET ON LOADING ON BYPASS PAPER SIZE A4 2 B5 A5 LGL LTR 3 STMT CUSTOM PAER SIZE 1 VERTICAL SIZE 76 to 216mm 216 2 HORIZONTAL SIZE 127 to 356mm 356 ...

Page 32: ... 3 Factory default for Inch area 5 DRAWER PAPER SIZE T 1 14 6 PRINT EXPOSURE T 1 15 7 MP PAPERTYPE T 1 16 8 COPY POWER LEVEL T 1 17 9 TONER SAVER MODE A4 1 LTR LGL 2 FOLIO FOOLSCAP 5 settings Center PLAIN PAPER TRACING PAPER TRANSPARENCY SPECIAL PAPER 1 SPECIAL PAPER 2 HIGH NORMAL LOW ...

Page 33: ...fault for A AB area 2 Factory default for Inch area 3 This setting may be unavailable depending on the value set for service mode 5 TYPE ON OFF LONG INTERVAL NORMAL INTERVAL ENGLISH FRENCH SPANISH GERMAN ITALIAN DUTCH FINNISH PORTUGUESE NORWEGIAN SWEDISH DANISH SLOVENE CZECH HUNGARIAN RUSSIAN ...

Page 34: ...6 2683 1 STD IMAGEQUALITY T 1 21 2 STANDARD EXPOSURE T 1 22 3 STD ZOOM RATIO T 1 23 4 STANDARD COPY QTY T 1 24 5 AUTO SORT T 1 25 6 MAX SCAN LENGTH TEXT ORIGINAL TEXT PHOTO PHOTO AUTO MANUAL 9 settings Center 50 to 200 100 01 to 99 01 ON OFF ...

Page 35: ... area 2 Factory default for Inch area 3 Factory default for A area 4 Factory default for AB area 1 1 3 4 FAX SETTINGS 1 0006 2692 T 1 29 330mm 1 356mm 2 INCH 2 A 3 AB 4 1 to 9 5 1 USER SETTINGS 1 TEL LINE SETTINGS 1 USER TEL NO 2 TEL LINE TYPE TOUCH TONE ROTARY PULSE 3 TX START SPEED 33600 bps ...

Page 36: ...ART SPEED 33600 bps 14400bps 9600bps 7200bps 4800bps 2400bps 2 UNIT NAME 1 Only if equipped with fax functions 3 TX TERMINAL ID 1 TTI POSITION OUTSIDE IMAGE INSIDE IMAGE 2 TEL NUMBER MARK FAX TEL 4 DENSITY CONTROL LIGHT STANDARD DARK 5 PROG 1 TOUCH KEY 01 to 12 USE ...

Page 37: ...NG DO NOT USE 6 OFFHOOK ALARM ON OFF 7 R KEY SETTING 2 PSTN PBX HOOKING EARTH CONNECTION PREFIX 1 Only if equipped with fax functions 2 Only if equipped with fax functions and a 230V model 2 REPORT SETTINGS 1 TX REPORT OUTPUT NO PRINT ERROR ONLY REPORT WITH TX IMAGE ON OFF OUTPUT YES ...

Page 38: ...NO PRINT ERROR ONLY OUTPUT YES 3 ACTIVITY REPORT ON OFF 3 TX SETTINGS 1 ECM TX ON OFF 2 PAUSE TIME 01 to 15SEC 02 3 AUTO REDIAL ON 1 REDIAL TIMES 01 to 10TIMES 02 2 REDIAL INTERBAL 02 to 99MIN 02 3 TX ERROR RESEND ON RESEND TX FROM ERROR 1ST PG ERROR PAGE ALL PAGES ...

Page 39: ...x functions 4 ERASE FAILED TX OFF ON 5 TIME OUT ON OFF 4 RX SETTINGS 1 ECM RX ON OFF 2 FAX TEL OPT SET 1 RING START TIME 00 to 30SEC 08 2 F T RING TIME 15 to 300SEC 15 3 F T SWITCH ACTION RECEIVE DISCONNECT 3 DRPD SELECT FAX 2 NORMAL RING DOUBLE RING ...

Page 40: ...OFF ON RING COUNT 01 to 99TIMES 02 5 MAN AUTO SWITCH OFF ON F T RING TIME 01 to 99SEC 15 6 REMOTE RX ON REMOTE RX ID 00 to 99 25 OFF 1 Only if equipped with fax functions 2 Only for the iR1370F model 5 PRINTER SETTINGS 1 RX REDUCTION ON 1 RX REDUCTION AUTO SELECTION FIXED REDUCTION ...

Page 41: ... CE DIR VERTICAL ONLY HORIZ VERTICAL OFF 2 TONER SUPPLY LOW KEEP PRINTING RX TO MEMORY 6 SYSTEM SETTINGS 1 FAX DEFAULT 1 RESOLUTIO N OFF STANDARD FINE PHOTO SUPER FINE ULTRA FINE 2 BOOK TX SCAN SIZE A4 2 A5 2 LTR 2 LGL 2 SHEET 2 LOCK PHONE ON ...

Page 42: ...ing may be unavailable depending on the valve set for service mode 1 SSSW SW 14 bit 0 1 3 COUNTRY SELECT 2 UK GERMANY FRANCE ITALY SPAIN HOLLAND DENMARK NORWAY SWEDEN FINLAND AUSTRIA BELGIUM SWITZERLAN D PORTUGAL IRELAND GREECE LUXEMBOUR G HUNGARY CZECH RUSSIA SLOVENIA ...

Page 43: ...tions 2 This setting may be unavailable depending on the value set for service mode 5 TYPE 1 USER SETTINGS 1 TEL LINE SETTINGS 1 USER TEL NO 2 TEL LINE TYPE TOUCH TONE ROTARY PULSE 3 TX START SPEED 33600 bps 14400bps 9600bps 7200bps 4800bps 2400bps 4 RX START SPEED 33600 bps 14400bps 9600bps 7200bps 4800bps ...

Page 44: ...nctions 3 TX TERMINAL ID 1 TTI POSITION OUTSIDE IMAGE INSIDE IMAGE 2 TEL NUMBER MARK FAX TEL 4 DENSITY CONTROL LIGHT STANDARD DARK 5 PROG 1 TOUCH KEY 01 to 12 USE 1 REPORT 2 DELAYED TX 3 FAX MONITOR 4 MEMORY REFERENCE 5 BOOK SENDING DO NOT USE 6 OFFHOOK ALARM ON OFF ...

Page 45: ...f equipped with fax functions 2 Only if equipped with fax functions and a 230V model 2 REPORT SETTINGS 1 TX REPORT OUTPUT NO PRINT ERROR ONLY REPORT WITH TX IMAGE ON OFF OUTPUT YES REPORT WITH TX IMAGE ON OFF 2 RX REPORT OUTP UT NO PRINT ERROR ONLY OUTPUT YES 3 ACTIVITY REPORT ON OFF ...

Page 46: ... 15SEC 02 3 AUTO REDIAL ON 1 REDIAL TIMES 01 to 10TIMES 02 2 REDIAL INTERBAL 02 to 99MIN 02 3 TX ERROR RESEND ON RESEND TX FROM ERROR 1ST PG ERROR PAGE ALL PAGES OFF OFF 1 Only if equipped with fax functions 4 ERASE FAILED TX OFF ON 5 TIME OUT ON OFF 4 RX SETTINGS ...

Page 47: ...RT TIME 00 to 30SEC 08 2 F T RING TIME 15 to 300SEC 15 3 F T SWITCH ACTION RECEIVE DISCONNECT 3 DRPD SELECT FAX 2 NORMAL RING DOUBLE RING SHORT SHORT LONG SHORT LONG SHORT OTHER RING TYPE 4 INCOMING RING OFF ON RING COUNT 01 to 99TIMES 02 5 MAN AUTO SWITCH OFF ...

Page 48: ...REMOTE RX ID 00 to 99 25 OFF 1 Only if equipped with fax functions 2 Only for the iR1370F model 5 PRINTER SETTINGS 1 RX REDUCTION ON 1 RX REDUCTION AUTO SELECTION FIXED REDUCTION 97 95 90 75 2 SELE CT REDU CE DIR VERTICAL ONLY HORIZ VERTICAL OFF 2 PRIN T IN ORDE R ...

Page 49: ... DEFAULT 1 RESOLUTIO N OFF STANDARD FINE PHOTO SUPER FINE ULTRA FINE 2 BOOK TX SCAN SIZE A4 3 A5 3 LTR 3 LGL 3 SHEET 2 LOCK PHONE ON OFF 1 Only if equipped with fax functions 2 This setting may be unavailable depending on the valve set for service mode 1 SSSW SW 14 bit 0 1 3 COUNTRY SELECT 2 UK ...

Page 50: ...NLAND AUSTRIA BELGIUM SWITZERLAN D PORTUGAL IRELAND GREECE LUXEMBOUR G HUNGARY CZECH RUSSIA SLOVENIA SOUTH AFRICA OTHERS 1 Only if equipped with fax functions 2 Default setting USA model only 3 This setting may be unavailable depending on the value set for service mode 5 TYPE ...

Page 51: ... OPTIONAL SETTING ON 1 TX TIME SETTING 1 to 5 2 TX TYPE REGULAR TX SUBADDRESS TX 1 PASSWORD 2 SUBADDRESS POLLING RX 1 PASSWORD 2 SUBADDRESS OFF 2 CODED SPD DIAL 00 to 99 1 TEL NUMBER ENTRY 2 NAME 3 OPTIONAL SETTING ON 1 TX TIME SETTING 2 TX TYPE REGULAR TX SUBADDRESS TX 1 PASSWORD 2 SUBADDRESS POLLING RX 1 PASSWORD ...

Page 52: ...UP DIAL 01 to 12 1 TEL NUMBER ENTRY 2 NAME 3 TX TIME SETTING 1 to 5 1 Only if equipped with fax functions 1 DATE TIME SETTING 2 AUTO CLEAR ON AUTO CLEAR TIME 1 to 9MIN 2 OFF 3 ENERGY SAVER ON ENERGY SVR TIME 03 to 30MIN 5 OFF 4 DAILY TIMER SET 1 SUN 2 MON 3 TUE 4 WED 5 THU 6 FRI ...

Page 53: ... RESTART PRINTER 4 MIX TONER 1 Only if equipped with ADF functions 1 1 3 9 PRINT LISTS 0006 2720 T 1 33 7 SAT 5 DATE SETUP YYYY MM DD MM DD YYYY DD MM YYYY 1 USER DATA 2 SPEED DIAL LIST 1 1 1 TOUCH LIST 1 NO SORT 2 SORT 2 CODED DIAL LIST 1 NO SORT 2 SORT 3 1 TOUCH DETAIL 1 NO SORT 2 SORT ...

Page 54: ...ating 0006 2742 The user can generate any of the following report manually T 1 34 4 CODED DETAIL 1 NO SORT 2 SORT 5 GROUP DIAL LIST 3 CANCEL REPORT Name of report Operation User data list Select a report in the user mode menu Or select fax mode Press Function key and Report key in this order Use the Left or Right Arrow key to select a list to print then press OK key 1 touch spd dial list 1 1 touch...

Page 55: ...e Left or Right Arrow key to select a list to print then press OK key Activity report 1 1 Only if equipped with fax functions Name of report Settings TX report Make output settings for auto generation under 2 REPORT SETTINGS in 3 FAX SETTINGS of the user mode menu Error TX report RX report Activity report Multiple activity report First enable 2 TX REPORT under 2 REPORT SETTINGS of 3 FAX SETTINGS o...

Page 56: ...xists in its memory the power of the vanadium lithium secondary battery BAT2 will become exhausted A report will automatically be generated when the machine is turned on TX RX NO 4 digit indication MODE transmission delayed transmission or reception DESTINATION TEL ID one touch dial speed dial number abbreviation of other party PGS number of pages stored SET TIME date time in 24 hr notation ST TIM...

Page 57: ...he cartridge The cartridge must always be put inside a protective bag for storage a Use a protective bag for storage b Avoid areas subject to direct sunshine e g near a window Do not leave it alone inside a card as the temperature can rise to an extremely high level These are also true even if the cartridge is put in a protective bag c Avoid areas subject to high temperature humidity or low temper...

Page 58: ...1 1 4 5 Points to Note When Handling the Cartridge 0007 3727 a Do not shake the cartridge after setting the toner bottle b Do not place the cartridge on its end or upside down as shown in the following firure Also do not swing it F 1 12 c Do not touch the surface of the drum unit F 1 13 d Do not touch the developing cylinder ...

Page 59: ...ence of a shutter under the cartridge If exposed to strong light for a long time the copies may start to develop white spots or vertical bands These faults may disappear if the machine is left at rest for some time or the memory cause of the faults may remain permanently If you must take out the cartridge from the machine be sure to put it in its protective bag or cover it Never leave it alone unp...

Page 60: ...UST CLEAN 3 Press the OK key 4 Hold down the Right Arrow key or the Left Arrow key until the LCD indicates 2 CLEAN ADF ROLLER 5 Press the OK key 6 When the LCD indicates START CLEAN SET press the OK key In response the white roller makes a 120 deg turn 7 Wipe the bottom of the white roller with a cloth moistened with water and wrung well then dry wipe it 8 Repeat steps 6 and 7 to clean the entire ...

Page 61: ...H requirements and it must be attached to all laser products that are sold in the US F 1 15 The text may differ from product to product or from model to model 1 1 5 3 Handling the Laser Scanner Unit 0006 2834 When servicing the area around the machine s laser scanner unit take full care not to put any tool with a high reflectance e g screwdriver into the laser path Be sure also to remove any watch...

Page 62: ... Also do not bring toner into contact with vinyl material as they are likely to react against each other Do not throw toner into fire It may explode FA X CO PY 1 2 3 4 5 6 7 8 9 0 01 02 03 04 05 06 07 08 09 10 11 12 En er gy Se rv e In Us e Me mo ry Al ar m St op Re se t St ar t AB C DE F JK L MN O PQ RS TU V WX YZ OP ER SY MB OL S TO NE GH I 2 In 1 Co ll at e Co py Ra ti o Pa pe r Se le ct Ex po ...

Page 63: ...Auto AE or manual Development method Dry 1 component toner projection Pickup method Cassette 1 cassette Multifeeder 1 feeder Transfer method Roller transfer Drum cleaning method Rubber blade Separation method Static static eliminator curvature Fixing method SURF on demand Reading resolution 600 x 600 dpi Copying resolution 1200 equivalent x 600 dpi Printing resolution 2400 equivalent x 600 dpi Ori...

Page 64: ...g m2 recycled paper 64 to 80 g m2 colored paper 64 to 80 g m2 Multifeeder tray paper type Plain paper 64 to 80 g m2 recycled paper 64 to 80 g m2 colored paper 64 to 80 g m2 transparency tracing paper label postcard thick paper 56 to 128 g m2 envelope Cassette pickup method Claw separation front loading Multifeeder tray capacity 10 mm deep about 100 sheets of 80 g m2 paper Non image width leading e...

Page 65: ... Copyboard type 66 dB or less fast mode ADF type 69 dB or less fast mode reference Ozone 0 05 ppm Ave Dimensions Width Copyboard type 475 mm 18 7 ADF type 475 mm 18 7 Depth Copyboard type 442 mm 17 4 ADF type 442 mm 17 4 Height 250 Sheet cassette Copyboard type 295 mm 11 6 ADF type 352 mm 13 9 500 Sheet cassette Copyboard type 327 mm 12 9 ADF type 384 mm 15 1 Weight 250 Sheet cassette Copyboard ty...

Page 66: ...th 139 to 216 mm 5 5 to 8 5 Original orientation Face down Original position Center reference Original processing mode From single sided to single sided Original reading Stream reading Stack 30 sheets or less if A4 LTR or smaller 15 sheets or less if LGL Mixed original sizes Yes only if of the same paper configuration Original AE detection No Original size detection function No Stamp No Power supp...

Page 67: ... Transmission output level from 0 to 15 dBm Minimum receive input level 43 dBm at V 17 Modem IC CONEXANT FM336 Image reading method Contact sensor scanning method Scanning line density Horizontal Standard Fine Superfine 203 2 dpi 8 dots mm Ultrafine 406 4 dpi 16 dots mm Interpolated Vertical Standard 97 79 dpi 3 85 lines mm Fine 195 58 dpi 7 7 lines mm Superfine Ultrafine 391 16 dpi 15 4 lines mm ...

Page 68: ...ions Max 122 One touch 12 Coded speed dial 100 Numeric button 10 Group button addresses Max 111 One touch 11 Coded speed dial 100 Relay broadcasting originating None Relay broadcasting None Closed network None Direct mail prevention None Dual access File No of reservation Max 21 files Activity management a User report Activity report Every 20 transactions TX RX report 1 touch spd dial list Coded s...

Page 69: ...ion delayed transmission and broadcast transmission image data activity management report Backup IC 16 Mbyte SDRAM Backup coding method JBIG Backup battery Rechargeable vanadium lithium battery 3 0V DC 50 mAh Battery life 40 cycles with 100 discharge Temperature 77 deg F 25 deg C Time precision 60 sec per month Ratio Size Paper size copies min Cassette Manual feed tray 1 Direct A4 210 297mm 8 3 x ...

Page 70: ...ay is in use the copying speed is indicated assuming that the paper size setting is correct The machine performs 3 step copying speed reduction control designed to prevent cracking of the fixing heater otherwise possibly occurring as a result overheating of the ends ofthe fixing assembly IV 200 0 postcard A4R A4 15 15 Ratio Size Paper size copies min Cassette Manual feed tray 1 Direct LTR 216 279m...

Page 71: ...e copies min Cassette Manual feed tray 1 Direct LTR 216 279mm 8 5 x 11 0 LTR 16 16 LGL 216 356mm 8 5 x 14 0 LGL 12 12 STMTR 139 216mm 5 5 x 8 5 STMT 13 Reduce I 50 0 MIN STMT 13 II 64 7 LGL STMT STMT 13 IV 78 6 LGL LTR LTR 16 16 Enlarge II 129 4 STMTR LTRR LTR 16 16 IV 200 0 MAX LTR LTR 16 16 Items Specifications Pickup Auto pickup delivery top separation by double pad Original type Single sided s...

Page 72: ...the trailing edge 1 1 7 5 Mechanisms Functions FAX 0006 2968 Applicable lines Analog line one line PSTN Public Switched Telephone Network Transmission method Half duplex Transmission control protocol ITU T T 30 binary protocol ECM protocol Modulation method T 1 43 Original reading Stream reading Stack 30 sheets or less if A4 LTR or smaller 15 sheets or less if LGL Mixed original sizes Yes only if ...

Page 73: ...vel from 0 to 15 dBm Minimum receive input level 43 dBm at V 17 Modem IC CONEXANT FM336 Scanner section specifications Scanning method Contact sensor scanning method Scanning line density Horizontal T 1 44 ITU T V 17 14 4kbps 12kbps TC9 6kbps TC7 2kbps ITU T V 34 2 4Kbps 4 8Kbps 7 2Kbps 9 6Kbps 12Kbps 14 4Kbps 16 8Kbps 19 2Kbps 21 6Kbps 24Kbps 26 4Kbps 28 8Kbps 31 2Kbps 33 6Kbps G3 procedure signa...

Page 74: ...0dpi 600dpi Reduction for reception Fixed reduction 75 90 95 97 Auto reduction 70 to 100 Functions STAMP None FAX TEL switching T 1 45 Answering machine connection Yes Telephone answering priority type CNG detection DPRD Yes Ultrafine 406 4 dpi 16 dots mm Interpolated Vertical Standard 97 79 dpi 3 85 lines mm Fine 195 58 dpi 7 7 lines mm Superfine Ultrafine 391 16 dpi 15 4 lines mm Method CNG dete...

Page 75: ...ception T 1 46 Memory reception Yes T 1 47 Method ID call ID input method Remote ID with ID call 2 digits Default 25 Auto dialing Telephone number digits Average 39 digits One touch dial Max 12 Coded speed dial Max 100 Group dial Max 111 One touch 11 Coded speed dial 100 Redial Numeric button redial function max 120 digits Delayed transmission Locations Max 122 One touch 12 Coded speed dial 100 Nu...

Page 76: ...t User data list Multi activity report No of reseruation Max 20 Broadcast transmission Locations Max 122 One touch 12 Coded speed dial 100 Numeric button 10 Group button addresses Max 111 One touch 11 Coded speed dial 100 Relay broadcasting originating None Relay broadcasting None Closed network None Direct mail prevention None Dual access File No of reservation Max 21 files ...

Page 77: ...ed pages ma x 3 digits Address Can be registered with one touch coded speed dial keys 16 characters Senders ID 20 characters 1 name Program key None Redial Interval 2 min from 2 to 99 min can be selected in user data Count 2 times from 1 to 10 times can be selected in user data Memory backup Backup contents dial registration data user data service data time Backup IC 128 Kbyte SRAM Backup battery ...

Page 78: ...ackup contents Memory reception delayed transmission and broadcast transmission image data activity management report Backup IC 16 Mbyte SDRAM Backup coding method JBIG Backup battery Rechargeable vanadium lithium battery 3 0V DC 50 mAh Battery life 40 cycles with 100 discharge Temperature 77 deg F 25 deg C Time precision 60 sec per month The foregoing specifications are subject to change for prod...

Page 79: ...l from 0 to 15 dBm Minimum receive input level 43 dBm at V 17 Modem IC CONEXANT FM336 PLUS Scanner section specifications Scanning method Contact sensor scanning method Scanning line density Horizontal T 1 51 ITU T V 17 14 4kbps 12kbps TC9 6kbps TC7 2kbps ITU T V 34 2 4Kbps 4 8Kbps 7 2Kbps 9 6Kbps 12Kbps 14 4Kbps 16 8Kbps 19 2Kbps 21 6Kbps 24Kbps 26 4Kbps 28 8Kbps 31 2Kbps 33 6Kbps G3 procedure si...

Page 80: ...0dpi 600dpi Reduction for reception Fixed reduction 75 90 95 97 Auto reduction 70 to 100 Functions STAMP None FAX TEL switching T 1 52 Answering machine connection Yes Telephone answering priority type CNG detection DPRD Yes Ultrafine 406 4 dpi 16 dots mm Interpolated Vertical Standard 97 79 dpi 3 85 lines mm Fine 195 58 dpi 7 7 lines mm Superfine Ultrafine 391 16 dpi 15 4 lines mm Method CNG dete...

Page 81: ...ception T 1 53 Memory reception Yes T 1 54 Method ID call ID input method Remote ID with ID call 2 digits Default 25 Auto dialing Telephone number digits Average 39 digits One touch dial Max 12 Coded speed dial Max 100 Group dial Max 111 One touch 11 Coded speed dial 100 Redial Numeric button redial function max 120 digits Delayed transmission Locations Max 122 One touch 12 Coded speed dial 100 Nu...

Page 82: ...t User data list Multi activity report No of reseruation Max 20 Broadcast transmission Locations Max 122 One touch 12 Coded speed dial 100 Numeric button 10 Group button addresses Max 111 One touch 11 Coded speed dial 100 Relay broadcasting originating None Relay broadcasting None Closed network None Direct mail prevention None Dual access File No of reservation Max 21 files ...

Page 83: ...ed pages ma x 3 digits Address Can be registered with one touch coded speed dial keys 16 characters Senders ID 20 characters 1 name Program key None Redial Interval 2 min from 2 to 99 min can be selected in user data Count 2 times from 1 to 10 times can be selected in user data Memory backup Backup contents dial registration data user data service data time Backup IC 128 Kbyte SRAM Backup battery ...

Page 84: ...data activity management report Backup IC 16 Mbyte SDRAM Backup coding method JBIG Backup battery Rechargeable vanadium lithium battery 3 0V DC 50 mAh Battery life 40 cycles with 100 discharge Temperature 77 deg F 25 deg C Time precision 60 sec per month The foregoing specifications are subject to change for product improvement ...

Page 85: ...Chapter 2 Installation ...

Page 86: ......

Page 87: ...ed Tray 2 5 2 2 8 Connecting the Interface Cable 2 5 2 2 9 Connect the power cord 2 6 2 2 10 Fitting the Delivery Tray 2 6 2 2 11 Setting the Printer Functions 2 6 2 3 Connection to Telephone Line 2 7 2 3 1 Connecting the Modular Cable if equipped with fax functions 2 7 2 3 2 Setting the Date Time user mode 2 7 2 3 3 Setting the Dial Type 2 7 2 3 4 Executing Communications Testing 2 7 2 4 Checking...

Page 88: ......

Page 89: ... and refrigerator 3 The site must not be near a source of fire or must not be subject to dust or ammonium gas Also avoid areas exposed to direct rays of the sun if necessary provide curtains 4 The level of ozone generated by the machine while in use will not affect the health of the human body However some individuals may find its odor unpleasant Be sure to ventilate the room well to provide a goo...

Page 90: ...ting paper in the cassette 5 putting paper in the manual feed tray 6 connecting the interface cable 7 connecting the modular cable if equipped with fax functions 8 connecting the power cord 9 fitting the delivery tray 10 checking the copy images 11 setting the printer functions 12 setting the fax functions if equipped with fax functions 2 2 3 Unpacking 0006 2670 1 Unpack the machine and take out t...

Page 91: ...t removing its wrappings 2 Fully insert the cartridge in the direction of the arrow as indicated F 2 5 3 Close the cartridge cover and put back the reader unit 2 2 5 Fitting the Toner bottle 0006 2713 1 Open the toner supply cover F 2 6 2 Rock the new toner bottle five or six times to distribute the toner evenly F 2 7 3 Holding the toner bottle lever insert the toner bottle slowly into the machine...

Page 92: ...gle F 2 9 5 Holding the toner bottle lever turn it counterclockwise so that mark on the toner bottle aligns with the mark on the machine 1 Close the toner cartridge lever 2 If you can s turn the toner bottle please push it into slot unit stop and turn again F 2 10 F 2 11 6 Close the toner supply cover F 2 12 2 2 6 Putting Paper in the Cassette 0006 2717 1 Lift the paper cassette slightly and pull ...

Page 93: ... feed tray F 2 15 2 Slid out the auxiliary tray F 2 16 3 Place the paper with the side to be copied onto facing up F 2 17 4 Adjust the slide guide to suit the width of the paper F 2 18 2 2 8 Connecting the Interface Cable 0006 2721 1 Connect the cable to the USB port if a USB cable is to be used or to the parallel port if a parallel interface cable is to be used Be sure also to connect the cable t...

Page 94: ... F 2 19 2 2 9 Connect the power cord 0006 2723 1 Connect the power cord F 2 20 2 2 10 Fitting the Delivery Tray 0006 2733 1 Mount the delivery tray F 2 21 2 2 11 Setting the Printer Functions 0006 2744 1 Install printer drivers and perform test printing from the PC to check the images Be sure that the PC environment meets the requirements of the machine before installing the printer drivers For de...

Page 95: ...nter the current date and time Press the Left Right Arrow key to move the cursor to the character to enter and enter a number using the keypad 6 Press the OK key so that the date time will be stored 2 3 3 Setting the Dial Type 0006 2776 1 Press the Additional Functions key 2 Press the Left Right Arrow key to select 3 FAX SETTING 3 Press the OK key 4 Check to see that 1 USER SETTING is indicated an...

Page 96: ...Chapter 2 2 8 2 Try sending and receiving an original and check the operation and the images ...

Page 97: ...ng the Copy Images 0006 2743 1 Execute the following in user mode to stir toner 6 ADJUST CLEAN 4 MIX TONER 2 Place an original on the copyboard glass or in the ADF and select the cassette or the manual feed tray as the source of paper then check the copied images ...

Page 98: ...Disconnect the interface cable and modular cable 5 Remove the delivery tray 6 Slide the reader unit to the left and open the cartridge cover 7 Take out the shipping screw that have been stored away inside the machine F 2 23 8 Take out the cartridge from inside of the machine and put it in a protective bag or the like to avoid direct rays of the sun 9 Close the cartridge cover and put back the read...

Page 99: ...Chapter 2 2 11 Take full care to avoid severe vibration during the relocation ...

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Page 101: ...Chapter 3 Basic Operation ...

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Page 103: ...og Processor PCB 3 5 3 1 8 Sensor PCB 3 5 3 1 9 Laser Driver BD PCB 3 5 3 1 10 Main Motor Scanner Motor Driver 3 5 3 1 11 Printer Controller PCB 3 5 3 1 12 NCU PCB if equipped with fax functions 3 6 3 1 13 Modular Jack PCB if equipped with fax functions 3 6 3 1 14 Sensor Relay PCB 3 6 3 1 15 Controlling the Main Motor 3 7 3 1 16 Reproduction Processes 3 7 3 2 Basic Sequence 3 11 3 2 1 Basic Sequen...

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Page 105: ...r PCB Image processor PCB Control System Modular Jack PCB 1 NCU PCB 1 Printer Controller PCB System Used for Communication with External Devices Fixing System Analog processor PCB Laser driver BD PCB Laser scanner Drum Charg ing Development Trans fer Sepa ration Feeding Cassette Drum cleaning Manual feed tray Contact sensor Image Reading Processing System Image Formation System Pickup Feeding Syst...

Page 106: ...el control block Image processing control block Sensor detection Memory function ESS control Communication control block Speaker control 2 J403 J4030 J4020 J402 J401 J1 J2 J6 J103 104 J204 201 J315 J81 2 J320 2 J321 3 J301 302 J303 304 J404 Analog processor PCB Contact sensor Sensor PCB Reader motor ADF 1 Laser scanner motor driver Scanner motor Fan Manual feed pickup solenoid Manual feed tray pap...

Page 107: ... that it remains intact for about 2 hr after the machine is deprived of power The 128 KB SRAM is used to store user data and service data and is backed up by a lithium battery BAT1 so that the data may be retained for about 5 yr after the machine is deprived of power Speaker Control if equipped with fax functions It turns on off or control the volume of the error sound key sound and line monitor s...

Page 108: ...trol Block The laser control block controls the drive of the laser diode of the laser scanner unit according to the image signals VD0 VD0 from the image processor PCB Also it controls the intensity of the laser diode auto power control for each line of print data Horizontal Sync Signal Control When the laser beam reaches the horizontal print start position the laser beam detection signal BDI from ...

Page 109: ... digital image data and sent to the ASIC of the image processor PCB 3 1 8 Sensor PCB 0006 2860 The signals from the ADF copyboard cover open close sensor and the contact sensor home position sensor are sent out to the image processor PCB via the analog processor PCB 3 1 9 Laser Driver BD PCB 0006 2861 The image signals VD0 VD0 from the image processor PCB is converted into data used for laser adju...

Page 110: ...cuit The dial pulse generation circuit generates dial pulses by turning on and off the relay inside it according to the control signals from the image processor PCB It then sends the dial signals to the telephone line by way of the modular jack PCB Off Hook Detection Circuit An off hook state is detected with reference to the direct current flowing into the circuit occurring when the telephone con...

Page 111: ...er delivery roller The machine uses the activation of the cassette pickup solenoid or the manual feed pickup solenoid as a trigger occurring when the main motor is ON to drive the following pickup rollers for a specific period of time cassette pickup roller manual feed pickup roller F 3 3 3 1 16 Reproduction Processes 0007 3729 The machine uses an indirect electrostatic method and is constructed a...

Page 112: ...ixing pressure roller the image is fused by the work of heat and pressure The machine s image formation processes are as follow Step 1 Primary charging AC and negative DC Step 2 Laser exposure Step 3 Development AC and negative DC Step 4 Transfer positive DC Step 5 Separation Step 6 Fixing Step 7 Drum cleaning Copyboard glass Contact sensor Image processing block Laser scanner assembly Primary cha...

Page 113: ...and for paper remaining inside the machine The machine also shifts the WAIT state when the power ON and in addition the toner bottle fitted the reader unit and the toner supply cover are put back or after returning from ESS mode flow of paper rotation of drum Static image formation block Cartridge 1 Primary charging 2 Laser exposure 3 Development 4 Transfer 5 Separation 6 Fixing 7 Drum cleaning Re...

Page 114: ...emperature control scanner rotation speed adjustment and ATVC control are executed PRINT print From when the paper leading edge sensor detects the leading edge of paper to 0 5 sec after it detects the trailing edge of paper The DC controller PCB generates the BD0 signal and the image processor PCB sends VD0 signal and VD0 signal thereby forming a latent image on the photosensitive drum and turning...

Page 115: ...as Transfer Cleaning Bias ON The developing AC DC bias goes ON The primary charging DC bias and developing AC DC bias go OFF The main motor and primary charging AC bias go OFF The transfer cleaning bias goes OFF Auto delivery occurs if the paper leading edge sensor detects paper A jam is identified if the paper leading edge se or the delivery sensor detects paper Checks the machine inside for resi...

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Page 117: ...Chapter 4 Original Exposure System ...

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Page 119: ...Control Panel 4 4 4 2 1 7 Removing the Reader Unit 4 4 4 2 2 Copyboard glass 4 5 4 2 2 1 Removing the Copyboard Glass 4 5 4 2 3 Sensor PCB 4 5 4 2 3 1 Removing the Rear Cover 4 5 4 2 3 2 Removing the Right Cover 4 6 4 2 3 3 Removing the ADF 4 6 4 2 3 4 Removing the Copyboard Glass 4 7 4 2 3 5 Removing the Sensor PCB 4 7 4 2 4 Scanner Motor 4 7 4 2 4 1 Removing the Copyboard Glass 4 7 4 2 4 2 Remov...

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Page 121: ... sensor into digital image data The image reading mechanism is controlled based on the drive signals from the image processor PCB thereby moving the contact sensor to read the original placed on the copyboard glass When the ADF is used the contact sensor is moved to stream reading position and the originals are read when they are moved by the ADF F 4 1 Analog processor PCB Contact sensor Drive bel...

Page 122: ...e cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 4 3 4 2 1 3 Removing the ADF 0006 3855 1 Remove the screw 1 and detach the ADF harness cover 2 F 4 4 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 4 5 5 Using a flat blade screwdriver or the like remove the 2 cov...

Page 123: ...e Printer Controller PCB 0006 3236 1 Disconnect the connector 1 2 Remove the 5 screws 2 and detach the printer controller PCB 3 F 4 8 4 2 1 5 Removing the Image Processor PCB 0006 3237 1 Remove the retainer for the flexible cable used to connect the analog processor PCB and the image processor PCB 2 Remove the core and disconnect all connectors from the image processor PCB 1 3 Remove the 6 screws ...

Page 124: ...he cartridge cover 4 Disconnect the connector 2 and detach the control panel 1 To prevent damage to the flexible cable be sure to lift the control panel slightly as shown when disconnecting the connector 2 F 4 12 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 4 13 4 2 1 7 Removing th...

Page 125: ...board glass 4 2 2 1 Removing the Copyboard Glass 0006 2823 1 Open the ADF copyboard cover 2 Remove the 2 screws 1 and detach the copyboard glass retainer 2 3 Remove the copyboard glass 3 F 4 17 4 2 3 Sensor PCB 4 2 3 1 Removing the Rear Cover 0006 3849 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 4 18 2 1 2 1 1 1 3 2 3 4 3 2 1 3 ...

Page 126: ...F harness cover 2 F 4 20 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 4 21 5 Using a flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 F 4 22 6 Return the reader unit to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove...

Page 127: ...ving the Sensor PCB 0006 3062 1 Move the contact sensor to the center 2 Remove the 2 screws 1 and detach the left upper cover 2 F 4 25 3 Remove the sensor flag 1 and the spring 2 4 Disconnect the connector 3 5 Remove the 2 screws 4 and detach the sensor PCB 5 F 4 26 4 2 4 Scanner Motor 4 2 4 1 Removing the Copyboard Glass 0006 3231 1 Open the ADF copyboard cover 2 Remove the 2 screws 1 and detach ...

Page 128: ...nd detach the 2 grounding plates 2 5 Disconnect the connector 3 6 While paying attention to the rib 4 lift the rear motor drive unit 5 toward the right to detach F 4 30 4 2 5 Contact sensor 4 2 5 1 Removing the Copyboard Glass 0006 3221 1 Open the ADF copyboard cover 2 Remove the 2 screws 1 and detach the copyboard glass retainer 2 3 Remove the copyboard glass 3 F 4 31 4 2 5 2 Removing the Contact...

Page 129: ...Chapter 4 4 9 F 4 32 2 Shift up the contact sensor 1 and disconnect the connector 2 3 Remove the contact sensor 1 F 4 33 1 1 1 2 ...

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Page 131: ...Chapter 5 Laser Exposure ...

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Page 133: ...Laser Scanner Unit 5 2 5 2 1 1 Removing the Right Cover 5 2 5 2 1 2 Removing the Toner Supply Cover 5 2 5 2 1 3 Removing the Control Panel 5 2 5 2 1 4 Removing the Front Cover 5 3 5 2 1 5 Removing the Cartridge Cover 5 3 5 2 1 6 Removing the Upper Cover 5 3 5 2 1 7 Removing the Laser Scanner Unit 5 4 ...

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Page 135: ...h the imaging lens and is bent by the reflecting mirror to reach the photosensitive drum At this time the laser beam also is directed to the BD circuit of the laser driver BD PCB As the 4 face polygon mirror rotates at a constant speed the laser beam scans the surface of the photosensitive drum at a constant speed thereby removing charges and forming static images F 5 1 Reflecting mirror Laser dri...

Page 136: ...over 0006 3185 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 5 3 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 5 4 5 2 1 3 Removing the Control Panel 0006 3186 1 Slide the reader unit and open the cartridge cov...

Page 137: ...or 1 then turn back over 2 the control panel to facilitate the work F 5 7 5 2 1 4 Removing the Front Cover 0006 3187 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 5 8 5 2 1 5 Removing the Cartridge Cover 0006 3188 1 Free the hook 1 2 Remove the 2 ribs 2 and detach the cartridge cover 3 F 5 9 5 2 1 6 Removing the Upper Cover 0006 3190 1 Detach the pa...

Page 138: ...upper cover 3 F 5 12 For installation fasten the core to the upper position with the part 1 and fix the cable with the part 2 F 5 13 5 2 1 7 Removing the Laser Scanner Unit 0006 3191 The laser scanner unit can not be adjusted in the field Do not disassemble it 1 Disconnect the connector 1 F 5 14 2 Disconnect the 2 connectors 1 3 Remove the 2 screws 2 and detach the plate 3 1 2 3 4 1 1 1 2 1 1 3 1 ...

Page 139: ...Chapter 5 5 5 F 5 15 4 Remove the 4 screws 1 and detach the laser scanner unit 2 F 5 16 3 1 2 2 1 2 1 1 ...

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Page 141: ...Chapter 6 Image Formation ...

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Page 143: ...2 2 Removing the Developing Blade 6 5 6 2 2 3 Notes on replacing the Developing Developing Blade 6 5 6 2 3 Transfer Charging Roller 6 5 6 2 3 1 Removing the Transfer Charging Roller 6 5 6 2 4 Toner Bottle Sensor 6 6 6 2 4 1 Removing the Right Cover 6 6 6 2 4 2 Removing the Toner Supply Cover 6 6 6 2 4 3 Removing the Control Panel 6 6 6 2 4 4 Removing the Front Cover 6 7 6 2 4 5 Removing the Toner ...

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Page 145: ... entity photosensitive drum primary charging roller developing cylinder cleaning blade and toner housing The DC controller PCB has a built in high voltage output assembly and generates high voltage for charging at such times as necessary F 6 1 High voltage output block DC controller PCB Cartridge Primary charging roller Cleaning blade Static eliminator Transfer charging roller Developing cylinder ...

Page 146: ...ng care should be taken when attaching or detaching the drum unit 1 Be sure to use the drum shutter stopper as attaching or detaching work 2 Use the packaging box of the new drum unit if available 3 After detaching the drum unit be sure to keep it in a protective bag to prevent damage to the drum surface 3 Detach the drum shutter stopper 4 Detach the drum shutter cover stay 1 and remove the drum s...

Page 147: ... facing to the developing cylinder F 6 7 MEMO When you replace the developing cylinder 3 do not need to replace the developing blade 2 at the same time 6 2 2 Developing Blade 6 2 2 1 Removing the Developing Cylinder 0006 3345 1 To avoid toner scatter spread something like newspapers on the floor before work 2 Do not touch on the surfaces of the drum and the developing cylinder 1 Remove the cartrid...

Page 148: ...to keep it in a protective bag to prevent damage to the drum surface 3 Detach the drum shutter stopper 4 Detach the drum shutter cover stay 1 and remove the drum shutter cover 2 F 6 8 5 Remove the toner bottle from the machine 6 Remove the 6 screws 1 and remove the cover 2 F 6 9 7 Remove the 2 screws 1 8 Detach the hook 2 and remove the cover 3 F 6 10 9 Remove the 3 screws 1 and remove the covers ...

Page 149: ... of the developing blade 1 facing to the developing cylinder 2 When you replace the developing blade 2 replace the developing cylinder 3 as well to avoid image blanking F 6 14 MEMO When you replace the developing cylinder 3 do not need to replace the developing blade 2 at the same time 6 2 3 Transfer Charging Roller 6 2 3 1 Removing the Transfer Charging Roller 0006 3295 1 Slide the reader unit an...

Page 150: ...884 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 6 17 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 6 18 6 2 4 3 Removing the Control Panel 0006 3164 1 Slide the reader unit and open the cartridge cover 2 Remo...

Page 151: ... below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 6 21 6 2 4 4 Removing the Front Cover 0006 2885 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 6 22 6 2 4 5 Removing the Toner Bottle Sensor 0006 2886 1 Remove the screw 1 and detach the toner supply cover open closed detecting switch 2 from the...

Page 152: ...ner Full Sensor 6 2 5 1 Removing the Waste Toner Full Sensor 0006 2888 1 Open the cartridge cover 2 Remove the screw 1 3 Disconnect the connector 2 and detach the waste toner full sensor 3 For removal place a sheet of paper to avoid contact with the transfer charging roller F 6 24 3 5 1 2 4 7 6 2 3 2 1 ...

Page 153: ...Chapter 7 Pickup Feeding System ...

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Page 155: ...Size of Paper 7 6 7 4 Manual Feed Pickup Unit 7 7 7 4 1 Outline 7 7 7 4 2 Retry Pickup 7 7 7 4 3 Detecting the Size of Paper 7 8 7 5 Delivery 7 9 7 5 1 Outline 7 9 7 5 2 Auto Delivery Control 7 9 7 5 3 Reducing the Copying Speed 7 10 7 6 Parts Replacement Procedure 7 11 7 6 1 Pickup Roller 7 11 7 6 1 1 Removing the Cassette Pickup Roller 7 11 7 6 2 Separation Pad 7 12 7 6 2 1 Removing the Right Co...

Page 156: ...nit 7 20 7 6 7 12 Removing the Manual Feed Pickup Solenoid 7 21 7 6 7 13 Removing the Manual Feed Tray Paper Sensor 7 21 7 6 8 Manual Feed Pickup Solenoid 7 21 7 6 8 1 Removing the Right Cover 7 21 7 6 8 2 Removing the Toner Supply Cover 7 22 7 6 8 3 Removing the Control Panel 7 22 7 6 8 4 Removing the Front Cover 7 23 7 6 8 5 Removing the Cartridge Cover 7 23 7 6 8 6 Removing the Upper Cover 7 23...

Page 157: ...s of the paper leading edge sensor PS102 it then is moved through the transfer separation feeding and fixing assemblies to reach the delivery tray The machine is equipped with 5 sensors to monitor the movement of paper the names and the functions of these sensors are as follows T 7 1 Notatio n Name Function PS3 Delivery sensor Detects the state of paper in the delivery assembly PS4 Manual feed tra...

Page 158: ...Chapter 7 7 2 F 7 1 PS4 PS102 PS103 PS3 PS101 ...

Page 159: ...Leading Edge Delay Jam 0006 2963 After the paper leading edge sensor PS102 has detected the leading edge of paper the delivery sensor PS3 does not detect the trailing edge of paper within a specific period of time 7 2 2 3 Delivery Sensor Trailing Edge Delay Jam 0006 2966 After the delivery sensor PS3 has detected the leading edge of paper the delivery sensor PS3 does not detect the trailing edge o...

Page 160: ...etection is identified as being LTR or larger under either of these conditions the delivery sensor PS3 detects paper within 1 7 sec after the fixing heater starts The size of the paper last subjected to length detection is identified as being LTR or larger and the delivery sensor PS3 detects paper within 1 7 sec after the main motor starts While auto delivery is under way the machine identifies th...

Page 161: ...F 7 3 7 3 2 Retry Pickup 0006 2889 If the paper leading edge sensor PS102 does not detect paper within a specific period of time after the cassette pickup roller has started to rotate the machine will start to rotate the cassette pickup roller once again to execute a retry pickup operation If the paper leading edge sensor PS102 still does not detect paper within a specific period of time after the...

Page 162: ... a subsequent sheet of paper before the trailing edge of paper leaves the cassette otherwise occurring if the pickup was let to occur at the same time using other sizes when picking up LGL paper Non LGL detection is performed using the paper leading edge sensor PS102 based on the length of paper In fax mode if paper of a size different from the size selected from the control panel is placed the DC...

Page 163: ...work of the manual feed pickup roller and the separation pad and is moved as far as the registration shutter F 7 4 7 4 2 Retry Pickup 0006 2894 If the paper leading edge sensor PS102 does not detect paper within a specific period of time after the manual feed pickup roller starts to rotate the machine will rotate the manual feed pickup roller once again to execute a retry pickup operation If the p...

Page 164: ... the Size of Paper 0006 2896 The size of paper in the manual feed tray is detected using the paper leading edge sensor PS102 with reference to the length of paper In fax mode if paper of a size different from the size selected from the control panel is placed the DC controller will identify a paper size mismatch at the end of printing and indicate a message on the LCD ...

Page 165: ... will match the leading edge of the image on the photosensitive drum Thereafter the paper is moved past the photosensitive drum and then is moved over the transfer charging roller fixing pressure roller and delivery roller F 7 5 7 5 2 Auto Delivery Control 0006 2913 The machine drives the main motor M1 for a specific period of time to feed delivery roller when the power is turned on when the reade...

Page 166: ...ith reference to the readings of the sub thermistor 1 Normally the machine reduces the speed to 4 ppm when the reading of the sub thermistor reaches 245 deg C 473 deg F or higher 2 The machine will further reduce the copying speed to 3 ppm if the reading of the sub thermistor reaches 255 deg C 491 deg F or higher after it has reduced it to 4 ppm 3 The machine will further reduce the copying speed ...

Page 167: ...f the machine has the ADF the ADF need not be removed 2 Remove the cassette 3 Place the machine so that its pickup side is at the bottom F 7 6 4 Remove the 8 screws 1 and detach the bottom plate 2 F 7 7 5 Remove the spring 1 and detach the cassette pickup roller unit 2 F 7 8 6 Free the hook 1 and detach the cassette pickup roller 2 F 7 9 1 2 1 2 1 2 1 ...

Page 168: ...s 2 and slide the manual feed tray upper 3 to detach F 7 11 7 6 2 3 Removing the Manual Feed Tray lower 0006 3343 1 Remove the 2 ribs 1 and slide the manual feed tray lower 2 to detach F 7 12 7 6 2 4 Removing the Separation Pad 0006 3337 1 Open the right door 2 Remove the screw 1 and detach the separation pad 2 F 7 13 7 6 3 Cassette Pickup Solenoid 7 6 3 1 Removing the Rear Cover 0006 3296 1 Remov...

Page 169: ...rocessor PCB 2 Remove the core and disconnect all connectors from the image processor PCB 1 3 Remove the 6 screws 2 and detach the image processor PCB 1 F 7 16 For installation fasten the core to the upper position with the part 1 and fix the cable with the part 2 F 7 17 7 6 3 4 Removing the Cassette Pickup Solenoid 0006 3302 1 Remove the copyboard cover If the machine has the ADF the ADF need not...

Page 170: ...F 7 20 6 Free the harness 1 from the harness guide 2 7 Remove the screw 3 and detach the cassette pickup solenoid 4 F 7 21 7 6 4 Manual Feed Upper 7 6 4 1 Removing the Right Cover 0006 3313 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 1 2 1 2 1 1 2 2 3 1 4 ...

Page 171: ... open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 7 24 7 6 5 2 Removing the Manual Feed Tray lower 0006 3316 1 Remove the 2 ribs 1 and slide the manual feed tray lower 2 to detach F 7 25 7 6 6 Manual Pickup Roller 7 6 6 1 Removing the Right Cover 0006 3321 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 R...

Page 172: ...28 7 6 7 Manual Feed Tray sensor 7 6 7 1 Removing the Right Cover 0006 3803 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 7 29 7 6 7 2 Removing the Toner Supply Cover 0006 3804 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 7 30 To mount fit ...

Page 173: ...ge cover 4 Disconnect the connector 2 and detach the control panel 1 To prevent damage to the flexible cable be sure to lift the control panel slightly as shown when disconnecting the connector 2 F 7 33 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 7 34 7 6 7 4 Removing the Front Co...

Page 174: ...er 0006 3810 1 Detach the part 1 holding the core and the part 2 holding the cable 2 Disconnect the 2 connectors 3 and remove the core 4 F 7 37 3 Disconnect the connector 1 connecting the leader slide detecting switch and the toner supply cover detecting switch F 7 38 4 Remove the 11 screws 1 and detach the plate 2 and the upper cover 3 F 7 39 2 2 3 1 3 1 2 1 2 3 4 1 1 1 2 1 1 3 ...

Page 175: ...er for the flexible cable used to connect the analog processor PCB and the image processor PCB 2 Remove the core and disconnect all connectors from the image processor PCB 1 3 Remove the 6 screws 2 and detach the image processor PCB 1 F 7 42 For installation fasten the core to the upper position with the part 1 and fix the cable with the part 2 F 7 43 7 6 7 9 Removing the NCU PCB if equipped with ...

Page 176: ...otor Unit 0006 3820 1 Pick the hook 1 with long nose pliers or the like and detach the registration roller gear 2 Take care not to break the claw when removing the gear F 7 46 2 Remove the 6 screws 1 and detach the plate 2 F 7 47 5 Remove the 5 screws 1 and detach the plate 2 F 7 48 4 Free the 3 hooks 1 5 Disconnect the 3 connectors 2 and detach the harness 3 2 1 2 3 1 2 1 2 1 2 1 1 1 1 2 ...

Page 177: ...kup solenoid 2 F 7 51 7 6 7 13 Removing the Manual Feed Tray Paper Sensor 0006 3823 1 Free the 2 hooks 1 and detach the manual feed tray paper sensor 2 F 7 52 7 6 8 Manual Feed Pickup Solenoid 7 6 8 1 Removing the Right Cover 0006 3425 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 1 1 2 1 3 2 1 2 1 1 1 2 1 2 1 ...

Page 178: ... in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 7 55 7 6 8 3 Removing the Control Panel 0006 3427 1 Slide the reader unit and open the cartridge cover 2 Remove the screw 1 and slide the control panel 2 to the left F 7 56 3 Close the cartridge cover 4 Disconnect the connector 2 and detach the control panel 1 To prevent damage to the fl...

Page 179: ...8 7 6 8 4 Removing the Front Cover 0006 3429 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 7 59 7 6 8 5 Removing the Cartridge Cover 0006 3432 1 Free the hook 1 2 Remove the 2 ribs 2 and detach the cartridge cover 3 F 7 60 7 6 8 6 Removing the Upper Cover 0006 3434 1 Detach the part 1 holding the core and the part 2 holding the cable 2 Disconnect th...

Page 180: ... cable with the part 2 F 7 64 7 6 8 7 Removing the Rear Cover 0006 3437 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 7 65 7 6 8 8 Removing the Image Processor PCB 0006 3444 1 Remove the retainer for the flexible cable used to connect the analog processor PCB and the image processor PCB 2 Remove the core and disconnect all connectors from t...

Page 181: ...ctors form the NCU PCB 2 Remove the 4 screws 2 and detach the NCU PCB 1 F 7 68 7 6 8 10 Removing the Modular Jack PCB 0006 3448 1 Disconnect the connector 1 2 Remove the screw 2 and detach the modular jack PCB 3 F 7 69 7 6 8 11 Removing the Main Motor Unit 0006 3452 1 Pick the hook 1 with long nose pliers or the like and detach the registration roller gear 2 Take care not to break the claw when re...

Page 182: ...2 F 7 72 4 Free the 3 hooks 1 5 Disconnect the 3 connectors 2 and detach the harness 3 F 7 73 6 Remove the 7 screws 1 and detach the main motor unit 2 F 7 74 7 6 8 12 Removing the Manual Feed Pickup Solenoid 0006 3456 1 Remove the screw 1 and detach the manual feed pickup solenoid 2 1 2 1 2 1 1 1 1 2 1 1 2 1 3 2 1 2 1 1 1 ...

Page 183: ...rews 2 and detach the printer controller PCB 3 F 7 77 7 6 9 3 Removing the Image Processor PCB 0006 3474 1 Remove the retainer for the flexible cable used to connect the analog processor PCB and the image processor PCB 2 Remove the core and disconnect all connectors from the image processor PCB 1 3 Remove the 6 screws 2 and detach the image processor PCB 1 F 7 78 For installation fasten the core t...

Page 184: ...to take care not to break the claw F 7 80 3 Slide the reader unit and open the cartridge cover 4 Remove the 6 screws 1 and detach the registration roller unit 2 F 7 81 7 6 10 Vertical Path Roller 7 6 10 1 Removing the Vertical Path Roller 0006 3463 1 Remove the cassette 2 Place the machine so that its pickup side is at the bottom F 7 82 3 Remove the 8 screws 1 and detach the bottom plate 2 1 2 1 2...

Page 185: ...in the direction of A and draw out the bushing rear 2 in the direction of B till the bushing goes out of the feeder frame 3 F 7 85 6 Place the machine in normal position F 7 86 7 Open the right door 8 Slide the vertical path roller 2 to the front to detach To avoid break of the feeder frame 1 remove the bushings before removing or mounting the vertical path roller 1 2 1 1 2 B A A 1 B 2 3 A ...

Page 186: ...Chapter 7 7 30 F 7 87 2 1 1 ...

Page 187: ...Chapter 8 Fixing System ...

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Page 189: ...sembly 8 7 8 4 2 Pressure Roller 8 8 8 4 2 1 Removing the Left Cover 8 8 8 4 2 2 Removing the Delivery Cover 8 8 8 4 2 3 Removing the Delivery Upper Cover 8 9 8 4 2 4 Removing the Delivery Rear Cover 8 9 8 4 2 5 Disconnect connector 8 9 8 4 2 6 Removing the Control Panel 8 9 8 4 2 7 Removing the Copyboard Glass 8 10 8 4 2 8 Removing the Fixing Assembly 8 10 8 4 2 9 Removing the Fixing Film Unit 8 ...

Page 190: ...6 8 4 4 4 Removing the Delivery Rear Cover 8 16 8 4 4 5 Disconnect connector 8 16 8 4 4 6 Removing the Control Panel 8 16 8 4 4 7 Removing the Copyboard Glass 8 17 8 4 4 8 Removing the Fixing Assembly 8 17 8 4 4 9 Removing the Delivery Sensor 8 18 ...

Page 191: ...paper is then moved outside it after the toner is fused to the paper by the work of the fixing film and the fixing pressure roller The delivery sensor PS3 is used to detect paper coming out of the fixing assembly F 8 1 F 8 2 Fixing heater Fixing film Delivery roller Delivery sensor PS3 Fixing pressure roller Fixing inlet guide Fixing pressure roller Main thermistor TH1 Sub thermistor TH2 Thermal f...

Page 192: ... main thermistor signal FSRTH and the sub thermistor signal SUBTH from the thermistors for control of the fixing heater drive signal FSRD0 and the relay drive signal RLYD thus varying the supply of power to the heater and ultimately controlling the temperature of the fixing heater F 8 3 The CPU on the DC controller PCB executes the following 4 types of fixing temperature control Start Up Temperatu...

Page 193: ...er is used for printing The control temperature targets are switched in reference to the following 4 conditions paper type as indicated by a command during printing type of control cover paper or between sheets change in fixing temperature control OFF start up paper passage etc count of prints in continuous mode 8 2 2 Controlling the Fixing File Bias Temperature 8 2 2 1 Controlling the Fixing Film...

Page 194: ...U will identify overheating 1 if the main thermistor detects 230 deg C 446 deg F for 1 sec or more continuously b Start Up Error 1 start up The CPU will identify start up error 1 if a level of temperature lower than 120 deg C 248 deg F is detected for 1 sec or more continuously 10 sec after the heater is supplied with power c Start Up Error 2 startup paper passage The CPU will identify start up er...

Page 195: ...ure 2 cool down The CPU will identify sub thermistor error low temperature 2 if all the following conditions exit when the heater is off after printing ends and the trailing edge of the paper moves past the delivery sensor the thermistor reading is lower than 75 deg C 167 deg F when the heater is off printing has not been cancelled in the middle no error has occurred during printing the thermistor...

Page 196: ...006 3481 1 Remove the 3 screws 1 and detach the delivery cover 2 F 8 6 8 4 1 3 Removing the Delivery Upper Cover 0006 3482 1 Slide the reader unit 2 Remove the screw 1 and detach the delivery upper cover 2 F 8 7 8 4 1 4 Removing the Delivery Rear Cover 0006 3483 1 Remove the delivery rear cover 1 F 8 8 8 4 1 5 Disconnect connector 0006 3596 1 Disconnect the 3 connectors 1 F 8 9 2 1 2 1 1 2 1 1 1 1...

Page 197: ...o lift the control panel slightly as shown when disconnecting the connector 2 F 8 11 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 8 12 8 4 1 7 Removing the Copyboard Glass 0006 3598 1 Open the ADF copyboard cover 2 Remove the 2 screws 1 and detach the copyboard glass retainer 2 3 R...

Page 198: ...rom above the reader unit using a long screwdriver i e make use of the opening above the screws to facilitate the work When mounting the fixing assembly be sure to engage the gear of the fixing assembly and the gear on the main motor side F 8 16 8 4 2 Pressure Roller 8 4 2 1 Removing the Left Cover 0006 3611 1 Remove the screw 1 and detach the left cover 2 F 8 17 8 4 2 2 Removing the Delivery Cove...

Page 199: ...19 8 4 2 4 Removing the Delivery Rear Cover 0006 3614 1 Remove the delivery rear cover 1 F 8 20 8 4 2 5 Disconnect connector 0006 3615 1 Disconnect the 3 connectors 1 F 8 21 8 4 2 6 Removing the Control Panel 0006 3617 1 Slide the reader unit and open the cartridge cover 2 Remove the screw 1 and slide the control panel 2 to the left F 8 22 2 1 1 2 1 1 1 1 1 2 ...

Page 200: ...hown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 8 24 8 4 2 7 Removing the Copyboard Glass 0006 3618 1 Open the ADF copyboard cover 2 Remove the 2 screws 1 and detach the copyboard glass retainer 2 3 Remove the copyboard glass 3 F 8 25 8 4 2 8 Removing the Fixing Assembly 0006 3619 1 Remove the cover 1 F 8 26 2 Slide the reader unit ...

Page 201: ...i e make use of the opening above the screws to facilitate the work When mounting the fixing assembly be sure to engage the gear of the fixing assembly and the gear on the main motor side F 8 28 8 4 2 9 Removing the Fixing Film Unit 0006 3620 1 Remove the fixing upper cover 1 2 Remove the 2 screws 2 3 Remove the 2 hooks 3 and detach the plate 4 F 8 29 4 Remove the 2 ribs 1 and detach the delivery ...

Page 202: ...ller 1 F 8 32 8 4 3 Fixing Film 8 4 3 1 Removing the Left Cover 0006 3600 1 Remove the screw 1 and detach the left cover 2 F 8 33 8 4 3 2 Removing the Delivery Cover 0006 3601 1 Remove the 3 screws 1 and detach the delivery cover 2 F 8 34 8 4 3 3 Removing the Delivery Upper Cover 0006 3602 1 Slide the reader unit 2 Remove the screw 1 and detach the delivery upper cover 2 2 1 1 3 2 1 2 1 2 1 2 1 ...

Page 203: ...dge cover 2 Remove the screw 1 and slide the control panel 2 to the left F 8 38 3 Close the cartridge cover 4 Disconnect the connector 2 and detach the control panel 1 To prevent damage to the flexible cable be sure to lift the control panel slightly as shown when disconnecting the connector 2 F 8 39 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 ...

Page 204: ...Assembly 0006 3607 1 Remove the cover 1 F 8 42 2 Slide the reader unit so that the hole in the reader unit and the hole in the top plate match F 8 43 3 Remove the 3 screws 1 and detach the fixing assembly 2 MEMO To remove the screw 1 used to secure the fixing assembly in place try removing the screws from above the reader unit using a long screwdriver i e make use of the opening above the screws t...

Page 205: ...ing upper cover 1 2 Remove the 2 screws 2 3 Remove the 2 hooks 3 and detach the plate 4 F 8 45 4 Remove the 2 ribs 1 and detach the delivery roll unit 2 F 8 46 5 Free the harness 1 from the harness guide 2 and detach the fixing film unit 3 F 8 47 8 4 4 Fixing Delivery Sensor 8 4 4 1 Removing the Left Cover 0006 3622 1 Remove the screw 1 and detach the left cover 2 F 8 48 1 2 1 2 4 3 3 1 2 1 1 3 2 ...

Page 206: ...e screw 1 and detach the delivery upper cover 2 F 8 50 8 4 4 4 Removing the Delivery Rear Cover 0006 3625 1 Remove the delivery rear cover 1 F 8 51 8 4 4 5 Disconnect connector 0006 3626 1 Disconnect the 3 connectors 1 F 8 52 8 4 4 6 Removing the Control Panel 0006 3627 1 Slide the reader unit and open the cartridge cover 2 Remove the screw 1 and slide the control panel 2 to the left F 8 53 2 1 1 ...

Page 207: ...hown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 8 55 8 4 4 7 Removing the Copyboard Glass 0006 3628 1 Open the ADF copyboard cover 2 Remove the 2 screws 1 and detach the copyboard glass retainer 2 3 Remove the copyboard glass 3 F 8 56 8 4 4 8 Removing the Fixing Assembly 0006 3629 1 Remove the cover 1 F 8 57 2 Slide the reader unit ...

Page 208: ... the reader unit using a long screwdriver i e make use of the opening above the screws to facilitate the work When mounting the fixing assembly be sure to engage the gear of the fixing assembly and the gear on the main motor side F 8 59 8 4 4 9 Removing the Delivery Sensor 0006 3630 1 Disconnect the connector 1 2 Free the 2 hooks 2 and detach the delivery sensor 3 F 8 60 1 2 1 1 3 2 ...

Page 209: ...Chapter 9 External and Controls ...

Page 210: ......

Page 211: ...Glass 9 10 9 3 2 2 Removing the Analog Processor PCB 9 11 9 3 3 Removing the DC Controller PCB 9 12 9 3 3 1 Removing the Rear Cover 9 12 9 3 3 2 Removing the Right Cover 9 12 9 3 3 3 Removing the Toner Supply Cover 9 12 9 3 3 4 Removing the Control Panel 9 13 9 3 3 5 Removing the Front Cover 9 13 9 3 3 6 Removing the Delivery Cover 9 13 9 3 3 7 Removing the DC Controller PCB 9 14 9 3 4 Image Proce...

Page 212: ...t Cover 9 27 9 3 11 2 Removing the Toner Supply Cover 9 27 9 3 11 3 Removing the Control Panel 9 27 9 3 11 4 Removing the Front Cover 9 28 9 3 11 5 Removing the Cartridge Cover 9 28 9 3 11 6 Removing the Upper Cover 9 29 9 3 11 7 Removing the Reader Unit Slide Detecting Switch 9 30 9 3 12 Toner Supply Cover Switch 9 30 9 3 12 1 Removing the Right Cover 9 30 9 3 12 2 Removing the Toner Supply Cover...

Page 213: ...per Cover 9 38 9 3 14 7 Removing the Rear Cover 9 39 9 3 14 8 Removing the Image Processor PCB 9 39 9 3 14 9 Removing the NCU PCB if equipped with fax functions 9 40 9 3 14 10 Removing the Modular Jack PCB 9 40 9 3 14 11 Removing the Main Motor Unit 9 40 9 3 15 Right Door 9 41 9 3 15 1 Removing the Right Cover 9 41 9 3 15 2 Removing the Manual Feed Tray lower 9 41 9 3 15 3 Removing the Right Door ...

Page 214: ...motor is in operation full speed rotation for 30 sec and half speed rotation for 60 sec after the main motor stops full speed rotation for 30 sec and half speed rotation for 60 sec during WAIT The CPU on the DC controller PCB generates the fan drive signal FANON based on the state of the fan stop signal FANSTOP 0 reset 1 rotate and the full speed half speed switch signal FANHALF 0 half speed 1 ful...

Page 215: ...ower supply PCB The AC power arriving at the power supply PCB is converted into the following for supply to loads 3 3 VDC 3 3 VSDC 5 VDC 5 VSDC 12 VDC 24 VDC See the following for an outline of the DC power supply T 9 1 1 Also supplied during ESS mode Output voltage Output voltage value 3 3V 3 4V 3 3 3VS 1 3 4V 3 5 1V 5 1V 4 5 1VS 1 5 1V 4 12V 12V 5 24V 24V 5 ...

Page 216: ...DF sensors Reader unit slide detecting switch Reader motor Sensors P1 NF Power supply PCB F2 F1 Low voltage power supply circuit 3 3 V circuit 5 V circuit 12 V circuit 24 V circuit 24V 12V 5VS 5V 3 3VS 3 3V F101 3 3V 8V 3 3V 5V 24V 24V 24V 3 3V 5VS Modular jack PCB 2 Contact sensor Sensor PCB 5V 8V 24V 3 3V 3 3VS 12V 5V 24V 5V 1 Only if equipped with ADF functions 2 Only if equipped with fax funct...

Page 217: ...e power is turned off The batteries must be replaced correctly to avoid explosion Do not replace any battery with one not indicated for the machine i e use one of the same type or equivalent Be sure to dispose of used batteries according to local laws and regulations 9 2 3 2 Lithium Battery BAT1 0006 3007 The data backed up in the SRAM by the lithium battery BAT1 contains user data for fax functio...

Page 218: ...ata stored in SDRAM will be lost To prevent loss of image data for service work or relocation be sure to print out the image data stored in SDRAM before starting the work MEMO Memory Clear List If the memory clear list is automatically printed when the machine is turned on the image data indicated on the list is the data that was lost without back up After the list is printed the image data storag...

Page 219: ...ttings of reception transmission mode 2 telephone number register one touch dial etc Item Description 1 SSSW error control echo remedy etc 2 MENU NL equalizer transmission level etc 3 NUMERIC Param FAX TEL switch parameter etc 4A SPECIAL not used normally 4B NCU not used normally 4C ISDN not used normally 5 TYPE not used normally 0002 0002 0002 0002 1 1 1 1 DELAYED TX DELAYED TX MEMORY RX MEMORY R...

Page 220: ...tion etc 8 PDL malfunction 9 COUNTER reading counter print counter etc 10 REPORT system dump list key history report output etc 11 DOWN LOAD malfunction 12 CLEAR various data initialization etc 13 ROM version No checksum etc 14 CS SET malfunction Item Description communication control record most recent 20 communications reception transmission system dump record past communications state error com...

Page 221: ... the Energy Saver key in the control panel is pressed or the machine remains in standby state for a specific period of time The standby period after which the ESS mode is started is set in user mode 3 to 30 min factory default 5 min Item List register mode user data list dial register mode 1 touch spd dial list 1 touch spd dail list detail coded speed dial list coded speed dial list detail group d...

Page 222: ... is ON In the case of the absence of toner or paper full of the waste toner and the machine shifts to ESS mode in the absence of paper The image memory contains image data 1 While the machine is in ESS mode it will shift out of the state in response to a press on the Energy Saver key in addition it will automatically shift out of the state under any of the following conditions Print data arrives f...

Page 223: ...o prevent damage to the flexible cable be sure to lift the control panel slightly as shown when disconnecting the connector 2 F 9 6 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 9 7 9 3 2 Analog Processor PCB 9 3 2 1 Removing the Copyboard Glass 0006 2895 1 Open the ADF copyboard co...

Page 224: ...he grounding plate 5 F 9 9 5 Slide the reader unit 6 Remove the screw 1 from under the reader unit 7 Remove the 2 screws 2 from under the reader unit and detach the cover 3 F 9 10 8 Remove the grounding plate 1 and detach the analog processor PCB unit 2 F 9 11 9 Disconnect the connector 1 and remove the 2 screws 2 F 9 12 10 Remove the cover 1 and detach the analog processor PCB 2 F 9 13 2 3 5 1 4 ...

Page 225: ...n the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 9 15 9 3 3 3 Removing the Toner Supply Cover 0006 3087 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 9 16 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attach...

Page 226: ... to lift the control panel slightly as shown when disconnecting the connector 2 F 9 19 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 9 20 9 3 3 5 Removing the Front Cover 0006 3088 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 9 21 9 ...

Page 227: ...er supply unit 3 Disconnect the connector 3 and free the harness 4 from the harness guide 5 F 9 23 4 Disconnect the 3 connectors 1 F 9 24 5 Disconnect the connector 1 For installation fix the flexible cable tightly using a double sided tape F 9 25 6 Remove the copyboard cover If the machine has the ADF the ADF need not be removed 7 Remove the cassette 8 Place the machine so that its pickup side is...

Page 228: ... harness 1 from the harness guide 2 12 Remove the 7 screws 3 13 Remove the power supply unit 4 by moving with your finger the hook of the guide used to route the flexible cable between the sensor relay PCB and the DC controller PCB F 9 29 14 Disconnect the 3 connectors 1 15 Remove the 4 screws 2 and detach the DC controller PCB 3 1 2 1 2 1 1 4 3 2 2 1 2 1 2 3 3 3 ...

Page 229: ...2 and detach the printer controller PCB 3 F 9 32 9 3 4 3 Removing the Image Processor PCB 0006 2892 1 Remove the retainer for the flexible cable used to connect the analog processor PCB and the image processor PCB 2 Remove the core and disconnect all connectors from the image processor PCB 1 3 Remove the 6 screws 2 and detach the image processor PCB 1 F 9 33 For installation fasten the core to the...

Page 230: ...isconnect the connector 1 2 Remove the 5 screws 2 and detach the printer controller PCB 3 F 9 36 9 3 6 NCU PCB 9 3 6 1 Removing the Rear Cover 0006 3153 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 9 37 9 3 6 2 Removing the NCU PCB if equipped with fax functions 0006 3154 1 Disconnect all connectors form the NCU PCB 2 Remove the 4 screws 2...

Page 231: ... 1 2 Remove the screw 2 and detach the modular jack PCB 3 F 9 40 9 3 8 Removing the Printer Power Supply PCB 9 3 8 1 Removing the Rear Cover 0006 3141 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 9 41 9 3 8 2 Removing the Right Cover 0006 3140 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 s...

Page 232: ... in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 9 44 9 3 8 4 Removing the Control Panel 0006 3158 1 Slide the reader unit and open the cartridge cover 2 Remove the screw 1 and slide the control panel 2 to the left F 9 45 3 Close the cartridge cover 4 Disconnect the connector 2 and detach the control panel 1 To prevent damage to the fl...

Page 233: ...ssette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 9 48 9 3 8 6 Removing the Delivery Cover 0006 3146 1 Remove the 3 screws 1 and detach the delivery cover 2 F 9 49 9 3 8 7 Removing the DC Controller PCB 0006 3198 1 Disconnect the 4 connectors 1 used to connect the image processor PCB and the power supply unit 2 Disconnect the connector 2 used to connect the NCU PCB an...

Page 234: ...double sided tape F 9 52 6 Remove the copyboard cover If the machine has the ADF the ADF need not be removed 7 Remove the cassette 8 Place the machine so that its pickup side is at the bottom F 9 53 9 Remove the 8 screws 1 and detach the bottom plate 2 F 9 54 10 Remove the 2 screws 1 and detach the cassette rear cover 2 1 2 4 4 5 3 1 1 1 1 1 2 1 ...

Page 235: ...y PCB and the DC controller PCB F 9 56 14 Disconnect the 3 connectors 1 15 Remove the 4 screws 2 and detach the DC controller PCB 3 F 9 57 9 3 8 8 Removing the Power Supply PCB 0006 3201 1 Remove the 5 screws 1 and detach the power supply PCB 2 F 9 58 When mounting the power supply unit be sure not to leave out the sensor flag 1 of the LGL paper sensor from the rear of the sensor plate 2 2 1 1 4 3...

Page 236: ...etach the right cover 2 F 9 60 9 3 9 2 Removing the Toner Supply Cover 0006 3213 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 9 61 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 9 62 1 2 2 1 1 2 2 3 1 1 ...

Page 237: ...o lift the control panel slightly as shown when disconnecting the connector 2 F 9 64 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 9 65 9 3 9 4 Removing the Front Cover 0006 3217 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 9 66 9 3 ...

Page 238: ...2878 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 9 69 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 9 70 9 3 10 3 Removing the Control Panel 0006 3159 1 Slide the reader unit and open the cartridge cover 2 Re...

Page 239: ...unt the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 9 73 9 3 10 4 Removing the Front Cover 0006 2881 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 9 74 9 3 10 5 Removing the Humidity Sensor 0006 2882 1 Disconnect the connector 1 and remove the screw ...

Page 240: ...er 0006 2842 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 9 77 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 9 78 9 3 11 3 Removing the Control Panel 0006 3160 1 Slide the reader unit and open the cartridge co...

Page 241: ...O To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 9 81 9 3 11 4 Removing the Front Cover 0006 2843 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 9 82 9 3 11 5 Removing the Cartridge Cover 0006 2845 1 Free the hook 1 2 Remove the 2 ribs 2 and...

Page 242: ...d remove the core 4 F 9 84 3 Disconnect the connector 1 connecting the leader slide detecting switch and the toner supply cover detecting switch F 9 85 4 Remove the 11 screws 1 and detach the plate 2 and the upper cover 3 F 9 86 For installation fasten the core to the upper position with the part 1 and fix the cable with the part 2 F 9 87 3 1 2 1 2 3 4 1 1 1 2 1 1 3 1 2 ...

Page 243: ...n the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 9 89 9 3 12 2 Removing the Toner Supply Cover 0006 2852 1 Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 9 90 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attac...

Page 244: ...s shown when disconnecting the connector 2 F 9 93 MEMO To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 9 94 9 3 12 4 Removing the Front Cover 0006 2853 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 9 95 9 3 12 5 Removing the Toner Supply Cov...

Page 245: ...Open the toner supply cover 1 2 Remove the 2 screws 2 and detach the cover 3 3 Remove the toner supply cover 1 F 9 98 To mount fit a screw or the like with the gear 1 lifted in place the direction of the arrow as shown to stop then attach the toner supply cover and remove the screw F 9 99 9 3 13 3 Removing the Control Panel 0006 3162 1 Slide the reader unit and open the cartridge cover 2 Remove th...

Page 246: ...O To mount the control panel turn it over as shown in below figure and connect the connector 1 then turn back over 2 the control panel to facilitate the work F 9 102 9 3 13 4 Removing the Front Cover 0006 2830 1 Remove the cassette 2 Remove the screw 1 3 Free the 5 hooks 2 and detach the front cover 3 F 9 103 9 3 13 5 Removing the Cartridge Cover 0006 2846 1 Free the hook 1 2 Remove the 2 ribs 2 a...

Page 247: ...remove the core 4 F 9 105 3 Disconnect the connector 1 connecting the leader slide detecting switch and the toner supply cover detecting switch F 9 106 4 Remove the 11 screws 1 and detach the plate 2 and the upper cover 3 F 9 107 For installation fasten the core to the upper position with the part 1 and fix the cable with the part 2 F 9 108 3 1 2 1 2 3 4 1 1 1 2 1 1 3 1 2 ...

Page 248: ... and detach the printer controller PCB 3 F 9 110 9 3 13 9 Removing the NCU PCB if equipped with fax functions 0006 3168 1 Disconnect all connectors form the NCU PCB 2 Remove the 4 screws 2 and detach the NCU PCB 1 F 9 111 9 3 13 10 Removing the Modular Jack PCB 0006 3174 1 Disconnect the connector 1 2 Remove the screw 2 and detach the modular jack PCB 3 F 9 112 9 3 13 11 Remove the Fan 0006 2832 1...

Page 249: ...hen mounting the fan pay attention to the direction of its current F 9 116 9 3 14 Motor of Main Drive Assembly 9 3 14 1 Removing the Right Cover 0006 3068 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 9 117 9 3 14 2 Removing the Toner Supply Cover 0006 3071 1 Open the toner supply cover 1 1 2 1 1 1 1 2 3 1 2 ...

Page 250: ...1 Slide the reader unit and open the cartridge cover 2 Remove the screw 1 and slide the control panel 2 to the left F 9 120 3 Close the cartridge cover 4 Disconnect the connector 2 and detach the control panel 1 To prevent damage to the flexible cable be sure to lift the control panel slightly as shown when disconnecting the connector 2 F 9 121 MEMO To mount the control panel turn it over as shown...

Page 251: ...006 3073 1 Free the hook 1 2 Remove the 2 ribs 2 and detach the cartridge cover 3 F 9 124 9 3 14 6 Removing the Upper Cover 0006 3074 1 Detach the part 1 holding the core and the part 2 holding the cable 2 Disconnect the 2 connectors 3 and remove the core 4 F 9 125 3 Disconnect the connector 1 connecting the leader slide detecting switch and the toner supply cover detecting switch 2 1 2 2 3 1 3 1 ...

Page 252: ... the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 9 129 9 3 14 8 Removing the Image Processor PCB 0006 3077 1 Remove the retainer for the flexible cable used to connect the analog processor PCB and the image processor PCB 2 Remove the core and disconnect all connectors from the image processor PCB 1 3 Remove the 6 screws 2 and detach the image processor PCB 1 F 9 130 For ins...

Page 253: ...CU PCB 1 F 9 132 9 3 14 10 Removing the Modular Jack PCB 0006 3175 1 Disconnect the connector 1 2 Remove the screw 2 and detach the modular jack PCB 3 F 9 133 9 3 14 11 Removing the Main Motor Unit 0006 3079 1 Pick the hook 1 with long nose pliers or the like and detach the registration roller gear 2 Take care not to break the claw when removing the gear F 9 134 2 Remove the 6 screws 1 and detach ...

Page 254: ...the main motor unit 2 F 9 138 9 3 15 Right Door 9 3 15 1 Removing the Right Cover 0006 3324 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 9 139 9 3 15 2 Removing the Manual Feed Tray lower 0006 3325 1 Remove the 2 ribs 1 and slide the manual feed tray lower 2 to detach 1 2 1 1 1 1 2 1 1 2 1 3 2 1 2 1 1 1 2 1 ...

Page 255: ...Chapter 9 9 42 F 9 140 9 3 15 3 Removing the Right Door 0006 2442 1 Remove the screw 1 and detach the right door 2 F 9 141 2 1 1 1 2 ...

Page 256: ...Chapter 10 Original Feeding System ...

Page 257: ......

Page 258: ...ight Cover 10 9 10 4 3 3 Removing the ADF 10 9 10 4 3 4 Removing the ADF Drive Unit 10 11 10 4 3 5 Removing the White Roller 10 11 10 4 3 6 Removing the ADF Motor Unit 10 11 10 4 4 Feeding Outside Guide 10 12 10 4 4 1 Removing the Rear Cover 10 12 10 4 4 2 Removing the Right Cover 10 12 10 4 4 3 Removing the ADF 10 12 10 4 4 4 Removing the ADF Drive Unit 10 13 10 4 4 5 Removing the Feeding Outside...

Page 259: ...stration Roller 10 27 10 4 10 White Roller 10 28 10 4 10 1 Removing the Rear Cover 10 28 10 4 10 2 Removing the Right Cover 10 28 10 4 10 3 Removing the ADF 10 28 10 4 10 4 Removing the ADF Drive Unit 10 29 10 4 10 5 Removing the White Roller 10 29 10 4 11 Feed Roller 10 30 10 4 11 1 Removing the Rear Cover 10 30 10 4 11 2 Removing the Right Cover 10 30 10 4 11 3 Removing the ADF 10 30 10 4 11 4 R...

Page 260: ...ing the White Roller 10 43 10 4 15 6 Removing the ADF Motor Unit 10 44 10 4 15 7 Removing the Original Sensor 10 44 10 4 15 8 Removing the Registration Sensor 10 44 10 4 16 Original Delivery Sensor 10 44 10 4 16 1 Removing the Rear Cover 10 44 10 4 16 2 Removing the Right Cover 10 45 10 4 16 3 Removing the ADF 10 45 10 4 16 4 Removing the ADF Drive Unit 10 46 10 4 16 5 Removing the Original Delive...

Page 261: ... as far as stream reading position read by the contact sensor for collection of analog image data and sent to the delivery assembly The ADF has 3 sensors to monitor the state of the original The names and the functions of the sensors are as follows T 10 1 F 10 1 Symbol Sensor Function PS6 Original sensor Detects the presence absence of an original in the original placement assembly PS7 Registratio...

Page 262: ...tor starts to rotate clockwise to move up the original pickup roller and move down the original stopper The ADF motor rotates clockwise to rotate the ADF registration roller white roller original feed roller and original delivery roller to move and deliver the original F 10 2 10 2 2 Moving Down the Original Pickup Roller and Moving Up the Original Stopper 0006 3746 The original pickup roller is ke...

Page 263: ...Chapter 10 10 3 F 10 3 Original stopper Original stopper Original pickup roller feed direction Original separation roller Timing belt ...

Page 264: ...istration Sensor Stationary Jam After the registration sensor PS7 detects the leading edge of paper it detects the trailing edge of paper before a specific period of time c Original size error After the registration sensor PS7 detects a original leading edge of paper it detects the trailing edge of paper before a specific period of time d Original Delivery Sensor Delay Jam After the registration s...

Page 265: ...Chapter 10 10 5 F 10 4 PS7 for jam a b or c PS8 for jam d or e PS2 for jam f ...

Page 266: ...cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 6 10 4 1 3 Removing the ADF 0006 3835 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 7 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 10 8 5 Using a flat blade screwdriver or the like remove the 2 c...

Page 267: ... Drive Unit 10 4 2 1 Removing the Rear Cover 0006 3888 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 10 11 10 4 2 2 Removing the Right Cover 0006 3890 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 12 10 4 2 3 Removing the ADF 0006 3891 1 Remove the ...

Page 268: ...flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 F 10 15 6 Return the reader unit to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 16 Take care so that no part will become trapped by harness of the ADF 2 1 1 3 2 1 2 2 1 ...

Page 269: ...over 0006 3963 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 10 19 10 4 3 2 Removing the Right Cover 0006 3964 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 20 10 4 3 3 Removing the ADF 0006 3965 1 Remove the screw 1 and detach the ADF harness cover...

Page 270: ...flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 F 10 23 6 Return the reader unit to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 24 Take care so that no part will become trapped by harness of the ADF 2 1 1 3 2 1 2 2 1 ...

Page 271: ...he hook 2 F 10 27 2 Remove the spring 1 and the hook 2 and detach the white roller 3 F 10 28 10 4 3 6 Removing the ADF Motor Unit 0006 3897 1 Disconnect the 3 connectors 1 2 Remove the E ring 2 and the bushing 3 3 Remove the 3 screws 4 and detach the ADF motor unit 5 The ADF motor is positioned using a special tool and therefore cannot be adjusted in the field Do not remove the ADF motor from the ...

Page 272: ...e cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 31 10 4 4 3 Removing the ADF 0006 4006 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 32 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 10 33 5 Using a flat blade screwdriver or the like remove the 2 covers...

Page 273: ...that no part will become trapped by harness of the ADF 10 4 4 4 Removing the ADF Drive Unit 0006 4007 1 Holding the tab 1 detach the white plate 2 F 10 36 2 Remove the 4 screws 1 and detach the ADF drive unit 2 F 10 37 10 4 4 5 Removing the Feeding Outside Guide 0006 4010 1 Disconnect the connector 1 and detach the grounding plate 2 2 Remove the static eliminator 3 as much as shown 1 2 2 1 1 2 2 1...

Page 274: ...d detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 10 40 10 4 5 2 Removing the Right Cover 0006 3993 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 41 10 4 5 3 Removing the ADF 0006 3995 1 Remove the screw 1 and detach the ADF harness cover 2 2 3 1 3 2 1 3 4 3 2 1 3 2 1 1 ...

Page 275: ...flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 F 10 44 6 Return the reader unit to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 45 Take care so that no part will become trapped by harness of the ADF 2 1 1 3 2 1 2 2 1 ...

Page 276: ...ook 2 and detach the white roller 3 F 10 49 10 4 5 6 Removing the ADF Motor Unit 0006 3916 1 Disconnect the 3 connectors 1 2 Remove the E ring 2 and the bushing 3 3 Remove the 3 screws 4 and detach the ADF motor unit 5 The ADF motor is positioned using a special tool and therefore cannot be adjusted in the field Do not remove the ADF motor from the motor base F 10 50 10 4 5 7 Removing the Separati...

Page 277: ...nd detach the separation roller unit 2 F 10 54 10 4 6 Separation Roller 10 4 6 1 Removing the Rear Cover 0006 4058 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 10 55 10 4 6 2 Removing the Right Cover 0006 4059 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover...

Page 278: ...onnect the grounding wire from the core 4 Disconnect the connector 3 F 10 58 5 Using a flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 F 10 59 6 Return the reader unit to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine 2 1 1 2 1 1 3 2 1 2 ...

Page 279: ...e Unit 0006 4062 1 Holding the tab 1 detach the white plate 2 F 10 61 2 Remove the 4 screws 1 and detach the ADF drive unit 2 F 10 62 10 4 6 5 Removing the White Roller 0006 4064 1 Remove the spring 1 and the hook 2 F 10 63 2 Remove the spring 1 and the hook 2 and detach the white roller 3 F 10 64 2 1 1 2 2 1 1 1 1 2 2 1 3 ...

Page 280: ...field Do not remove the ADF motor from the motor base F 10 65 10 4 6 7 Removing the Separation Roller Unit 0006 3926 1 Remove the E ring 1 gear 2 bushing 3 and pin 4 F 10 66 2 Remove the spring 1 screw 2 and plate 3 3 Remove the E ring 4 gear 5 belt 6 and bushing 7 F 10 67 4 Remove the 2 springs 1 and slide the shaft 2 to detach the open close cover unit 3 F 10 68 5 Free the 3 hooks 1 and detach t...

Page 281: ...4 7 Pickup Roller 10 4 7 1 Removing the Rear Cover 0006 4042 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 10 72 10 4 7 2 Removing the Right Cover 0006 4043 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 73 10 4 7 3 Removing the ADF 0006 4044 1 Remov...

Page 282: ...flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 F 10 76 6 Return the reader unit to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 77 Take care so that no part will become trapped by harness of the ADF 2 1 1 3 2 1 2 2 1 ...

Page 283: ...ook 2 and detach the white roller 3 F 10 81 10 4 7 6 Removing the ADF Motor Unit 0006 4047 1 Disconnect the 3 connectors 1 2 Remove the E ring 2 and the bushing 3 3 Remove the 3 screws 4 and detach the ADF motor unit 5 The ADF motor is positioned using a special tool and therefore cannot be adjusted in the field Do not remove the ADF motor from the motor base F 10 82 10 4 7 7 Removing the Separati...

Page 284: ...e cover unit 3 F 10 85 5 Free the 3 hooks 1 and detach the separation roller unit 2 F 10 86 10 4 7 8 Removing the Original Pickup Roller 0006 4052 1 Free the 2 hooks 1 and detach the original pickup roller 2 F 10 87 10 4 8 Original Separation Pad 10 4 8 1 Removing the Original Separation Pad 0006 3942 1 Open the ADF 2 Hold the tab 1 and detach the white plate 2 3 1 2 4 2 3 7 6 5 4 1 3 2 1 2 1 1 1 ...

Page 285: ...d detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 F 10 90 10 4 9 2 Removing the Right Cover 0006 3948 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 91 10 4 9 3 Removing the ADF 0006 3949 1 Remove the screw 1 and detach the ADF harness cover 2 1 2 2 1 3 4 3 2 1 3 2 1 1 ...

Page 286: ...flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 F 10 94 6 Return the reader unit to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 95 Take care so that no part will become trapped by harness of the ADF 2 1 1 3 2 1 2 2 1 ...

Page 287: ... detach the ADF drive unit 2 F 10 97 10 4 9 5 Removing the ADF Registration Roller 0006 3951 1 Remove the E ring 1 and bushing 2 F 10 98 2 Remove the spring 1 and the screw 2 and detach the plate 3 F 10 99 3 Remove the E ring 1 gear 2 bushing 3 pin 4 and 2 belts 5 4 Remove the ADF registration roller 6 F 10 100 1 2 2 1 1 1 1 2 3 2 1 5 4 6 2 3 1 ...

Page 288: ...er 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 102 10 4 10 3 Removing the ADF 0006 3958 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 103 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 10 104 5 Using a flat blade screwdriver or the like remove the 2 covers ...

Page 289: ...host machine F 10 106 Take care so that no part will become trapped by harness of the ADF 10 4 10 4 Removing the ADF Drive Unit 0006 3959 1 Holding the tab 1 detach the white plate 2 F 10 107 2 Remove the 4 screws 1 and detach the ADF drive unit 2 F 10 108 10 4 10 5 Removing the White Roller 0006 3960 1 Remove the spring 1 and the hook 2 F 10 109 1 2 2 1 1 2 2 1 1 1 1 2 ...

Page 290: ...4 F 10 111 10 4 11 2 Removing the Right Cover 0006 4017 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 112 10 4 11 3 Removing the ADF 0006 4019 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 113 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the co...

Page 291: ...t to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 116 Take care so that no part will become trapped by harness of the ADF 10 4 11 4 Removing the ADF Drive Unit 0006 4020 1 Holding the tab 1 detach the white plate 2 F 10 117 2 Remove the 4 screws 1 and detach the ADF drive unit 2 1 3 2 1 2 2 1 1 2 ...

Page 292: ... shown F 10 119 3 Remove the 2 screws 1 and detach the feeding outside guide 2 F 10 120 10 4 11 6 Removing the Feed Roll 0006 4025 1 Free the 2 hooks 1 and detach the feed roll 2 F 10 121 10 4 12 Original Feed Roller 10 4 12 1 Removing the Rear Cover 0006 4139 1 Remove the screw 1 and detach the left cover 2 2 Remove the 13 screws 3 and detach the rear cover 4 2 1 1 1 2 3 1 3 2 1 1 1 2 ...

Page 293: ... F 10 123 10 4 12 3 Removing the ADF 0006 4141 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 124 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 10 125 5 Using a flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 3 4 3 2 1 3 2 1 1 2 1...

Page 294: ...hat no part will become trapped by harness of the ADF 10 4 12 4 Removing the ADF Drive Unit 0006 4142 1 Holding the tab 1 detach the white plate 2 F 10 128 2 Remove the 4 screws 1 and detach the ADF drive unit 2 F 10 129 10 4 12 5 Removing the Feeding Outside Guide 0006 4143 1 Disconnect the connector 1 and detach the grounding plate 2 2 Remove the static eliminator 3 as much as shown 1 2 2 1 1 2 ...

Page 295: ...gear 2 pin 3 and bushing 4 F 10 132 2 Remove the 2 screws 1 and free the 2 hooks 2 3 Remove the delivery stacking tray 3 F 10 133 10 4 12 7 Removing the Original Feed Roller 0006 4069 1 Remove the 2 E rings 1 F 10 134 2 Slide the original feed roller 1 to the left and remove the pin 2 gear 3 and bushing 4 then detach the original feed roller 1 2 3 1 3 2 1 2 4 3 1 1 2 2 3 1 1 ...

Page 296: ...g the Right Cover 0006 4125 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 137 10 4 13 3 Removing the ADF 0006 4126 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 138 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connecto...

Page 297: ...t to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 141 Take care so that no part will become trapped by harness of the ADF 10 4 13 4 Removing the ADF Drive Unit 0006 4127 1 Holding the tab 1 detach the white plate 2 F 10 142 2 Remove the 4 screws 1 and detach the ADF drive unit 2 1 3 2 1 2 2 1 1 2 ...

Page 298: ...atic eliminator 3 as much as shown F 10 144 3 Remove the 2 screws 1 and detach the feeding outside guide 2 F 10 145 10 4 13 6 Removing the Delivery Stacking Tray 0006 4134 1 Remove the E ring 1 gear 2 pin 3 and bushing 4 F 10 146 2 Remove the 2 screws 1 and free the 2 hooks 2 3 Remove the delivery stacking tray 3 F 10 147 2 1 1 1 2 3 1 3 2 1 2 4 3 1 1 2 2 3 ...

Page 299: ...ach the rear cover 4 F 10 149 10 4 14 2 Removing the Right Cover 0006 3973 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 150 10 4 14 3 Removing the ADF 0006 3976 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 151 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the groundi...

Page 300: ...t to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 154 Take care so that no part will become trapped by harness of the ADF 10 4 14 4 Removing the ADF Drive Unit 0006 3977 1 Holding the tab 1 detach the white plate 2 F 10 155 2 Remove the 4 screws 1 and detach the ADF drive unit 2 1 3 2 1 2 2 1 1 2 ...

Page 301: ...06 3936 1 Disconnect the 3 connectors 1 2 Remove the E ring 2 and the bushing 3 3 Remove the 3 screws 4 and detach the ADF motor unit 5 The ADF motor is positioned using a special tool and therefore cannot be adjusted in the field Do not remove the ADF motor from the motor base F 10 159 10 4 14 7 Removing the Original Sensor 0006 3938 1 Free the 2 hooks 1 and detach the original sensor 2 F 10 160 ...

Page 302: ... cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 162 10 4 15 3 Removing the ADF 0006 3982 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 163 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 10 164 5 Using a flat blade screwdriver or the like remove the 2 cov...

Page 303: ...host machine F 10 166 Take care so that no part will become trapped by harness of the ADF 10 4 15 4 Removing the ADF Drive Unit 0006 3983 1 Holding the tab 1 detach the white plate 2 F 10 167 2 Remove the 4 screws 1 and detach the ADF drive unit 2 F 10 168 10 4 15 5 Removing the White Roller 0006 3985 1 Remove the spring 1 and the hook 2 F 10 169 1 2 2 1 1 2 2 1 1 1 1 2 ...

Page 304: ...re cannot be adjusted in the field Do not remove the ADF motor from the motor base F 10 171 10 4 15 7 Removing the Original Sensor 0006 3940 1 Free the 2 hooks 1 and detach the original sensor 2 F 10 172 10 4 15 8 Removing the Registration Sensor 0006 3941 1 Free the 2 hooks 1 and detach the registration sensor 2 F 10 173 10 4 16 Original Delivery Sensor 10 4 16 1 Removing the Rear Cover 0006 4158...

Page 305: ... F 10 175 10 4 16 3 Removing the ADF 0006 4161 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 176 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from the core 4 Disconnect the connector 3 F 10 177 5 Using a flat blade screwdriver or the like remove the 2 covers 1 then using long nose pliers or the like remove the 2 pins 2 3 4 3 2 1 3 2 1 1 2 1...

Page 306: ...care so that no part will become trapped by harness of the ADF 10 4 16 4 Removing the ADF Drive Unit 0006 4162 1 Holding the tab 1 detach the white plate 2 F 10 180 2 Remove the 4 screws 1 and detach the ADF drive unit 2 F 10 181 10 4 16 5 Removing the Original Delivery Sensor 0006 4164 2 Disconnect the connector 1 2 Free the 2 hooks 2 and detach the original delivery sensor 3 1 2 2 1 1 2 2 1 1 1 ...

Page 307: ... the screw 1 slide plate 2 and gear 3 then detach the slide guide front rear 4 F 10 184 10 4 17 2 Mounting the Slide Guide front rear 0006 3910 1 Mount the gear 3 while trying to match the 2 cut offs 1 and the marking 2 on the slide guide front rear F 10 185 2 While holding down the gear to keep it in place mount the slide plate 1 and tighten the screw 2 2 1 3 1 2 4 1 2 3 2 1 2 3 ...

Page 308: ...cover 4 F 10 187 10 4 18 2 Removing the Right Cover 0006 4079 1 Slide the reader unit and open the cartridge cover 2 Open the manual feed tray 3 Remove the 2 screws 1 and detach the right cover 2 F 10 188 10 4 18 3 Removing the ADF 0006 4080 1 Remove the screw 1 and detach the ADF harness cover 2 F 10 189 2 Remove the harness retainer 1 3 Remove the screws 2 and disconnect the grounding wire from ...

Page 309: ...t to its initial position 7 Open the ADF 8 Using a flat blade screwdriver remove the cover 1 9 Detach the ADF 2 from the host machine F 10 192 Take care so that no part will become trapped by harness of the ADF 10 4 18 4 Removing the ADF Drive Unit 0006 4081 1 Holding the tab 1 detach the white plate 2 F 10 193 2 Remove the 4 screws 1 and detach the ADF drive unit 2 1 3 2 1 2 2 1 1 2 ...

Page 310: ...atic eliminator 3 as much as shown F 10 195 3 Remove the 2 screws 1 and detach the feeding outside guide 2 F 10 196 10 4 18 6 Removing the Delivery Stacking Tray 0006 4086 1 Remove the E ring 1 gear 2 pin 3 and bushing 4 F 10 197 2 Remove the 2 screws 1 and free the 2 hooks 2 3 Remove the delivery stacking tray 3 F 10 198 2 1 1 1 2 3 1 3 2 1 2 4 3 1 1 2 2 3 ...

Page 311: ...Chapter 11 Maintenance and Inspection ...

Page 312: ......

Page 313: ... 11 5 11 4 6 Registration Roller 11 5 11 4 7 Transfer Guide 11 5 11 4 8 Transfer Charging Roller 11 5 11 4 9 Separation Static Eliminator 11 5 11 4 10 Paper Path 11 5 11 4 11 Fixing Inlet Guide 11 5 11 4 12 Fixing Pressure Roller 11 6 11 4 13 Delivery Roller 11 6 11 4 14 Back of Copyboard Glass Back of Shading Plate 11 6 11 4 15 Original Pickup Roller ADF 11 6 11 4 16 Original Separation Roller AD...

Page 314: ......

Page 315: ...Chapter 11 11 1 11 1 Periodically Replaced Parts 11 1 1 Periodically Replaced Parts 0006 3064 The machine does not have parts that require periodical replacement ...

Page 316: ...Chapter 11 11 2 11 2 Durables and Consumables 11 2 1 Durables 0006 3067 The machine does not have durables that require replacement once or more during the life of the product because of wear or damage ...

Page 317: ...re 1 Question key person in charge and obtain a general idea of the issue 2 Make repairs of any faults 3 Make test copies and check the output for the following 1 image density against standards 2 soiling of the background 3 clarity of characters 4 margin 5 fixing faulty registration soiling of the back of the page Standards for Margin single sided Leading edge 3 0 2 0 mm 0 12 0 08 Left right edge...

Page 318: ...f the light guide assembly becomes soiled or scratched its optical characteristics will be affected Do not touch the light guide assembly 2 The contact sensor is vulnerable to static charges Be sure to provide measures against static damage before touching it 3 Be sure to fit back the spacer after the cleaning work otherwise the contact sensor may not work properly Lightly remove any dirt with a d...

Page 319: ...e use alcohol with lint free paper thereafter use a cloth or lint free paper 11 4 7 Transfer Guide 0006 3104 Clean it with a cloth moistened with water and wrung well thereafter dry wipe it with a cloth or lint free paper 11 4 8 Transfer Charging Roller 0006 3105 As a rule do not touch or clean it However if cleaning proves necessary as when the cause of an image fault is the transfer roller clean...

Page 320: ...t is excessive use alcohol with lint free paper thereafter dry wipe it with a cloth or lint free paper 11 4 16 Original Separation Roller ADF 0006 3113 Clean it with a cloth moistened with water and wrung well if the dirt is excessive use alcohol with lint free paper thereafter dry wipe it with a cloth or lint free paper 11 4 17 Original Separation Pad ADF 0006 3115 Clean it with a cloth moistened...

Page 321: ...ereafter dry wipe it with a cloth or lint free paper 11 4 20 Original Delivery Roller ADF 0006 3118 Clean it with a cloth moistened with water and wrung well If the dirt is excessive use alcohol and lint free paper thereafter dry wipe it with a cloth or lint free paper 11 4 21 Copyboard Glass Original Reading Area ADF 0006 3119 Wipe it with a cloth moistened with water and wrung well then dry wipe...

Page 322: ......

Page 323: ...Chapter 12 Standards and Adjustments ...

Page 324: ......

Page 325: ...When Replacing the Image Processor PCB 12 5 12 5 ADF 12 6 12 5 1 Outline 12 6 12 5 1 1 Items of Adjustment and Sequence of Work 12 6 12 5 1 2 Preparing a Test Sheet for Adjustment 12 6 12 5 2 Adjusting the Mechanical System 12 6 12 5 2 1 Removing the Skew 12 6 12 5 2 2 Left Right Registration Adjustment 12 7 12 5 3 Adjusting the Ellectrical System 12 7 12 5 3 1 Registration Arch Auto Adjustment 12...

Page 326: ......

Page 327: ... is 7 mm An increase by 1 will decrease the length of L by about 0 1 mm 10 Press the OK key 11 Press the Stop key to end SCANNER 12 Make a copy of the test sheet in book mode on paper of the same size in Direct then check to make sure that the length of L is as indicated 13 End the work if the length of L is as indicated otherwise start over with step 2 12 1 2 Left Right Edge Read Start Position A...

Page 328: ...appropriate correction value on the keypad so that the length of b a measured in step 2 is as indicated An increase by 1 will decrease the length of b by about 0 03 mm while increasing the length of a by about 0 03 mm 11 Press the OK key 12 Press the Stop key to end SCANNER 13 Make a copy of the test sheet in book mode on paper of the same size then check to make sure that the length of L on the c...

Page 329: ...tensity as follows 1 Press the Additional Functions key and the key to start service mode 2 Press the Left Right Arrow key so that TEST MODE is indicated 3 Press the OK key 4 Press 2 on the keypad so that TEST MODE is indicated 5 Press 7 on the keypad to clear the CCD parameter 6 Press the Stop key to return to TEST MODE 7 Press 2 on the keypad so that 2 CCD TEST is indicated 8 Press 8 on the keyp...

Page 330: ...l feed tray and make a copy using manual feed tray 3 Turn off the power as soon as the leading edge of the paper appears in the delivery tray and leave the machine alone for about 10 sec 4 Take out the cartridge and remove the paper from the pickup side as if it was a jam 5 Measure the width of the area of glossy toner on the paper and see that it is as indicated in fllowing illustrations F 12 5 F...

Page 331: ... in control memory will be lost Therefore do not disconnect the jumper plug JP1 The data stored in the SRAM is as follows user data data indicating user mode settings service mode deta data indicating service mode settings control data communications control record of most recent 20 communications system dump record After Finishing the Work 1 Connect the jumper plug JP1 of the image processor PCB ...

Page 332: ...paring a Test Sheet for Adjustment 0006 3200 When making adjustments except registration arch auto adjustment and original read position adjustment for the ADF you will need a test sheet like the one used for the copier 12 5 2 Adjusting the Mechanical System 12 5 2 1 Removing the Skew 0006 3202 Make a copy of the test sheet using the ADF in Direct and make sure that the skew is as indicated follow...

Page 333: ...Direct and check to make sure the left right registration is 10 1 mm F 12 10 1 Pick the tab 1 and detach the white plate 2 F 12 11 2 Loosen the screw 3 and move the slide guide to the front rear with reference to the index graduated at 1 mm intervals until the registration is as indicated F 12 12 MEMO A shift of the slide guide up by 1 mm will increase the registration on the right top of paper by...

Page 334: ...ss the Stop key and the Additional Functions key to end TEST MODE 12 5 3 3 Original Speed Adjustment 0006 3211 Adjust the speed at which originals are moved for ADF mode as follows 1 Make a copy of the test sheet in ADF mode on paper of the same size in Direct 2 Measure the length L in the middle of the copy output It must be 277 1 mm for A4 259 1 mm for LTR F 12 13 3 Press the Additional Function...

Page 335: ...gth of L is as indicated otherwise start over with step 2 12 5 3 5 Trailing Edge Read End Position Adjustment 0006 3229 To adjust the trailing edge margin for ADF mode go through the following 1 Make a copy of the test sheet on LGL paper in Direct 2 Measure the length L on the copy output standard 8 0 5 mm F 12 15 3 Press the Additional Functions key and the key to start service mode 4 Press the L...

Page 336: ......

Page 337: ...Chapter 13 Correcting Faulty Images ...

Page 338: ......

Page 339: ... to an Image Fault 13 3 13 1 9 Checking the Photointerrupters 13 3 13 2 Outline of Electrical Components 13 6 13 2 1 Clutch Solenoid 13 6 13 2 1 1 Body 13 6 13 2 1 2 ADF 13 6 13 2 2 Sensor 13 7 13 2 2 1 Body 13 7 13 2 2 2 ADF 13 8 13 2 3 Lamps Heaters and Others 13 9 13 2 3 1 Others 13 9 13 2 4 PCBs 13 10 13 2 4 1 PCBs 13 10 13 2 5 Variable Resistors VR Light Emitting Diodes LED and Check Pins by ...

Page 340: ......

Page 341: ...d Do not disassemble it 13 1 3 Site Environment 0006 3247 a The power source must provide the rated voltage 10 b The site must be free of high temperature humidity not near a water faucet water boiler humidifier and must not be in a cold place near a source of fire or subject to dust c The site must be free of ammonium gas d The site must be free of direct rays of the sun otherwise it must be prov...

Page 342: ...the troubleshooting tables for malfunctions other than for service errors Is there an image fault See the troubleshooting tables for faulty images See the Reference Guide Fax Guide or the troubleshooting tables for malfunctions service errors End 2 Is a user or service error initiated No Yes Yes No No Yes No Yes Yes No Is a user or service error indicated Can a test print be made 1 No See the Refe...

Page 343: ...e original affects its copies e g a diazo copy original or an original with a high transparency can produce output that can be mistaken for foggy copies while originals prepared in light pencil can produce output that can be mistaken for light copies Copyboard Glass and White Sheet If the copyboard glass or the white sheet is soiled wipe it with a moist cloth and then dry wipe it If the dirt is ex...

Page 344: ...t of if absent DDS original delivery sensor 1 PS8 on if present of if absent CRG not used DCVS Reader unit slide detecting switch SW1 and toner supply cover open closed detecting switch SW2 on reader unit in position and toner supply cover closed of reader unit not in position or toner supply cover open 1 indicates the state of a specific sensor of the ADF Press 2 on the keypad HPS contact sensor ...

Page 345: ...Chapter 13 13 5 The paper leading edge sensor PS102 LGL paper sensor PS101 and delivery sensor PS3 cannot be checked by running a sensor test ...

Page 346: ...Chapter 13 13 6 13 2 Outline of Electrical Components 13 2 1 Clutch Solenoid 13 2 1 1 Body 0006 3490 F 13 5 13 2 1 2 ADF 0006 3492 F 13 6 M4 FM1 M2 SL1 SL2 M1 M3 ...

Page 347: ...s and Fans Symbol Name Notation Description Solenoid SL1 manual feed pickup roller drive SL2 cassette pickup roller drive Motor M1 main motor M2 reader motor M3 ADF motor if equipped with ADF functions M4 laser scanner motor Fan FM1 fan SL M PS1 PS2 PS4 PS3 PS101 PS11 PS103 PS102 PS10 ...

Page 348: ...very detection PS4 manual feed tray paper detection PS6 original detection if equipped with ADF functions PS7 ADF registration paper detection if equipped with ADF functions PS8 original delivery detection if equipped with ADF functions PS10 waste toner casing full detection PS11 toner bottle set detection PS101 LGL paper detection PS102 paper leading edge detection PS103 cassette paper detection ...

Page 349: ...ide detecting SW2 toner supply cover open close detecting Humidity HS humidity check sensor Heater H1 fixing heater Thermistor TH1 fixing main thermistor fixing assembly center temperature detection TH2 fixing sub thermistor fixing assembly end temperature detection Thermal fuse FU2 Fixing heater error temperature detection FU2 H1 TH1 SP1 TH2 SW1 SW2 HS ...

Page 350: ...Chapter 13 13 10 13 2 4 PCBs 13 2 4 1 PCBs 0006 3507 F 13 10 Speaker SP1 speaker 1 1 If equipped with fax functions Others Symbol Name Notatio n Description 1 7 3 5 6 2 4 8 9 ...

Page 351: ...ction contact sensor home position detection 6 Power supply PCB low voltage power supply control 7 Printer controller PCB computer combination control 8 NCU PCB 1 fax communication control 9 Modular jack PCB 1 telephone line connection 10 Laser scanner motor driver laser scanner motor drive 11 Laser driver BD PCB laser drive laser beam detection 12 Main motor driver main motor drive 13 Sensor rela...

Page 352: ...e those needed when servicing in the field are discussed 1 Some LEDs emit dim light even when OFF this is a normal condition and must be kept in mind 2 VRs that may be used in the field VRs that must not be used in the field Do not touch the VRs and check pins not found in the lists herein they are exclusively for the factory and require special tools and high accuracy 1 If equipped with ADF funct...

Page 353: ...Chapter 14 Self Diagnosis ...

Page 354: ......

Page 355: ...es 14 6 14 2 1 Outline 14 6 14 2 1 1 Outline 14 6 14 2 1 2 Error Codes 14 6 14 2 1 3 How to Record the Protocol 14 8 14 2 2 User Error Code 14 9 14 2 2 1 Causes and Remedies for User Error Codes 14 9 14 2 3 Service Error Code 14 16 14 2 3 1 Causes and Remedies for Service Error Codes 14 16 14 2 3 2 Common Faults 14 48 ...

Page 356: ......

Page 357: ...he power E001 000 The main thermistor detects 230 deg C 446 deg F or higher for 1 sec or more 001 The sub thermistor detects 300 deg C 572 deg F or higher for 0 2 sec or more Main cause The fixing film unit is faulty thermistor short circuit The power supply PCB is faulty The DC controller PCB is faulty Action 1 Malfunction Turn off the power wait for 10 min and turn it on Is the problem cor recte...

Page 358: ...on tinuously After power on start of printing the reading of the main thermistor does not reach the target value 15 deg C 11 deg F or higher within 75 sec 001 About 10 sec or later after the heater is supplied with power the sub thermistor detects less than 75 deg C 167 F for 2 sec or more con tinuously Main cause The fixing film unit is faulty main thermistor fault sub thermistor fault thermal fu...

Page 359: ...e wiring 3 Fixing film unit Try replacing the fixing film unit Is the problem corrected YES End 4 Power supply PCB DC controller PCB Try replacing the power supply PCB Is the problem corrected YES End NO Replace the DC controller PCB E100 About 1 5 sec after the scanner drive signal output the BDI signal is not detected 3 times or more for 1 0 sec While the laser is ON the BD signal cycle is not a...

Page 360: ...image processor PCB E110 The scanner fails to reach the target speed of rotation 10 sec after the laser scanner motor reaches constant speed state Main cause The laser scanner motor is faulty The DC controller PCB is faulty Action 1 Laser scanner unit DC controller PCB Try replacing the laser scanner unit Is the problem corrected YES End NO Replace the DC controller PCB E805 While the fan is rotat...

Page 361: ... that the toner bottle is detected but not the cartridge Main cause The DC controller PCB is faulty The cartridge is faulty Action 1 High voltage contact between machine and the developing unit Is the high voltage spring used to supply high voltage to the developing unit soild YES Clean it 2 High voltage contact between high voltage spring and DC controller PCB J207 Is the connection between the h...

Page 362: ...of Service Soft Switch 1 SSSW Increase the page timer setting To set both transmission and reception to the same time out length set SW12 as fol lows 8 min bit 7 bit 1 bit 0 0 0 0 16 min bit 7 bit 1 bit 0 0 0 1 32 min bit 7 bit 1 bit 0 0 1 0 64 min bit 7 bit 1 bit 0 0 1 1 If you want to set transmission and reception to different time out lengths or use differ ent time out lengths according to dif...

Page 363: ...SSSW Add an echo protect tone to the V 29 modem signal for transmission When SW03 bit 1 is set to 1 an echo protect tone will be added to high speed trans mission V 29 at 9600 or 7200 bps for transmission 9Number of Final Flag Sequences SW04 bit 2 of Service Soft Switch 1 SSSW Increase the number of final flag sequences When SW04 bit 2 is set to 1 the number of final flag sequences will be increas...

Page 364: ...s used to synchronize mo dem signals for a procedure signal Image Signal Of procedure signals it is used for actual transmission of image data Significant Signal It is a signal whose significance can be understood by a facsimile machine that receives it and it is free of a transmission error Timer T0 Timer It indicates the period of time in which a line connection is recognized during transmis sio...

Page 365: ...nsmit it in book mode Cause Internal Fault Remedy 1 Check the connection of the DS sensor original sensor DES sensor registration sensor and image processor PCB 2 Check the following to see if they operate normally DS sensor original sensor DES senor registration sensor 3 Replace the DS sensor original sensor and the DES sensor registration sensor Telephone line G3 Recording Adaptor DAT recorder o...

Page 366: ...divisions 3 If halftone transmission is used the original is of a default size and the data is too large increase the setting of the page timer Cause The data of a single page is too large exceeding the time allowed for reception Remedy 1 Ask the operator of the other party to decrease the reading resolution and transmit 2 Ask the operator of the other party to divide the original and transmit 3 I...

Page 367: ... time over condition will not occur for reception Cause The other party does not respond Remedy Contact the operator of the other party and find out the cause Cause The other party s communication mode G2 G3 etc does not match Remedy The communication mode depends on each specific model and no remedy can be offered Cause During transmission the other party malfunctioned because of an echo Remedy 1...

Page 368: ...ot set correctly Remedy Set the original correctly to transmit 012 TX The other party has run out of paper Cause The other party has run out of paper Remedy Ask the operator of the other party to set paper 018 TX Auto dialing transmission error Cause The tone pulse setting is wrong Remedy Make the correct tone pulse setting Cause The connection time for the line is too long Remedy 1 When registeri...

Page 369: ... a while and start a call once again 2 Check to make sure that the other party is tuned on Cause 1 The other party did not respond 2 The other party is out of order 3 The other party is out of use for some reason 4 The exchange is congested 5 There is no line channel that is available at present 6 The requested line channel cannot be used on the side of the other party 7 Calls crashed 8 Communicat...

Page 370: ...register a subaddress 037 RX Memory has overflowed when receiving images Cause The image memory overflowed during reception Remedy Delete image data that is no longer needed and ask the operator of the other party to transmit once again 059 TX Dialed number and the connected number CSI do not match Cause The user telephone number is not registered correctly on the receiving side Remedy 1 Ask the o...

Page 371: ...ed with a password function 2 Use subaddress transmission that does not use a password 3 Use normal G3 transmission 082 RX The other party is not equipped with an ITU T compliant selective polling transmission function Cause Bit 47 of DIS received from the other party is 0 Remedy Ask the operator to set normal polling transmission and use polling reception 083 RX Selective polling address or the p...

Page 372: ...e image that had been received in memory reception Remedy Ask the operator of the other party to transmit once again 100 TX The number allowed for retransmission of the procedure signal was exceeded during transmission Cause The transmission level is too low and the other party cannot receive NSS TSI DCS TCF or the training signal correctly Remedy Increase the transmission level so that the other ...

Page 373: ... that of the other party Cause The modem speed of the machine does not match that of the other machine Remedy The modem speed is part of machine specifications and there is no remedy Cause In the case of transmission the speed for fallback does not match that of the other party Remedy 1 Increase the transmission level so that the other party may receive TCF correctly 2 Adjust the NL equalizer so t...

Page 374: ...emedy 1 4 Ask the operator of the other party to decrease the transmission level so that the other party will not receive an echo 103 RX EOL cannot be detected for 5 sec 15 sec if CBT Cause The line condition is poor and the image signal cannot be received correctly Remedy 1 Ask the operator of the other party to increase the transmission level so that the image signal may be received correctly 2 ...

Page 375: ...e to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 1 4 Ask the operator of the other party to decrease the transmission level so that the other party will not receive an echo 106 RX The procedure signal cannot be received for 6 sec while in wait Cause The line...

Page 376: ...er party to increase the transmission level so that the signal may be received correctly 2 Adjust the NL equalizer so that the signal may be received correctly 3 Loosen the RTN transmission conditions so that RTN will not be transmitted Cause The machine malfunctioned because of an echo Remedy 1 Provide echo remedy 1 2 Decrease the transmission level so that an echo of the transmitted signal will ...

Page 377: ...er party to decrease the transmission start speed 3 Adjust the NL equalizer so that the image signal may be received correctly 4 Loosen the RTN transmission conditions so that RTN will not be transmitted Cause The machine malfunctioned because of an echo of CFR Remedy 1 Provide echo remedy 2 2 Decrease the transmission level so that an echo of transmitted CFR will not be received 200 RX During ima...

Page 378: ...erator of the other party to make a call once again Cause The other party transmitted but there is no paper Remedy Set paper Cause The line condition is poor and the other party cannot receive the procedure signal correctly Remedy 1 Increase the transmission level so that the other party may receive the procedure signal correctly 2 Adjust the NL equalizer so that the other party may receive the pr...

Page 379: ... that the signal may be received correctly 3 Loosen the RTN transmission conditions so that RTN will not be transmitted 220 TX RX System error e g main program may have gone away Cause Noise caused the CPU to malfunction Remedy Turn off and then on the power 223 TX The line was disconnected during communication Cause The Stop button was pressed during image transmission Remedy Transmit once again ...

Page 380: ...RX The recording system became locked for 1 min Cause Not identified Remedy Correct the locking and press the Start button to print out the image 232 TX The unit used to control the encoder is faulty Cause The operation of the IC used to control the encoder did not end normally Remedy Replace the image processor PCB 237 RX The IC used to control the decoder malfunctioned Cause The operation of the...

Page 381: ...o Remedy 1 Using a manual call press the Start button after hearing the 1st DIS from the other party 2 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 1 4 Ask the operator of the other party to decrease the transmission level so that the o...

Page 382: ...l from the other party cannot be received correctly after transmission of EOM Remedy 1 Increase the transmission level so that the other party may receive EOM correctly 2 Decrease the transmission start speed 3 Adjust the NL equalizer so that the other party may receive EOM correctly 4 Add an echo protect tone to the V 29 modem signal for transmission 5 Ask the operator of the other party to incre...

Page 383: ...receiving machine is a RICOH 3000L Remedy Register the user telephone number Cause The other party cannot receive TCF correctly Remedy Increase the transmission level so that the other party may receive TCF correctly Cause The other party malfunctioned because of an echo Remedy 1 Using a manual call press the Start button after hearing the 1st DIS from the other party 2 To prevent response to the ...

Page 384: ... The procedure signal has a fault Remedy Record the protocol on a DAT or MD and have it analyzed by the local Canon office and or Technical Center 289 TX After transmitting EOM a signal other than PIN PIP MCF RTP or RTN was received Cause The procedure signal has a fault Remedy Record the protocol on a DAT or MD and have it analyzed by the local Canon office and or Technical Center 290 TX After tr...

Page 385: ...orrectly 2 Prohibit the V 8 V 34 procedure 671 RX In V 8 call arrives the procedure fails to advance to phase 2 after CM detection causing a T1 time over condition Cause In phase 1 the other party cannot receive the signal correctly and disconnect the line Remedy 1 Increase the transmission level so that the other party may receive the signal correctly 2 Prohibit the V 8 V 34 procedure Cause In ph...

Page 386: ...eive the signal correctly 2 Prohibit the V 8 V 34 procedure Cause In phase 2 the signal from the other party cannot be received correctly Remedy 1 Ask the operator of the other party to increase the transmission level so that the signal may be received correctly 2 Prohibit the V 8 V 34 procedure 674 TX In V 34 transmission the procedure fails to move from phase 3 or phase 4 to a control channel or...

Page 387: ...l so that the signal may be received correctly 2 Prohibit the V 8 V 34 procedure 750 TX In ECM transmission no significant signal can be received after transmission of PPS NULL and the allowed number of procedure signal re transmissions was exceeded Cause The line condition is poor and the other party cannot receive PPS NULL correctly Remedy 1 Increase the transmission level so that the other part...

Page 388: ...curred after transmission of PPS NULL Cause The page buffer of the other party is full or is engaged as such although RNR was received after transmission of PPS NULL and then RR was transmitted no significant signal was received correctly thereafter Remedy 1 Start G3 mode and transmit once again Prohibit the ECM mode 2 Decrease the transmission start speed 3 Record the protocol on a DAT or MD and ...

Page 389: ...er so that the other party may receive PPS MPS correctly 3 Add an echo protect tone to the V 29 modem signal for transmission Cause The line condition is poor and the significant signal cannot be received correctly Remedy Ask the operator of the other party to increase the transmission level so that the signal may be received correctly 757 TX In ECM transmission DCN was received after transmission...

Page 390: ...l Canon office and or Technical Center 759 TX In ECM transmission the allowed number of procedure signal retransmissions was exceeded after transmission of PPS MPS Cause The line condition is poor as such although PPR was received 4 times after transmission of PPS MPS and then CTC was transmitted the other party could not receive it correctly Remedy Increase the transmission level so that the othe...

Page 391: ... for transmission Cause The line condition is poor and the significant signal cannot be received correctly Remedy Ask the operator of the other party to increase the transmission level so that the signal may be received correctly 762 TX In ECM transmission DCN was received after transmission of PPS EOM Cause The line condition is poor and the other party cannot receive PPS EOM correctly Remedy 1 I...

Page 392: ...gnal retransmissions was exceeded after transmission of PPS EOM Cause The line condition is poor as such although PPR was received 4 times after transmission of PPS EOM and then CTC was transmitted the other party could not receive it correctly Remedy Increase the transmission level so that the other party may receive CTC correctly Cause The line condition is poor as such although PPR was received...

Page 393: ...ived correctly 767 TX In ECM transmission DCN was received after transmission of PPS EOP Cause The line condition is poor and the other party cannot receive PPS EOP correctly Remedy 1 Increase the transmission level so that the other party may receive PPS EOP correctly 2 Adjust the NL equalizer so that the other party may receive PPS EOP correctly 3 Add an echo protect tone to the V 29 modem signa...

Page 394: ...nal retransmissions was exceeded after transmission of PPS EOP Cause The line condition is poor as such although PPR was received 4 times after transmission of PPS EOP and then CTC was transmitted the other party could not receive it correctly Remedy Increase the transmission level so that the other party may receive CTC correctly Cause The line condition is poor as such although PPR was received ...

Page 395: ...crease the transmission level so that the other party may receive EOR NULL correctly 2 Adjust the NL equalizer so that the other party may receive EOR NULL correctly 3 Add an echo protect tone to the V 29 modem signal for transmission Cause The Stop key was pressed during a communication Remedy Transmit once again 773 TX In ECM transmission the allowed number of procedure signal retransmissions wa...

Page 396: ... an echo Remedy 1 Using a manual call press the Start button after hearing the 1st DIS from the other party 2 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 1 4 Ask the operator of the other party to decrease the transmission level so tha...

Page 397: ...crease the transmission level so that the other party may receive EOR MPS correctly 2 Adjust the NL equalizer so that the other party may receive EOR MPS correctly 3 Add an echo protect tone to the V 29 modem signal for transmission Cause The Stop key was pressed during a communication Remedy Transmit once again 778 TX In ECM transmission the allowed number of procedure signal retransmissions was ...

Page 398: ... an echo Remedy 1 Using a manual call press the Start button after hearing the 1st DIS from the other party 2 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 1 4 Ask the operator of the other party to decrease the transmission level so tha...

Page 399: ...crease the transmission level so that the other party may receive EOR EOM correctly 2 Adjust the NL equalizer so that the other party may receive EOR EOM correctly 3 Add an echo protect tone to the V 29 modem signal for transmission Cause The Stop key was pressed during a communication Remedy Transmit once again 783 TX In ECM transmission the allowed number of procedure signal retransmissions was ...

Page 400: ... an echo Remedy 1 Using a manual call press the Start button after hearing the 1st DIS from the other party 2 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 1 4 Ask the operator of the other party to decrease the transmission level so tha...

Page 401: ...crease the transmission level so that the other party may receive EOR EOP correctly 2 Adjust the NL equalizer so that the other party may receive EOR EOP correctly 3 Add an echo protect tone to the V 29 modem signal for transmission Cause The Stop key was pressed during a communication Remedy Transmit once again 788 TX In ECM transmission the allowed number of procedure signal retransmissions was ...

Page 402: ...t DIS from the other party 2 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 1 4 Ask the operator of the other party to decrease the transmission level so that the other party will not receive an echo 790 TX In ECM reception ERR was transm...

Page 403: ...eived correctly 2 Adjust the NL equalizer so that PPS NULL may be received correctly 793 RX In ECM reception no effective frame was detected while signals were received at high speed and a time over condition occurred Cause The line condition is poor and the other party cannot receive CFR correctly Remedy 1 Increase the transmission level so that the other party may receive CFR correctly 2 Adjust ...

Page 404: ...e The communication CODEC is busy Remedy 1 Disconnecting and connecting the power cord 2 Replace the image processor PCB Cause The modular cable is not connected to the modular jack used for line connection Remedy Connect the modular cable to the modular jack used for line connection Cause The selected type of line tone or dial is different from the type of the connected line Remedy Select the typ...

Page 405: ...Chapter 15 Service Mode ...

Page 406: ......

Page 407: ...5 NCU Setting 15 30 15 2 6 ISDN Setting 15 31 15 2 7 Country Region of Installation 15 31 15 2 8 Setting the Original Reading Functions 15 31 15 2 9 Setting the Printer Parameters 15 32 15 2 10 PDL 15 35 15 2 11 Counter 15 35 15 2 12 Generating a Report 15 37 15 2 13 Downloading 15 37 15 2 14 Clearing 15 38 15 2 15 ROM Indication 15 38 15 2 16 Resetting the Contact Sensor Position 15 39 15 2 17 Se...

Page 408: ......

Page 409: ...r control echo remedy communica tion error correction 2 MENU menu switch settings Use it to register set items related to functions needed at time of installation e g NL equalizer transmission level 3 NUMERIC param numerical parameter settings Use it to enter a numerical parameter for various functions related to the FAX TEL switch over 4 A SPECIAL Do not change 4 B NCU Do not change This item is ...

Page 410: ...ttings Use it to register set items related to printer basic service functions e g conditions for reducing received images Or settings may also be made for humidity sensor fixed mode 8 PDL not used 9 COUNTER counter information Use it to check various counter information 1 0 REPORT report output Use it to generate a report on various service data 1 1 DOWNLOAD not used 1 2 CLEAR data initialization...

Page 411: ...V I CE MODE 1 0 0 1 TEXT COMONN SETT I NGS 3 Selecting a Menu Item Press the Left or Right Arrow key 4 Press the OK key 5 Registering Setting Data Enter the data using the keypad and press the OK key 7 Press the Stop key Additional Functions key to end service mode LTR 0 1 REG I STRAT I ON SET T I NG SSSW 1 3 3 3 3 P a r am NUMER I C NUMER I C P a r am NUMER I C P a r am NUMER I C P a r am 001 001...

Page 412: ...0001 SW15 00000000 SW24 00000000 SW25 00000000 SW26 00000000 SW27 00000000 SW28 00000000 SW29 00000000 SW30 00000000 SW31 00000000 SW32 00000000 SW33 00000000 SW34 00000000 SW50 00000000 service data error copy control network connection setting echo remedy setting communication fault remedy setting standard function DIS signal setting read conditions setting not used not used not used not used no...

Page 413: ... 1 SERVICEMAN 2 OFF 0dBm 1dBm 2dBm 14dBm 15dBm 3429 3200 3000 2800 2743 2400 not used not used not used not used NL equalizer setting line monitor setting transmission level setting V 34 baud rate V 34 transmission speed pseudo CI signal frequency setting items 11 through 20 not used menu switch setting 17Hz 25Hz 50Hz 33 6 31 2 28 8 26 4 24 0 21 6 19 2 16 8 14 4 12 0 9 6 7 2 4 8 2 4 ...

Page 414: ...tting pseudo RBT signal pattern OFF time short setting pseudo RBT signal pattern OFF time long setting pseudo CI signal pattern ON time setting pseudo CI signal pattern OFF time short setting pseudo CI signal pattern OFF time long setting not used pseudo RBT signal transmission l evel setting answering phone connection function signal monitor length setting not used V21 low speed flag preamble det...

Page 415: ...NCU 4A SPECIAL 4C ISDN NCU setting EUROPE U K SWEDEN SWISS AUSTRIA DENMARK NORWAY HOLLAND BELGUIM AUSTRALIA FINLAND N Z ITALY SPAIN PORTUGAL IRELAND HONG KONG MALAYSIA HUNGARY SAF KOREA CHINA GERMAN FRANCE SINGAPORE CZECH SLOVENIA ASIA POLAND TAIWAN EUROPE2 STANDARD USA 5 TYPE type setting ...

Page 416: ... are collectively and automatically set in conjunction with 5 TYPE to suit the communications standards of a specific country region Not used Do not change the setting 4C ISDN Not used 5 TYPE Use it to select a specific country region from the list so that the settings under 1 through 4 will comply with the communications standards of the selected country region ...

Page 417: ...NTER printer function setting 1 SSSW SW01 through 05 07 through 12 14 though 20 Also do not change the setting of 2 NUMBER Param 2 NUMERIC Param 4 PRINTER RESET YES NO 3 PRINT COUNT 7 PRINTER printer function setting SW01 00000000 SW01 through 05 not used SW05 10000000 SW06 00000100 reduction setting SW07 00000000 not used SW12 00000000 not used SW13 00000000 humidity sensor fixed mode SW14 000000...

Page 418: ...ter indication cassette pickup counter indication not used not used not used manual feed tray pickup counter indication ADF pickup counter indication machine total jam counter indication ADF jam counter indication not used manual feed tray jam counter indication cassette jam counter indication not used not used not used not used 8 PDL 9 COUNTER SERVICE1 SERVICE2 TTL COPY PDL PRT FAX PRT RPT PRT SC...

Page 419: ...m dump list initialization communications control report initialization not used not used not used counter initialization not used not used total data initialization image processor PCB ROM version indication image processor PCB CPU version indication DC controller PCB ROM version 10 REPORT 11 DOWNLOAD 12 CLEAR 13 ROM 14 CS SET TEST MODE 1 6 8 ACTIVITY JAM ERR ALARM 1 SERVICE SYSTEM 2 SERVICE DATA...

Page 420: ... service error code If set to 1 a service error code will be indicated on the report Bit 1 Use it to specify whether or not to generate an error dump list When set to 1 an error dump list will be attached to an error TX report or a RX report generated in the event of an error Bit Function 1 0 Factory setting 0 service error code output do not output 0 1 error dump list output do not output 0 2 not...

Page 421: ...nters standby state when the image data is cleared and the power is turned on If set to 1 moreover the following takes place 1 The alarm sounds and the machine waits for correction specifically a The LCD indicates CHECK PRINTER b The machine will not start reception operation in response to arrival of data 2 When an appropriate correction is made the machine will automatically generate a memory cl...

Page 422: ...gnal Set it to 1 if an error occurs often because of an error at time of reception MEMO The following error codes are associated with an echo at time of reception 005 101 106 107 114 200 201 790 Bit 4 5 6 Select the transmission mode long distance 1 long distance 2 or long distance 3 If errors due to echo occur frequently in transmission to overseas set the transmission mode with the dial registra...

Page 423: ... following table and set Long distance 1 If errors persist try Long distance 2 or Long distance 3 T 15 8 0 or 1 depending on the respective setting Long distance 1 ignores the first DIS signal sent by the other fax Long distance 2 sends an 1850 Hz tonal signal when the DIS signal is transmitted Long distance 3 sends a 1650 Hz tonal signal when the DIS signal is transmitted 1 SSSW SW04 communicatio...

Page 424: ...783 785 788 Bit 3 Use it to select reception to use after transmission of the CFR signal If an error occurs often because of the line condition at time of reception set it to 1 and at the same time set ECM RX to OFF for user data MEMO The following error codes are associated with the line condition at time of reception 107 114 201 Be sure to change bit 4 before changing this bit resort to this bit...

Page 425: ...r not to transmit bit 33 and thereafter for the DIS signal If Prohibit is selected Super Fine reception from a non Canon machine can no longer be used 1 SSSW SW06 read condition setting T 15 11 Bit Function 1 0 Factory setting 0 not used 1 not used 2 not used 3 transmit bit 33 and thereafter for DIS signal prohibit do not prohibit 0 4 not used 5 not used 6 not used 7 not used Bit Function 1 0 Fact...

Page 426: ...or bit 7 the 1 page time out length will be as set by bit 0 and bit 1 T 15 13 6 not used 7 not used Bit Function 1 0 Factory setting 0 1 page time out length for transmission reception 1 0 0 1 1 0 1 2 1 page time out length for transmission HT transmission 1 0 0 3 1 0 0 4 1 page time out length for reception 1 0 0 5 1 0 0 6 not used 7 page timer setting by transmission reception set do not set 0 T...

Page 427: ...h Bit 7 6 5 4 3 2 1 0 8 min 1 0 0 16 min 1 0 1 32 min 1 1 0 64 min 1 1 1 Time Out Length for Transmission image mode other than text mode time out length Bit 7 6 5 4 3 2 1 0 8 min 1 0 0 16 min 1 0 1 32 min 1 1 0 64 min 1 1 1 Time Out Length for Reception time out length Bit 7 6 5 4 3 2 1 0 8 min 1 0 0 16 min 1 0 1 32 min 1 1 0 64 min 1 1 1 ...

Page 428: ...esolution to the other party at time of G3 communication If set to 1 a declaration will be made using the DIS DCS or DTC signal to the effect that the machine is designed to read and record images at an inch resolution MEMO The type of image and the direction of scanning for inch meter resolution conversion are determined by combinations of bits 1 and 2 of SW05 and bit 2 of SW14 of 1 SSSW as well ...

Page 429: ...te inch meter conversion 0 0 1 0 1 0 0 1 1 1 0 0 text image sub scanning 1 0 1 text image main scanning and sub scanning 1 1 0 text and photo image sub scanning 1 1 1 text and photo image main and sub scanning Bit Function 1 0 Factory setting 0 transmission telephone number indicated on report number of other party number of caller 0 1 not used 2 not used 3 not used 4 not used 5 not used 6 not use...

Page 430: ...se broadcast transmission to prevent the user from making a broadcast by mistake when entering an address for a broadcast transmission Bit 6 Use it to specify whether or not to suspend a communication to all parties when a broadcast transmission is Number of other party Select it to indicate the telephone number sent by the other party CSI signal data Bit Function 1 0 Factory setting 0 not used 1 ...

Page 431: ...select whether to use the V 8 protocol when the other fax machine declares the V 8 protocol in DIS signal If NO is selected the CI signal is not transmitted and the V 8 protocol is not used even if the DIS that specifies the V 8 protocol is received Bit 3 Select whether to declare the V 8 protocol in DIS signal for reception mainly caller manual transmission If NO is selected the V 8 protocol cann...

Page 432: ...ounter Check screen appearing when the Counter key is pressed If Yes is selected the serial No will be indicated If no is selected on the other hand the serial No will not be indicated 15 2 2 Menu Switch Settings 0006 3001 T 15 24 Bit Function 1 0 Factory setting 0 not used 0 1 indicate serial No on counter check screen No Yes 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used No It...

Page 433: ... telephone line from the start of a communication to its end SERVICEMAN 2 not used OFF Select it to mute the monitor sound for the telephone line for the speaker 007 ATT transmission level Use it to set the transmission level ATT Increase the transmission level if an error occurs often because of the line condition at time of a communication MEMO The following error codes are associated with the l...

Page 434: ...ge of settings Initial setting 2 RTN transmission condition 1 1 to 99 10 3 RTN transmission condition 2 2 to 99 times 15 4 RTN transmission condition 3 1 to 99 lines 12 5 NCC pause length pre ID code 0 to 60 sec 4 6 NCC pause length post ID code 0 to 60 sec 4 9 number of digits of telephone numbers in comparison between transmitting and receiv ing machine 0 to 20 digits 6 10 line connection identi...

Page 435: ... these conditions is detected while an image signal is being revised the RTN signal will be transmitted after receiving the procedure signal from the transmitting machine A higher parameter will make the transmission of the RTN signal more difficult No 05 Use it to set the length of item pause automatically put between the access code an the ID code when a number is 20 pseudo CI signal pattern ON ...

Page 436: ...smitting side while it is the length between when the DIS signal is transmitted and when the line is cut in relation to the receiving side No 11 The setting of the T1 timer varies from country to country PTT The T1 timer is variable No 13 If the length of data for a single line is too long e g computer fax increase the 1 line transmission time for possible reception to prevent a reception error No...

Page 437: ...cted count type will not be indicated No 56 fix to total 1 101 for the counter 1 reading No 57 use it to select a count type for the counter 2 reading No 58 use it to select a count type for the counter 3 reading No 59 use it to select a count type for the counter 4 reading No 60 use it to select a count type for the counter 5 reading No 61 use it to select a count type for the counter 6 reading I...

Page 438: ...ot change the setting otherwise the machine may malfunction 15 2 5 NCU Setting 0006 3065 Guide to the Table yes available for the machine Setting Basic counter Copy PDL print Received print Report print Scan total total 1 101 yes yes yes yes copy total 1 201 yes print total 1 301 yes yes PDL 1 total 1 331 yes received print total 1 701 yes report print total 1 801 yes scan total 1 505 yes ...

Page 439: ...t the data under 4 NCU will be set to suit the communication standards of the county region Be sure not to select a different country region from the country region of installation 15 2 8 Setting the Original Reading Functions 0006 3078 T 15 27 T 15 28 Item Description 1 Bit SW Do not change the setting otherwise the read image quality can be lost 2 SLICE 3 GAMMA 4 Numeric 5 LUT 1 fno 6 LUT 2 adj ...

Page 440: ...2 T 15 29 21 left right edge read start position adjustment book mode 1 unit approx 0 03 mm 23 leading edge read start position adjustment book mode 1 unit 0 1 mm 24 leading edge read start position ADF mode 1 unit 0 1 mm 25 trailing edge read end position adjustment ADF mode 1 unit 0 1 mm 26 to 33 Do not change 34 original feed speed adjustment ADF mode 1 unit approx 0 5 mm 1 SSSW Setting 7 PRINT...

Page 441: ...e image will be in Direct do not prohibit select it to print the image by reducing it to fit a single page in divided print mode For instance if an extra length original as long as 2 5 A4R originals is received it will be reduced to 70 to print on 2 A4R sheets T 15 30 bit 0 1 Use bits 0 and 1 to select humidity sensor fixed mode the combinations of modes and bit SW settings are as follows 7 PRINTE...

Page 442: ...e environment is L L and the site of installation is subject to an extremely high level of temperature humidity N N mode use it if the environment is N N and the site of installation is subject to an extremely high low level of temperature humidity H H mode use it if the environment is H H and the site of installation is subject to an extremely low level of temperature humidity 2 NUMERIC Param Set...

Page 443: ...to reset the printer or use it to clear service error E000 5 MLT CLEANING Not used 8 PDL Not used The COUNTER items are as follows Level 1 item Level 2 item Level 3 item Description COUNTER TOTAL total orientated counter SERVICE1 service use total counter 1 SERVICE2 service use total counter 2 TTL total counter COPY total copy counter PDL PRT print counter FAX PRT fax reception print counter RPT P...

Page 444: ...up counter FEEDER ADF related counter FEED ADF pickup counter JAM jam counter TTL machine total jam counter FEEDER ADF jam counter SORTER not used MF manual feed tray jam counter C1 cassette jam counter C2 not used C3 not used C4 not used MISC not used 1 Not incremented at time of printing from the PC The COUNTER items are as follows Level 1 item Level 2 item Level 3 item Description ...

Page 445: ...06 3114 The following is a list of the reports that may be generated showing particulars of each T 15 39 15 2 13 Downloading 0006 3120 Not used Item Description SERVICE SYSTEM service data list system dump print list SERVICE DATA service mode 1 through 7 13 start date SYSTEM DUMP number of communications number of receptions number of recording sheets number of errors KEY HISTORY REPORT 1800 most ...

Page 446: ... Use it to clear user data SSSW and TEL registration data are not cleared SERVICE SW Use it to clear the settings under SSSW The user data is not cleared SERVICE DATA Use it to clear the counters numerator date and start data form the system dump list REPORT ACTIVITY Use it to clear the contents of the communications control report JAM not used ERR not used ALARM not used COUNTER Use it clear the ...

Page 447: ...r PCB PDL Use it to indicate the version of the ROM on the printer controller PCB TYP E EUROP E U K SWEDE N SWISS AUSTRI A DENMA RK NORWA Y 1 SSS W SW01 0001000 0 0001000 0 0001000 0 0001000 0 00010000 00010000 00010000 SW02 0000000 0 0000000 0 0000000 0 0000000 0 00000000 00000000 00000000 SW03 0000000 0 0000000 0 0000000 0 0000000 0 00000000 00000000 00000000 SW04 0000000 0 0000000 0 0000000 0 0...

Page 448: ...00000010 SW15 0000000 0 0000000 0 0000000 0 0000000 0 00000000 00000000 00000000 SW16 0000001 1 0000001 1 0000001 1 0000001 1 00000011 00000011 00000011 SW17 0000000 0 0000000 0 0000000 0 0000000 0 00000000 00000000 00000000 SW18 0000000 0 0000000 0 0000000 0 0000000 0 00000000 00000000 00000000 SW19 0000000 0 0000000 0 0000000 0 0000000 0 00000000 00000000 00000000 SW20 0000000 0 0000000 0 000000...

Page 449: ...0 0 0000000 0 0000000 0 00000000 00000000 00000000 SW33 0000000 0 0000000 0 0000000 0 0000000 0 00000000 00000000 00000000 2 MEN U 05 OFF OFF OFF OFF OFF OFF OFF 06 DIAL DIAL DIAL DIAL DIAL DIAL DIAL 07 10 10 10 10 10 10 10 08 3429 3429 3429 3429 3429 3429 3429 09 33 6 33 6 33 6 33 6 33 6 33 6 33 6 10 25Hz 25Hz 25Hz 25Hz 25Hz 25Hz 25Hz TYP E HOLLA ND BELGUI M AUSTRAL IA FINLAN D N Z ITALY SPAIN 1 ...

Page 450: ...00000 0 SW1 1 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 SW1 2 00000010 00000010 00000010 00000010 0000001 0 0000001 0 0000001 0 SW1 3 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 SW1 4 00000010 00000010 00000010 00000010 0000001 0 0000001 0 0000001 0 SW1 5 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 SW1 6 00000011 00000011 00000011...

Page 451: ...00000 0 SW2 7 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 SW2 8 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 SW2 9 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 SW3 0 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 SW3 3 00000000 00000000 00000000 00000000 0000000 0 0000000 0 0000000 0 2 MEN U 05 OFF OFF OFF OFF OFF O...

Page 452: ...00 00 SW07 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW08 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW09 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW10 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW11 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW12 00000010 0000001 0 0000001 0 ...

Page 453: ...00 SW24 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW25 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW26 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW27 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW28 00000000 0000000 0 0000000 0 00000000 00000000 0000000 0 000000 00 SW29 00000000 0000000 0 0000000 0 000...

Page 454: ...00000000 0000000 0 00000000 0000000 0 SW05 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW06 1000000 0 1000000 0 1000000 0 10000000 1000000 0 10000000 1000000 0 SW07 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW08 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW09 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000...

Page 455: ...0000 0 SW21 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW22 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW23 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW24 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW25 0000000 0 0000000 0 0000000 0 00000000 0000000 0 00000000 0000000 0 SW26 0000000 0 0000000 0 000...

Page 456: ...0 SW04 00000000 00000000 not used not used 00000000 SW05 00000000 00000000 not used not used 00000000 SW06 10000000 10000000 not used not used 10000000 SW07 00000000 00000000 not used not used 00000000 SW08 00000000 00000000 not used not used 00000000 SW09 00000000 00000000 not used not used 00000000 SW10 00000000 00000000 not used not used 00000000 SW11 00000000 00000000 not used not used 0000000...

Page 457: ...ed 00000000 SW26 00000000 00000000 not used not used 00000000 SW27 00000000 00000000 not used not used 00000000 SW28 00000000 00000000 not used not used 00000000 SW29 00000000 00000000 not used not used 00000000 SW30 00000000 00000000 not used not used 00000000 SW33 00000000 00000000 not used not used 00000000 2 MENU 05 OFF OFF not used not used OFF 06 DIAL DIAL not used not used DIAL 07 10 10 not...

Page 458: ...100 100 100 100 100 100 100 18 0 0 0 0 0 0 0 19 400 400 400 400 400 400 400 20 100 40 100 100 100 100 30 21 0 20 0 0 0 0 30 22 400 200 400 400 400 400 400 24 10 10 10 10 10 10 10 25 60 60 60 60 60 60 60 27 0 0 0 0 0 0 0 28 3 3 3 3 3 3 3 56 101 101 101 101 101 101 101 57 201 201 201 201 201 201 201 58 0 0 0 0 0 0 0 59 0 0 0 0 0 0 0 60 0 0 0 0 0 0 0 61 0 0 0 0 0 0 0 5 TYPE EUROP E U K SWEDE N SWISS ...

Page 459: ...500 3500 3500 3500 3500 13 1300 1300 1300 1300 1300 1300 1300 15 120 120 120 120 120 120 120 16 2 2 2 2 2 2 2 17 100 100 100 100 100 100 100 18 0 0 0 0 0 0 0 19 400 400 400 400 400 400 400 20 100 100 100 100 100 100 100 21 0 0 0 0 0 0 0 22 400 300 400 400 400 400 400 24 10 10 10 12 10 10 10 25 60 60 60 60 60 60 60 27 0 0 0 0 0 0 0 28 3 3 3 3 3 3 3 56 101 101 101 101 101 101 101 57 201 201 201 201 ...

Page 460: ...09 6 6 6 6 6 6 6 10 5500 5500 5500 5500 5500 3500 5500 11 3500 3500 3500 3500 3500 3500 3500 13 1300 1300 1300 1300 1300 1300 1310 15 120 120 120 120 120 120 120 16 2 2 2 2 2 2 2 17 100 100 40 100 100 100 100 18 0 0 20 0 0 0 0 19 400 400 200 400 400 400 400 20 100 100 100 100 100 100 100 21 0 0 0 0 0 0 0 22 400 400 400 400 400 400 400 24 10 10 10 10 10 10 10 25 60 60 60 60 60 60 60 27 0 0 0 0 0 0 ...

Page 461: ...SIA 3 NUMERI C Param 02 10 8 10 10 10 10 10 03 15 15 15 15 15 15 15 04 12 6 12 12 12 12 12 05 4 4 4 4 4 4 4 06 4 4 4 4 4 4 4 09 6 6 6 6 6 6 6 10 4500 9000 5500 5500 5500 5500 5500 11 3500 3500 3500 3500 3500 3500 3500 13 1300 1300 1300 1300 1300 1300 1300 15 120 120 120 120 120 120 120 16 2 2 2 2 2 2 2 17 100 100 100 100 100 100 100 18 0 0 0 0 0 0 0 19 400 400 400 400 400 400 400 20 100 100 150 10...

Page 462: ...RMA N FRANC E SINGAPOR E CZECH SLOVENI A ASIA TYPE POLAND EUROPE2 TAIWAN STANDAR D USA 3 NUMERIC Param 02 10 10 not used not used 10 03 15 15 not used not used 15 04 12 12 not used not used 12 05 4 4 not used not used 4 06 4 4 not used not used 4 09 6 6 not used not used 6 10 5500 5500 not used not used 5500 11 3500 3500 not used not used 3500 13 1300 1300 not used not used 1300 15 120 120 not use...

Page 463: ... PRINT Use it to generate a test pattern for service 4 MODEM NCU Test 4 MODEM NCU Use it to execute a relay operation test or modem DTMF and tonal signal transmission reception tests 17 100 100 not used not used 100 18 0 0 not used not used 0 19 400 400 not used not used 200 20 100 100 not used not used 100 21 0 0 not used not used 0 22 400 400 not used not used 200 24 10 10 not used not used 20 2...

Page 464: ...ODE using the Left or Right Arrow key and press the OK key To end test mode press the Stop key and then the Additional Functions key F 15 10 1 D RAM 1 3 TEST MODE 1 6 8 E120 2 CCD TEST 1 8 3 PRINT 0 9 3 PRINT disabled 3 1 WHITE 3 PRINT 3 2 BLACK 3 PRINT disabled 3 3 STRIPES 3 PRINT disabled 3 4 CHECKERS 3 PRINT disabled 3 5 CHECKERS 2 3 PRINT 3 6 ENDURANCE 3 PRINT disabled 3 7 BLACK WHITE 3 PRINT ...

Page 465: ...5 R ON RELAY 2 000000000010 2 0 IPSEL2 ON RELAY 2 100000000000 2 1 NZ ON RELAY 2 010000000000 2 2 CI1 ON RELAY 2 001000000000 2 3 CI2 ON RELAY 2 000100000000 2 4 AST ON RELAY 2 000010000000 2 5 C1 ON RELAY 2 000001000000 2 6 C2 ON RELAY 2 000000100000 2 7 NOR ON RELAY 2 000000010000 2 8 DCSEL ON RELAY 2 000000001000 2 9 DCL1M ON RELAY 2 000000000100 2 IPSEL1 ON RELAY 2 000000000001 2 IPSEL3 ON REL...

Page 466: ...z 4 2 FREQ 1100 Hz 4 2 FREQ 1300 Hz 4 2 FREQ 1500 Hz 4 2 FREQ 1650 Hz 4 2 FREQ 1850 Hz 4 2 FREQ 2100 Hz 4 4 G3 Tx 0 8 4 4 G3 Tx 300 bps 4 4 G3 Tx 2400 bps 4 4 G3 Tx 4800 bps 4 4 G3 Tx 7200 bps 4 4 G3 Tx 9600 bps 4 4 G3 Tx TC7200 bps 4 4 G3 Tx TC9600 bps ...

Page 467: ...TEST 8 4 5 DTMF Tx TEST 9 4 5 DTMF Tx TEST 4 5 DTMF Tx TEST 4 4 G3 Tx 14400 bps 4 4 G3 Tx 12000 bps 4 6 TONE Rx 000 4 8 V 34 G3 Tx TEST 0 5 UP DOWN 5 AGING TEST not used 4 8 V 34 G3 Tx TEST Baud 3429 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 2400 Speed 21 6 4 8 V 34 G3 Tx TEST Baud 3000 Speed 28 8 4 8 V 34 G3 Tx TEST Baud 2800 Speed 26 4 4 8 V 34 G3 Tx TEST Baud 2743 Speed 24 0 4 8 V 34 G3 Tx TEST Baud ...

Page 468: ... on the LCD 6 FACULTY TEST 1 9 6 1 G3 4800 bps Tx 4800 bps 6 2 REGISTRATION REGISTRATION SW OFF 6 3 SENSOR 1 4 DS of DES of DDS of CRG on DCVS on MLT on A4 TN on JAM of HPS on BCVS of TBS on WTS of 6 4 ADF 6 6 SPEAKER FREQ 1 VOL 2 6 7 OPERATION PANEL 6 6 SPEAKER FREQ TEST 6 6 SPEAKER VOL MIN MAX 6 5 STAMP 1 2 CT1 on A4 6 9 LINE DETECT 1 3 6 ESS TEST C1 OFF 0Hz HOOK ON ON FC OFF not used CNG DETECT...

Page 469: ...INT Test 3 PRINT Press 3 on the keypad from the Test Mode menu to select Print Test mode A press on 2 or 6 on the keypad during the test will generate any of the following 2 types of test patterns Do not use the others as they are especially designed for use by the factory and R D 2 on Keypad 3 2 Press it to generate BLACK which is a solid black print 1 D RAM 14848K 1 D RAM 14848K Press 1 on the k...

Page 470: ...n on off a selected relay to execute a switch over test G3 signal transmission test Use it to generate the G3 signal coming from the modem using the telephone line terminal and the speaker DTMF signal reception test Use it to generate the DTMF signal coming from the modem using the telephone line terminal and the speaker Tonal signal reception test Use it to monitor a specific frequency and the DT...

Page 471: ...elects the frequency test In this test signals of the following frequencies from the modem are transmitted using the telephone line terminal and the speaker To select a different frequency use the keypad T 15 53 MEMO The frequency and the output level of individual frequencies are in keeping with the output level set in service mode V 34 G3 signal transmission test The modem sends V 34 G3 signals ...

Page 472: ...gnal transmission test In the test the following DTMF signals from the modem are transmitted using the telephone line terminal and the speaker The number pressed on the keypad selects a specific DTMF signal MEMO The output level of individual signals is in keeping with the setting made in service mode Tonal DTMF Signal Reception Test A press on 6 on the keypad from the MODEM NCU Test menu selects ...

Page 473: ... Numeric key Baud rate 0 3429 baud 1 3200 baud 2 3000 baud 3 2800 baud 4 2743 baud 5 2400 baud Cursor key Speed 2400 bps 4800 bps 7200 bps 9600 bps 12000 pbs 14400 bps 4 6 TONE Rx 000 0 0 0 changes from 0 to 1 in response to detection of a signal of 1300 25 Hz changes from 0 to 1 in response to detection of a signal of 400 30 Hz changes from 0 to 1 in response to detection of a signal of 1100 25 H...

Page 474: ...Keypad Item Description 1 G3 Signal Transmission Test Transmits a G3 signal at 4800 bps to the telephone line and the speaker 2 not used 3 Sensor Test Executes an operation test on a specific sensor 4 ADF Test Executes an operation test on the ADF 5 not used 6 Speaker Test Executes an operation test on the speaker 7 Control Panel Test Executes an operation test on the LCD LED control panel keys 9 ...

Page 475: ...pad DS original sensor 1 PS6 on if present of if absent DES registration sensor 1 PS7 on if present of if absent DDS original delivery sensor 1 PS8 on if present of if absent CRG not used DCVS Reader unit slide detecting switch SW1 and toner supply cover open closed detecting switch SW2 on reader unit in position and toner supply cover closed of reader unit not in position or toner supply cover op...

Page 476: ...from the control panel selects the OPERATION PANEL Test menu enabling the following tests LCD Test A press on the Start key under OPERATION PANEL test will start LCD test in which the screen will be filled with the character H another press will cause the screen to turn totally black LED Lamp Test A press on the Start key after the LCD test selects the LED lamp test turning all lamps in the contro...

Page 477: ...2 if equipped with fax functions OK E A C F B G H J I D Same as LCD indications Same as LCD indications I B D G F J C K L P M E H N R A Q O OK Report Memory Reference Fax Monitor Delayed Transmission Book Sending Clear Delete Space Tone Function Redial Pause Coded Dial Directory Receive Mode Fax Resolution D T R ABC DEF GHI JKL MNO PQRS TUV WXYZ ...

Page 478: ...is the flow of work for the control panel test 9 8 7 1 2 3 4 5 6 a b c Report Memory Reference Fax Monitor Delayed Transmission Book Sending Clear Delete Space Tone Function Redial Pause Coded Dial Directory Receive Mode Fax Resolution D T R ...

Page 479: ...is detected in relation to the telephone terminal ESS Test 6 ESS TEST A press on the key from the FACULTY TEST menu executes the ESS Energy Save Stanby hereafter ESS test In the course of execution the test causes the machine to be in ESS mode causing all LEDs except the Energy Saver Press the Start key Character H is indicated The screen turns totally black All LED lamps go ON A press on the key ...

Page 480: ...6 on the Keypad The BOOK read parameter 6 SCANNER 7 CCD 18 1 19 21 23 is initialized 1 The term CCD18 setting refers to the setting for original read position adjustment executed by a press on 3 of the keypad under CCD TEST of TEST MODE 15 2 19 Service Report 0006 3306 Manually Generating Reports The following reports may be generated manually in service mode T 15 58 SYSTEM SERVICE DATA LIST The f...

Page 481: ...000 00000000 10010000 00000000 00000000 00000000 00000000 00000000 00000010 00000000 00000001 00000000 00000011 00000010 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 02 01 2001 13 49 FAX 001 SYSTEM DATA LIST CLEAR DATE 02 01 2001 TX A4 RX A4 14400 14400 9600 STD MH G3 PRINT 000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...

Page 482: ...DIS DCS or DTC received 7 Bit 1 through 48 of DIS DCS or DTC transmitted 8 RX received procedure signal TX transmitted procedure signal KEY HISTORY REPORT The report indicates the most recent 1800 key presses Guide to Indication 000 1 7 3 0 0 Number of Number of Number of 000 errors 001 errors 002 errors START TIME 02 08 19 30 OTHER PARTY MAKER CODE 10001000 MACHINE CODE 10011100 00000000 Rx bit 1...

Page 483: ...4 06 02 01 13 54 05 02 01 13 54 04 02 01 13 54 03 02 01 13 52 54 02 01 13 52 40 02 01 13 51 22 02 01 13 51 20 02 01 13 51 19 02 01 13 51 16 02 01 13 50 52 02 01 13 50 52 02 01 13 50 51 NEXT_KEY PREV_KEY NEXT_KEY NEXT_KEY NEXT_KEY PREV_KEY PREV_KEY SET_KEY NEXT_KEY PREV_KEY PREV_KEY STOP_KEY STOP_KEY NEXT_KEY PREV_KEY PREV_KEY USER_KEY STOP_KEY STOP_KEY STOP_KEY 02 01 13 55 47 02 01 13 55 45 02 01 ...

Page 484: ...ansmission image will be attached when memory transmission is used Type of report Operation Error TX report w error code list dump list Enable automatic generation on the report settings menu in user mode menu i e use bits 0 and 1 of SW01 of service data 1 SSSW RX report w error code list dump list Enable automatic generation on the report settings menu in user mode menu i e use bits 0 and 1 of SW...

Page 485: ... attached to the RX report in response to an error reception To attach use SSSW SW01 in service mode 02 08 2001 19 29 FAX 001 START TIME 02 08 19 28 OTHER PARTY MAKER CODE 10001000 MACHINE CODE 10011100 00000000 Rx bit 1 00000000 01110011 10011101 00100010 00000000 00000000 00000000 bit56 Tx bit 1 00000000 01100000 00011111 00100010 00000000 00000000 00000000 bit56 Rx NSS CSI DIS CFR PPR Tx NSS DC...

Page 486: ...ansmitted procedure signal 02 08 2001 19 33 FAX 001 START TIME 02 08 19 30 OTHER PARTY MAKER CODE 10001000 MACHINE CODE 10011100 00000000 Rx bit 1 00000000 01100110 00011111 00100010 00000000 00000000 00000000 bit56 Tx bit 1 00000000 01110111 00010001 00100011 00000001 10101011 11000001 bit56 bit57 00000001 00000001 00000100 00000000 00000000 bit96 Rx NSS TSI DCS PIX Tx NSF DIS CFR 1 2 3 4 5 6 7 8...

Page 487: ...Chapter 16 Service Tools ...

Page 488: ......

Page 489: ...Contents Contents 16 1 List of Special Tools 16 1 16 2 List of Solvents and Oils 16 2 ...

Page 490: ......

Page 491: ...in addition to the standard set of tools when servicing the machine T 16 1 No Tool name Tool No Shape Rank Remarks 1 Digital multimeter FY9 2002 A For making electrical checks 2 NA 3 Test Sheet FY9 9196 A For adjusting checking images Rank A Every service person is expected to carry one ...

Page 492: ...e locally IPA isopropyl alcohol may be substituted 2 Lube Lubricating e g Polyalphaolefinoil lithium soap polybutene Tool No HY9 0007 MOLYKOTE EM 50L Grease contact sensor drive rail drive assembly hinge of the manual feed tray ADF delivery roller and pick up shaft of the ADF 3 Electricity Lubricating e g Tool No CK 8006 grease IF 20 connection of the vertical path roller and the gear connection o...

Page 493: ...Jun 17 2004 ...

Page 494: ......

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