Printed : 8/13/01
77
P/N 951-05002032
7. Remove the screws (2) and remove the throttle
housing cover (3).
8. Remove the throttle housing wheel (1) and collar (2).
9. Remove the cable nipple from the throttle pulley (3)
and pull the cable out. Ensure that the throttle pulley
rotates freely on the handlebar.
10. Spray all the parts with a water-displacement
chemical, wipe them off, and dry them thoroughly.
11. Lubricate the cable as described in the end of this
section of the manual.
12. Place the cable nipple (1) into the slot in the throttle
tube pulley (2).
13. Apply a light coat of high-quality waterproof grease to
the collar.
NOTE : Only apply a light coat of grease so it does not
attract a lot of dirt and debris.
14. Install the collar and throttle housing wheel.
Install the throttle housing plate and tighten the screws to
the specified torque
TORQUE : Fuel, throttle lever housing plate screws
5.0 lbf•ft (6.8 N•m)
15. Pull the large rubber boot over the throttle housing.
16. Install the throttle cable adjuster and lockring onto the
throttle cable.
17. Adjust the throttle cable freeplay and pull the long
rubber cable boot over the locknut and adjuster.
18. Check the throttle grip for proper operation.
1.
Large rubber boot
2.
Screws
3.
Throttle housing cover
1.
Throttle housing wheel
2.
Collar
3.
Throttle pulley
3
2
2
1
1
2
3
1.
Cable nipple
2.
Throttle tube pulley
1.
Wheel
2.
Collar
1
2
1
2
