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Feeding Paper to Processing Tray Unit

1. The paper delivered from the host machine is fed by the inlet roller and delivery roller.

The inlet roller and delivery roller are driven by the feed motor (M1).
The paper trailing edge pushing guide is lifted by turning ON the paper trailing edge pushing guide solenoid (SL1) to secure
the paper feed path.

Inlet Roller

Delivery Roller

M1

SL1

Paper Trailing Edge
Pushing Guide

2. The trailing edge of the paper delivered by the delivery roller is pushed on the processing tray by the paper trailing edge

pushing guide.

Paper Trailing Edge Pushing Guide

3. The paper is stacked on the processing tray by the paddle.

The paddle is driven by the feed motor (M1).
When the paddle motor (M10) runs, the paddle unit moves down. The paddle makes contact with the paper and feeds the
paper to the processing tray unit.

M10

M1

Paddle

Processing Tray Unit

Paddle Unit

2. Technical Explanation

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Summary of Contents for Inner Finisher-J1

Page 1: ...SERVICE MANUAL COPYRIGHT 2016 CANON INC CANON Inner Finisher J1 Rev 1 PRINTED IN U S A September 2 2016 Rev 1 Inner Finisher J1 ...

Page 2: ...g or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual ma...

Page 3: ... door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal me...

Page 4: ...nation 10 Basic Configuration 11 Functional Configuration 11 Overview of Electrical Circuitry 11 Controls 12 Controls 12 Basic Operation 13 Outline 13 Initialization 15 Feed Unit 16 Outline 16 Feeding Paper to Processing Tray Unit 17 Processing Tray Unit 18 Outline 18 Stacking Operation 18 Alignment Shifting Operation 20 Staple Operation 26 Staple free Staple Operation 27 Stack Delivery Operation ...

Page 5: ... List of PCBs 52 Other Parts 53 External Cover 54 Removing the Front Cover Unit 54 Removing the Rear Cover 54 Removing the Delivery Tray 54 Removing the Tray Guide Cover 55 Main Unit 57 Removing the Upper Feed Guide Unit 57 Removing the Processing Tray Unit 58 Removing the Stapler Unit 62 Removing the Staple free Staple Unit 63 Solenoids 64 Removing the Paper Trailing Edge Pushing Guide Solenoid S...

Page 6: ...Turning OFF the Main Power 79 Points to Note at Installation 79 Kontrollen vor der Installation German Deutsch 79 Product Name 79 Unpacking 80 Unpacking Procedure 80 Checking the Contents 81 Installation Outline Drawing 82 Installation Procedure 83 Preparation for Host Machine 83 Installation of Inner Finisher 86 Checking After Installation 91 Disposal Parts Check 91 Operation Check 91 Detach This...

Page 7: ...Safety Precautions Power Supply 2 Notes Before Servicing 2 Points to Note at Cleaning 2 Notes On Assembly Disassembly 2 ...

Page 8: ...ly Notes on Assembly Disassembly Follow the items below to assemble disassemble the device 1 Disconnect the power plug to avoid any potential dangers during assembling disassembling works 2 If not specially instructed reverse the order of disassembly to reinstall 3 Ensure to use the right screw type length diameter etc at the right position when assembling 4 To keep electric conduction binding scr...

Page 9: ...ue value is shown below as a reference value Type of Screws RS tight W Sems Binding TP Fastened member Metal Resin Metal Resin Metal Resin Metal Resin Tightening torque N m M4 Approx 1 6 Approx 1 6 Approx 1 6 Approx 0 8 Approx 1 6 Approx 0 8 Approx 1 6 Approx 0 8 M3 Approx 0 8 Approx 0 8 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 For PCB refer to the tightening torque value ...

Page 10: ...Product Overview 1 Features 5 Specifications 6 Name of Parts 9 ...

Page 11: ...d into the slit on the inner finisher and stapled manually a copy at a time Staple free stapling which binds up to five sheets of paper without staples Improved quietness with no initialization procedure Easy to install in the host machine The optional puncher unit can be installed in the finisher 1 Product Overview 5 ...

Page 12: ...ty Processing tray Small size 1 50 sheets or less Large size 2 30 sheets or less The stacking capacities are estimates when con verting weight to number of 80 g m 2 sheets The cover includes two 256 g m 2 sheets No 2 delivery tray Small size 1 Height 5 2 mm or less equivalent to 50 sheets Large size 2 Height 5 2 mm or less equivalent to 50 sheets The stacking capacities are estimates when con vert...

Page 13: ...ed length more than 216 mm to 457 2 mm A3 A4R B4 B5R 11X17 LGL LTR R 8K 16KR SRA3 12X18 Staple Unit Item Specifications Remarks Stapling method Punching by rotating cam Flat clinch Stapling position See below Stapling paper size A3 B4 A4 A4R B5 11X17 LGL LTR LTR R 8K 16K EXEC Stapling capacity Small size A4 B5 LTR 16K EXEC 52 to 81 4g m2 50 sheets More than 81 4 to 105 g m 2 30 sheets More than 10...

Page 14: ... Unit Item Specifications Remarks Stapling method Pressing by rotating cam Tooth shaped clinch Stapling position Rear 1 point stapling see below Stapling at four locations upper left upper right lower right lower left is possible using the host machine s LUI through image processing of the printed surface Stapling size A3 B4 A4 B5 11X17 LTR 8K 16K Stapling capacity 52 to 64 g m2 5 sheets or less M...

Page 15: ...Tray 4 Staple Button 2 Front Cover 5 Delivery Tray Stack Tray 3 Slit 6 Auxiliary Tray Cross Section 1 2 3 8 4 5 6 7 No Parts Name No Parts Name 1 Paper Retainer 5 Assist Guide 2 Paddle 6 Delivery Roller 3 Return Belt 7 Alignment Plate 4 Inlet Roller 8 Delivery Tray 1 Product Overview 9 ...

Page 16: ...ical Explanation 2 Basic Configuration 11 Controls 12 Basic Operation 13 Feed Unit 16 Processing Tray Unit 18 Stack Tray Unit 31 Jam Detection 33 Fan Control 35 Down sequence 36 Power Supply 37 Upgrading 38 ...

Page 17: ...e host machine in addition to controlling this machine s operation sequence The CPU IC1 on the finisher controller PCB contains a flash ROM used to store the operating sequence program The finisher controller PCB uses the UFDI communication line to receive various commands from its host to drive the motors It also uses serial communications to send information on the sensors and switches to its ho...

Page 18: ...ation Staple free Staple Operation on page 27 Delivery Operation Stack Delivery Operation on page 29 Paper Retainer Operation Paper Retainer Operation on page 30 Stack Tray Unit Stack Tray Shift Operation Stack Tray Shift Operation on page 31 Stack Tray Paper Height Detection Stack Tray Paper Height Detection Control on page 31 Stack Tray Paper Full Detection Stack Tray Paper Full Detection on pag...

Page 19: ... below 1 The paper delivered from the host machine is fed by the inlet roller and delivery roller Delivery Roller Inlet Roller 2 The trailing edge of the paper delivered by the delivery roller is pushed on the processing tray by the paper trailing edge pushing guide Paper Trailing Edge Pushing Guide 3 The paper is fed toward the processing tray by the paddle The return belt feeds the paper to the ...

Page 20: ... central reference position Rear Alignment Plate Front Alignment Plate 5 The operations described in steps 1 to 4 are repeated for each sheet to stack the sheets on the processing tray 6 The stacked sheets are stapled or staple free stapled only when in the relevant mode Stapler Unit Staple free Staple Unit 2 Technical Explanation 14 ...

Page 21: ...e starting a job the stack tray paper height sensor PS9 detects the paper height When recovering from sleep mode At the start of a job At the end of a job After the cover is closed Initialization is performed regardless of the sensor status If at the home position initialization is performed by moving the sensor away from the home position 1 Target sensors Symbol Parts Name Symbol Parts Name PS2 P...

Page 22: ...detect the paper feed state and jam M7 M6 M9 M2 M8 PS1 M3 4 M5 M1 M10 SL1 PS17 Symbol Parts Name Symbol Parts Name M1 Feed Motor M8 Stapler Motor M2 Return Belt Motor M9 Clinch Motor M3 Front Alignment Motor M10 Paddle Motor M4 Rear Alignment Motor PS1 Delivery Sensor M5 Assist Motor PS17 Inlet Sensor M6 Tray Shift Motor SL1 Paper Trailing Edge Pushing Guide Solenoid M7 Stapler Shift Motor 2 Techn...

Page 23: ...r Delivery Roller M1 SL1 Paper Trailing Edge Pushing Guide 2 The trailing edge of the paper delivered by the delivery roller is pushed on the processing tray by the paper trailing edge pushing guide Paper Trailing Edge Pushing Guide 3 The paper is stacked on the processing tray by the paddle The paddle is driven by the feed motor M1 When the paddle motor M10 runs the paddle unit moves down The pad...

Page 24: ...er Stopper Allows the paper stacked on the processing tray to be pressed against itself to align the paper in the feed direction Front Rear Alignment Plate Aligns the paper stacked on the processing tray in the width direction and shifts the paper Assist Guide The assist guide supports the trailing edge of the paper stacked on the processing tray unit and the assist claw delivers the paper stack b...

Page 25: ... the delivery sensor PS1 detects the trailing edge of the paper the return belt motor M2 runs to move the return belt unit down The delivered paper is pressed against the stopper by the return belt driven by the feed motor M1 and aligned in the feed direction After a given time elapses the return belt unit is moved up M2 M1 PS1 Return Belt Stopper NOTE Paper is not fed by the returned belt if the ...

Page 26: ... belt motor error E577 8001 Paddle motor error E577 0002 Paddle motor error Alignment Shifting Operation Outline The paper stacked on the processing tray is aligned in the width direction by the front and rear alignment plates Then the paper is delivered to the delivery tray When shift sort is specified the paper stacked on the processing tray is aligned to the front or rear and shifted to sort th...

Page 27: ...ift Sort 210 0 to 297 0 mm 173 4 to 215 9 mm A3 A4 A4R B4 B5 11X17 LTR R LGL LTR 8K 16K EXEC Front shift 20 mm in front of the center position Rear shift 10 mm to the rear of the center position Shift amount 30 mm Operation Mode Paper Size Alignment Position Remarks Staple A3 B4 A4 A4R B5 11X17 LGL LTR LTR R 8K 16K EX EC Front 1 point stapling Front of the paper stack End face at 148 5 mm in front...

Page 28: ...nd of Paper 5 mm Middle of Feeding Path End of Paper 5 mm 2 Move the front and rear alignment plates to align the paper center alignment 5 mm 5 mm Rear Alignment Plate Middle of Feeding Path Front Alignment Plate When the paper width is more than 297 0 mm SRA3 12X18 1 After the delivery sensor PS1 detects the paper the front and rear alignment plates move to the wait positions paper width 20 mm an...

Page 29: ...it positions Wait positions during front shift front alignment plate position paper width 20 mm rear alignment plate position paper width 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path End of Paper 20 mm Front Alignment Plate Wait positions during rear shift front alignment plate position paper width 5 mm rear alignment plate position paper width 10 mm Rear Alignment Plate End ...

Page 30: ...he rear alignment plate Do not move the front alignment plate Front Alignment Position Middle of Feeding Path 5 mm 20 mm During rear shift move only the front alignment plate Do not move the rear alignment plate Rear Alignment Position Middle of Feeding Path 10mm 5mm 2 Technical Explanation 24 ...

Page 31: ...late End of Paper 5 mm Middle of Feeding Path 148 5 mm Front Alignment Plate Rear 1 point stapling front alignment plate position paper width 5 mm rear alignment plate position center 148 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path 148 5 mm Front Alignment Plate 2 Move the front and rear alignment plates to align the paper 5mm 5mm Middle of Feeding Path Rear Alignment Positi...

Page 32: ...pler Shift Motor M7 Stapler Unit Stapler Shift HP Sensor PS11 Stapler Unit Stapling occurs when the cam driven by the stapler motor M8 rotates once The cam s home position is detected by the staple home position sensor If the staple home position sensor is off the finisher controller PCB runs the stapler motor until the staple home position sensor turns on and resets the staple cam to its initial ...

Page 33: ...002 Stapler shift motor error Staple free Staple Operation Outline When staple free stapling is specified the paper stack that is center aligned by the processing tray is moved to the staple free stapling position by the front alignment plate and assist guide The paper stack is clinched by the clinch arm The clinch arm s home position is detected by the clinch HP sensor PS15 After power ON the fin...

Page 34: ...ations Remarks Stapling capacity 52 to 64 g m 2 5 sheets or less More than 64 to 81 4 g m 2 4 sheets or less More than 81 4 to 105 g m 2 3 sheets Stapling a mix of same width is possi ble Stapling a mix of different widths is not possible If the staple free staple setting exceeds the stapling capacity 5 sheets that can be bound divided delivery is performed If the upper limit is exceeded shift sor...

Page 35: ...very 2 sheets and delivered If the 3rd sheet is the last sheet the last sheet is included to create a 3 sheet stack and delivered The following table shows the number of divided delivery sheets depending on the paper type paper size and paper weight In non sort mode Paper type Paper size Paper weight Print mode Number of divided delivery sheets Transparency label postcard envelope tracing paper 1 ...

Page 36: ...h 355 6 mm LGL or more 1 sided 2 sided Other than above 1 sided 2 sheets 2 sided 5 sheets Plain 2 3 Paper length 182 mm to 216 mm Paper width 210 mm to less than 279 4 mm 16K EXEC B5 1 sided 2 sided 2 sheets Paper length 355 6 mm LGL or more 1 sided 2 sided Other than above 1 sided 2 sided 5 sheets Paper Retainer Operation The paper retainer holds down the paper stack in the delivery tray to preve...

Page 37: ... the stack tray lower limit sensor PS10 Stack Tray Stack Tray Lower Limit Sensor PS10 Stack Tray Paper Height Sensor PS9 M6 Stack Tray Paper Height Detection Control The height of the paper stack on the stack tray is detected by the stack tray paper height sensor PS9 After paper has been delivered to the stack tray the stack tray moves down by the specified amount Next the stack tray moves up unti...

Page 38: ...and stack tray lower limit1 sensor PS10 are on When the stack tray moves down by the specified amount after paper is delivered to the stack tray the stack tray lower limit sensor PS10 turns on When a stack height higher than the height equivalent to 500 small size sheets is detected When the internal counter 1 detects that 30 or more copies of stapled or staple free stapled paper stacks have been ...

Page 39: ...ensor PS1 detects pa per 1200 Early timing jam The next paper reception notification signal is detected ear lier than the specified time after the previous paper reception notification signal is received from the host machine 1301 Power on jam PS1 The delivery sensor PS1 detects paper during power on or after recovering from sleep mode 1304 Power on jam PS17 The inlet sensor PS17 detects paper dur...

Page 40: ... 1C16 Paddle motor error E516 1C30 Rear alignment motor error E530 1C32 Stapler shift motor error E532 1C35 Return belt motor error E535 1C37 Front alignment motor error E537 1C40 Tray shift motor error E540 1C77 Paddle motor error E577 1F01 Paper feed cancellation jam The finisher receives a paper feed cancellation instruction from the host machine for paper delivered according to a pa per recept...

Page 41: ... Error code FM1 Inlet Cooling Fan Cooling of paper E551 0001 E551 0002 Operation Fan Warm up ro tation Standby When a job starts During a job After a job ERR JAM Sleep Inlet Cooling Fan FM1 OFF OFF ON ON OFF OFF OFF 2 Technical Explanation 35 ...

Page 42: ...fault temperature is 30 deg at power on The state is monitored every 15 seconds When this machine worked for 15 seconds the temperature is increased 0 3 deg When this machine did not worked same as the temperature is decreased 0 15 deg End conditions When any one of the following conditions is satisfied the operation is finished The internal temperature 2 of assumption reached less than 60 deg The...

Page 43: ...ler Motor Stack Tray Paper Height Sensor Sensors PS1 to PS8 PS10 to PS17 Front Cover Switch Motors M1 to M7 M9 to M10 M CPU IC1 F1 5VDC 3 3VDC 24VDC FM1 Inlet cooling fan F3 F2 SW1 M8 PS9 Paper Trailing Edge Pushing Guide Solenoid SL1 F4 Host machine 3 3V generation circuit Finisher Controller PCB PCB1 Protective Functions The finisher controller PCB is provided with fuses F1 through 4 which blow ...

Page 44: ...Upgrading Upgrading When upgrading the firmware of the finisher controller PCB upgrade from the host machine For details see the service manual for the host machine 2 Technical Explanation 38 ...

Page 45: ...Periodical Service 3 List of Work for Scheduled Servicing 40 ...

Page 46: ...rication AD Adjustment CH Maintenance No Part Name Part Number Number Interval Counter Reference 1 Stapler Unit FM1 N381 1 CR 500 000 times DRBL 2 FIN STPR Removing the Stapler Unit on page 62 2 Staple free Staple Unit FM1 C429 1 CR 30 000 times DRBL 2 FR STPL Removing the Staple free Staple Unit on page 63 3 Periodical Service 40 ...

Page 47: ...Disassembly Assembly 4 Notes at Parts Replacement 42 Removing this Machine 43 List of Parts 48 External Cover 54 Main Unit 57 Solenoids 64 Motor 65 Fan 66 PCB 67 Sensor 69 Other Parts 70 ...

Page 48: ...Notes at Parts Replacement CAUTION Dismantle the inner finisher from the host machine first whenever replacing its parts 4 Disassembly Assembly 42 ...

Page 49: ...he Front Cover 1 and Front Upper Cover 2 1 2 2 Remove the Left Upper Cover 1 1 Screw 2 1x 2 1 3 Remove the Left Cover 1 3 Screws 2 3x 2 1 4 Remove the Fixed Plate 1 1 Coin Screw 2 1 2 1x 5 Remove the Connector Cover 1 1 Screw 2 1x 2 1 6 Pull out the Finisher Cable Harness 2 from the the hole 1 of the Inner Cover 2 Connectors 3 4 Disassembly Assembly 43 ...

Page 50: ...ner Finisher to the covers of the host machine Doing those may cause damage to the exterior of the host machine Removing this Machine from the Host Machine In the case of Inner Finisher and Inner Puncher Unit 1 Open the Front Cover 1 and Front Upper Cover 2 2 1 2 Open the finisher front cover 1 and push the Disengagement Lever 2 2 1 3 Slide the Inner Finisher 1 4 Disassembly Assembly 44 ...

Page 51: ... 1 4 Remove the Wire Sub Tray 1 5 Remove the Stack Tray 1 2 Claws 2 2 Hooks 3 2 3 2x 1 6 Remove the Rail Cover 1 3 Screws 2 2 2 3x 2 1 4 Disassembly Assembly 45 ...

Page 52: ... Stopper 1 1 Screw 2 1 2 1x 1x 9 Remove the Interface Connector Cover 1 1 Screw 2 1x 1 2 10 Remove the Rail Relay Cable 1 3 Wire Saddles 2 1 Reuse Band 3 2 Connectors 4 3 2 4 4x 2x 1 11 Remove the Inner Puncher Unit 1 1 Screw 2 1 2 1x 4 Disassembly Assembly 46 ...

Page 53: ...12 Disconnect the 2 connectors 1 of the Rail Unit 2x 1 13 Remove the Inner Finisher 1 2 Screws 2 2x 1 2 2 4 Disassembly Assembly 47 ...

Page 54: ...ront Cover Unit Removing the Front Cover Unit on page 54 2 Tray Guide Cover Removing the Tray Guide Cover on page 55 3 Delivery Tray Removing the Delivery Tray on page 54 4 Rear Cover Removing the Rear Cover on page 54 List of Main Unit 1 2 4 Disassembly Assembly 48 ...

Page 55: ... Parts Name Reference 1 Stapler Unit Removing the Stapler Unit on page 62 2 Staple free Staple Unit Removing the Staple free Staple Unit on page 63 List of Solenoids SL1 No Parts Name Main Unit Reference SL1 Paper Trailing Edge Pushing Guide Solenoid Product Configuration Removing the Paper Trailing Edge Pushing Guide Sole noid SL1 on page 64 4 Disassembly Assembly 49 ...

Page 56: ... Motor Processing Tray Unit M4 Rear Alignment Motor Processing Tray Unit M5 Assist Motor Processing Tray Unit M6 Tray Shift Motor Product Configuration M7 Stapler Shift Motor Product Configuration Removing the Stapler Shift Motor M7 on page 65 M8 Stapler Motor Stapler Unit M9 Clinch Motor Staple free Staple Unit M10 Paddle Motor Product Configuration NOTE Check the operation of the part in the fol...

Page 57: ...figuration Removing the Inlet Coolong Fan FM1 on page 66 NOTE Check the operation of the part in the following service mode Service Mode SITUATION Parts Check List of Sensors Switches PS10 PS2 PS12 PS11 MSW1 PS3 PS15 PS13 PS4 PS5 PS1 PS6 PS7 PS8 PS9 PS14 PS17 4 Disassembly Assembly 51 ...

Page 58: ...wer Limit Sensor Product Configuration PS11 Stapler Shift HP Sensor Product Configuration PS12 Manual Staple Sensor Front Cover Unit PS13 Clinch Motor Drive Detec tion Sensor Staple free Staple Unit PS14 Stack Tray HP Sensor Processing Tray Unit PS15 Clinch HP Sensor Staple free Staple Unit PS17 Inlet Sensor Product Configuration MSW1 Front Cover Switch Product Configuration NOTE Check the operati...

Page 59: ...Other Parts 1 No Parts Name Main Unit Reference 1 Return Belt Unit Product Configuration Removing the Return Belt Unit on page 70 4 Disassembly Assembly 53 ...

Page 60: ...ws 2 2x 2 2 1 3 Move the Front Cover Unit 1 and disconnect the 2 Connectors 2 1x 2 1 Removing the Rear Cover Preparation 1 Remove the machine from the host machine Removing this Machine from the Host Machine on page 43 Procedure 1 Remove the Rear Cover 1 2 Screws 2 1 Claw 3 2 Hooks 4 2x 1x 2 4 1 3 Removing the Delivery Tray Procedure 1 Remove the Delivery Tray 1 2 Claws 2 2 Hooks 3 4 Disassembly A...

Page 61: ... of assembly A A Removing the Tray Guide Cover Preparation 1 Remove this machine from the host machine Removing this Machine from the Host Machine on page 43 2 Remove the Front Cover Unit Removing the Front Cover Unit on page 54 3 Remove the Rear Cover Removing the Rear Cover on page 54 4 Remove the Delivery Tray Removing the Delivery Tray on page 54 5 Remove the Upper Feed Guide Removing the Uppe...

Page 62: ...ment Plate 2 to the slit 3 of the Tray Guide Cover 1 2 3 3 3 Release the latch 1 and move the Front Rear Tray Plate 2 to the bottom 1 2 2 4 Remove the Tray Guide Cover 1 2 Screws 2 2 Claws 3 1 2 3 3 2x CAUTION Do not nip the Paper Fold 1 when the Tray Guide Cover is installed 1 1 4 Disassembly Assembly 56 ...

Page 63: ...ving the Front Cover Unit on page 54 3 Remove the Rear Cover Removing the Rear Cover on page 54 Procedure CAUTION Be sure not to lose the Gear 1 and the Pin 2 when disassembling assembling 1 2 1 Remove the Cable Guide 1 2 Connectors 2 1 Screw 3 1 Claw 4 1 2 3 4 4 2x 1x 2 Remove the 1 Clip 1 and 1 Bushing 2 1 2 3 Remove the Upper Feed Guide Unit 1 2 Screws 2 2 1 2x 4 Disassembly Assembly 57 ...

Page 64: ...de Cover on page 55 7 Remove the Staple free Staple Unit Removing the Staple free Staple Unit on page 63 Procedure 1 Remove the Front Tray Rack 1 Rear Tray Rack 2 1 2 NOTE How to assemble the Front Tray Rack and Rear Tray Rack 1 Insert the Front Tray Rack 1 and Rear Tray Rack 2 at the Guide 2 Release the latch and move the Tray Rack to the bottom 3 Check the phase position between the Front Tray R...

Page 65: ...ng 1 and move the Gear 2 after that remove the pin 3 and the Bushing 4 and the Tray Drive Shaft 5 1 2 3 4 5 6 Remove the E ring 1 and the Pully 2 and the Pin 3 and the Bushing 4 1 2 3 4 7 Move the Bushing 1 and remove the Paper Fold Unit 2 1 2 8 Remove the 2 Connectors 1 and the 2 Cables 2 2x 2x 1 1 2 2 4 Disassembly Assembly 59 ...

Page 66: ... 2 2 1 1 CAUTION How to assemble the cable of the Processing Tray Be sure to route the Cables 1 of the Processing Tray inside of the Cables 2 to cause abnormal noise by interfering with the tray guide cover 1 1 2 2 4 Disassembly Assembly 60 ...

Page 67: ...turn the machine to its original position 12 Remove the Center Return Belt Guide 1 2 Bosses 2 1 2 2 13 Remove the Rear Return Belt Guide 1 1 Boss 2 1 2 14 Remove the Front Plate 1 2 Screws 2 2 1 2x 15 Remove the Rear Plate 1 2 Screws 2 1 2 2x 16 Remove the Proccessing Tray Unit 1 1 Screw 2 4 Disassembly Assembly 61 ...

Page 68: ...Remove the Front Cover Unit Removing the Front Cover Unit on page 54 Procedure 1 Remove the Stapler Unit 1 at the Stapler Mount 1 Screw 2 1x 2 1 3 NOTE In the diagrams number 3 is the spare screw hole 2 Remove the Cable Cover 1 2 Claws 2 2 1 2 3 Remove the PCB Holder 1 1 Screw 2 1 2 1x 4 Remove the Stapler Unit 1 2 Connectors 2 2 1 2x Handling after parts replacement 1 Clear the parts counter LV1 ...

Page 69: ...taple free Staple Unit 1 2 Screws 2 1 2 2x CAUTION How to assemble the Staple free Staple Unit When assembling be sure to align the groove 1 of the Staple free Staple Unit with the Stepped Screw 2 1 2 Handling after parts replacement 1 Clear the parts counter LV1 COPIER COUNTER DRBL 2 FR STPL 2 If the limited function message of the staple free stapling is shown on the host machine s LUI clear the...

Page 70: ...e from the Host Machine on page 43 2 Remove the Rear Cover Removing the Rear Cover on page 54 Procedure 1 Disconnect the 3 Connectors 1 3x 1 1 2 Remove the Cable Guide 1 1 Screw 2 1 Hook 3 1 1x 2 3 3 3 Remove the Solenoid Unit 1 1 Screw 2 1x 2 1 4 Remove the Paper Trailing Edge Pushing Guide Solenoid 1 2 Screws 2 2x 1 2 4 Disassembly Assembly 64 ...

Page 71: ...emove the Delivery Tray Removing the Delivery Tray on page 54 5 Remove the Upper Feed Guide Unit Removing the Upper Feed Guide Unit on page 57 6 Remove the Tray Guide Cover Removing the Tray Guide Cover on page 55 7 Remove the Staple free Staple Unit Removing the Staple free Staple Unit on page 63 8 Remove the Processing Tray Unit Removing the Processing Tray Unit on page 58 Procedure 1 Remove the...

Page 72: ...ve this machine from the host machine Removing this Machine from the Host Machine on page 43 Procedure 1 Remove the Fan Cover 1 1 Screw 2 2 Claws 3 3 1x 2 1 2x 2 Remove the Inlet Coolong Fan 1 1 Connector 2 2 Claws 3 2 2x 1x 1x 1 3 3 4 Disassembly Assembly 66 ...

Page 73: ...sage prompting you to update will appear If this message appears update it automatically If you select to skip the message screen indicating that the combination is not correct the message will appear every time you start the host machine unless you disable the message in service mode Related Service Mode Lv 2 COPIER OPTION FNC SW VER CHNG Setting of firmware update operation If backup operation h...

Page 74: ... If P PRINT cannot be output 1 Enter the values of service mode items recorded on the service label of the finisher rear cover 4 Disassembly Assembly 68 ...

Page 75: ...age 54 4 Remove the Delivery Tray Removing the Delivery Tray on page 54 5 Remove the Upper Feed Guide Unit Removing the Upper Feed Guide Unit on page 57 6 Remove the Tray Guide Cover Removing the Tray Guide Cover on page 55 7 Remove the Staple free Staple Unit Removing the Staple free Staple Unit on page 63 8 Remove the Processing Tray Unit Removing the Processing Tray Unit on page 58 Procedure 1 ...

Page 76: ...ving the Delivery Tray on page 54 5 Remove the Upper Feed Guide Unit Removing the Upper Feed Guide Unit on page 57 6 Remove the Stapler Unit Removing the Stapler Unit on page 62 Procedure 1 Remove the Upper Stay 1 2 Screws 2 1 2 2x 2 Remove the Center Return Belt Guide 1 2 Bosses 2 1 2 2 3 Rotate the machine 1 as shown below and remove the 2 Screws 2 of the Front Rear Return Belt Guide 2 2 1 2x 4 ...

Page 77: ...1 Bushing 4 2 1 3 4 CAUTION Points to Note when Installing the Front Return Belt Guide Attach the part B of the Bushing A in the direction of an arrow as shown in the figure A B 7 Remove the Return Belt Unit 1 1 Clip 2 1 Bushing 3 3 2 1 4 Disassembly Assembly 71 ...

Page 78: ...Adjustment 5 Overview 73 Adjustment when Replacing the Parts 75 Service Label 77 ...

Page 79: ... Adjustment of alignment position A4 When the paper alignment position is dis placed 10 Lv 1 SORTER ADJUST INF ALG2 Adjustment of alignment position LTR When the paper alignment position is dis placed 11 Lv 1 SORTER ADJUST CENT ALG Adjustment of center alignment standard position When the standard position for the cen ter alignment is misaligned When the paper alignment position is displaced 12 Lv...

Page 80: ...her special setting 1 FIN SP1 consists of bit switches 0 through 7 Bit 0 right end is assigned for setting jogging amount of the alignment plate in stack delivery operation When setting the bit 0 to 1 the jogging amount changes in the stack delivery mode with the following configuration so that the alignment plate does not press a paper stack Configuration Small size 1 plain1 recycled1 1 sided Shi...

Page 81: ...dling before replacement is not performed Preparation Procedure Removing the Finisher Controller PCB on page 67 Handling after replacement NOTE If the finisher version is old a message prompting you to update will appear If this message appears update it automatically If you select to skip the message screen indicating that the combination is not correct the message will appear every time you star...

Page 82: ...JUST FR STP X SORTER ADJUST FR STP Y SORTER ADJUST RBLT PRS SORTER ADJUST MSTP 2P SORTER ADJUST INF ALG1 SORTER ADJUST INF ALG2 SORTER ADJUST CENT ALG SORTER OPTION PUCH SW SORTER OPTION FIN SP1 SORTER OPTION FIN SP2 SORTER OPTION MSTP TMG SORTER OPTION FR ST PO SORTER OPTION MSTP WT SORTER OPTION TRY PSTN SORTER OPTION TRY STP SORTER OPTION FR ST SW If P PRINT cannot be output 1 Enter the values ...

Page 83: ...ted the RAM clear function adjustment values for ADJUST or OPTION return to default Therefore when you made adjustments and changed values of the Service Mode in the field be sure to write down the changed values in the service label When there is no relevant field in the service label write down the values in a blank field Service label A outside of the rear cover A Service Label 5 Adjustment 77 ...

Page 84: ...Installation 6 Checking Before Installation 79 Unpacking 80 Installation Procedure 83 Checking After Installation 91 Detach This Equipment from the Host Machine 92 ...

Page 85: ...her with the finisher refer to the installation procedure supplied with the inner puncher unit instead of referring this installation procedure Marked portion When tightening the screws do not tighten them too tightly Otherwise there is a risk of damage and deformation of screw holes Kontrollen vor der Installation German Deutsch Vorsichtshinweise zur Installation Unterbrechen der Netzversorgung 1...

Page 86: ...equipment It is a good idea to store away theremoved fixings and cushioning materials for possible relocation of this equipment e g to new site or for repairs 1 Take out the finisher from the carton NOTE The weight of this equipment is about 7kg 2 Remove all the tapes and the cushioning materials outside this equipment 3 Open the Front Cover Remove the 2 fixing materials and all the tapes of the s...

Page 87: ...Finisher Stack Tray x 1 3 Wire Sub Tray x 1 6 Connector Cover x 1 7 Delivery Rear Cover x 1 4 Staple Cartridge x 1 12 Screw Binding black M3x10 x 1 8 Fixed Plate x 1 9 Coin Screw x 1 10 Inner Cover x 1 11 Finisher Cable Harness x 1 5 Sensor Flag Gray x 1 Others Including guides 6 Installation 81 ...

Page 88: ...Installation Outline Drawing 1 2 3 4 5 8 9 10 11 6 7 12 6 Installation 82 ...

Page 89: ...together with the finisher refer to the installation procedure supplied with the inner puncher unit instead of referring this installation procedure 1 When the Reversal Guide has been installed to the host machine remove it 2 Claws 2 Remove the Delivery Rear Cover Upper Lower The removed screw is used at late procedure 1 Hook 1 Screw 2 Bosses 3 Remove the Sensor Flags Upper Lower 6 Installation 83...

Page 90: ...UTION Check that the sensor flag operates smoothly 5 Open the Front Cover and Front Upper Cover 6 Remove the Left Upper Cover 1 Screw 1x 7 Remove the Left Cover 3 Screws 3x 8 Loosen the 3 screws and then remove the Delivery Tray 3x 6 Installation 84 ...

Page 91: ...es 3x NOTE Inner Cover is installed using the 2 screws Confirm that the Inner Cover does not rise after fixing the screws 10 Install the supplied Delivery Rear Cover 1 Hook 1 Screw RS Tightening M3x8 removed at Step 2 11 Remove the Face Cover of the host machine 1 Claw 6 Installation 85 ...

Page 92: ... the Disconnect Lever 1 Screw 1x 2 Fix the screw removed in Step1 to the original position Close the Front Cover 1 Screw W Sems M3x6 1x 3 Connect the connectors of the Finisher Cable Harness to the Inner Finisher 2 Connectors 2x 4 Install the Stack Tray 6 Installation 86 ...

Page 93: ...e the Inner Finisher on the inner part of the host machine nor bump the Inner Finisher to the covers of the host machine Doing those may cause damage to the exterior of the host machine Do not bump the Inner Finisher to Sensor Flag Do not to nip the Harness of the Inner Finisher between Inner Finisher and host machine CAUTION If this equipment has to be removed from the host machine refer to the D...

Page 94: ...r and then connect the it to the host machine 2 Connectors 2x NOTE The 3P connector is not necessary to connect 8 Install the Connector Cover 2 Bosses 1 Screw Binding black M3x10 1x Binding black M3x10 NOTE Set the 3P connector in the Connector Cover 6 Installation 88 ...

Page 95: ... 1 Coin Screw Hole 1x 10 Attach the removed Left Cover 3 Screws RS Tightening M3x8 3x 11 Attach the removed Left Upper Cover 2 Claws 1 Screw RS Tightening M3x8 1x 12 Close the Front Upper Cover and Front Cover 6 Installation 89 ...

Page 96: ...13 Open the Front Cover and then set the Staple Cartridge into the stapler unit Close the Front Cover 6 Installation 90 ...

Page 97: ...r 1pc Operation Check 1 Turn ON the main power of the host machine 2 If a message prompting the user to update the version appears press Update to automatically update the version of this equipment NOTE If Skip is selected a message prompting the user to update the version will appear every time the host machine is started In the service mode Level 2 shown below it is possible to set not to displa...

Page 98: ...m the Host Machine be sure to check that the Host Machine has been turned off and its power plug has been disconnected from the outlet 1 Open the Front Cover of the Inner Finisher 2 Insert the Screwdrivers at the position as shown in the figure to release the Protrusion 6 Installation 92 ...

Page 99: ...APPENDICES Service Tools 94 General Circuit Diagram 95 ...

Page 100: ...cohol Solvent Cleaning e g metal oil or toner stain Fluoride family hydrocarbon Chlorine family hydrocarbon Alcohol Do not bring near fire Procure locally Substitute MEK Lubricating oil EM 50L Lubrication e g gears 1 Special oil Special solid lubricating agent Lithium soap Tool No HY9 0007 1 Do not apply to the following gears CAUTION Do not apply to the gears 1 of the return belt motor M2 or padd...

Page 101: ... STPL_P STPL_P STPL_P 5V STPL_N STPL_P STPL_P STPL_N GND STPL_LS STPL_READY STPL_HP 5V ECOSTPL_P GND 5V GND ECO_ENC_SNS ECOSTPL_HP_SNS ECOSTPL_N 5V GND DELI_SNS 5V DEL_BN DEL_B DEL_A DEL_AN PAPER_TOP_SNS ASSIST_HP_SNS PAPER_HOLD_HP_SNS PAPER_DISPOSE_SNS GND FJOG_HP_SNS 5V GND RJOG_HP_SNS 5V 5V 5V 5V 5V GND GND GND GND PCB3 5V GND 24V 5V GND FAN_ON FAN_ALM BTMDROP_SL ENT_JAM_SNS RIKAN_SNS GND GND G...

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