Cannondale SuperSix EVO Neo Owner'S Manual Supplement Download Page 19 | Manualshive

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17

137377 Rev 1.

SuperSix EVO Neo - Owner’s Manual Supplement

M4 x 12 mm

M4 x 8 mm

4

3

2

1 N·m

2

M4

1 N·m

2

M4

5

6

1

NOTICE

Ensure that the chainstay

cable cover (1) is capturing

the power cable at the

dropout end and is not

oriented towards brake

rotor.

Do not ride the bike without

the chainstay cable guard.

Replace it if missing or

damaged.

1. x35 Drive Unit (rear hub)

2. Chainstay Cable Cover

3. Axle Washer

4. Axl;e Nut

5. Battery Connector

6. Drive Unit Connector

Identification

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Summary of Contents for SuperSix EVO Neo

Page 1: ...READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference Owner s Manual Supplement SuperSix EVO Neo English ...

Page 2: ...OTICE Indicates special precautions that must be taken to avoid damage The following symbols are used in this manual Symbol Name Description NGLI 2 NGLI 2 synthetic grease Apply NGLI 2 synthetic grease ANTI S Anti Sieze Lubricant Apply Permetex Anti Sieze Lubricant CRB GEL Carbon gel Apply carbon gel friction paste KF115 2 Medium strength removable thread lock Apply Loctite 242 blue or equivalent ...

Page 3: ... com Contacting Cannondale Cannondale USA Cycling Sports Group Inc 1 Cannondale Way Wilton CT 06897 USA 1 800 726 BIKE 2453 Cycling Sports Group Europe B V Mail Postbus 5100 Visits Hanzepoort 27 7570 GC OLDENZAAL Netherlands service cyclingsportsgroup com International Distributors Consult our websIte to identify the appropriate Cannondale Dealer for your region Your Cannondale Dealer To make sure...

Page 4: ... 7 Drive Unit Cable Guard 8 Front Chain Rings 9 Rear Cassette 10 Bike Serial Number Location Serial Number The serial number is located on downtube It is a 7 character code Use this serial number to register your bike To register your bike go to the Product Registration section of our website at www cannondale com Record YOUR Serial Number here ________________________________________ Actual bike ...

Page 5: ...nce mode level you set with the handlebar control unit At anytime if you stop pedaling the drive assist will dis engage SAFETY INFORMATION In all modes levels the drive assist system power reduces progressively and cuts off as the bike reaches a the maximum allowable speed The drive assist re engages when speed drops below the maximum allowable speed as long as the pedals are turning Whenever the ...

Page 6: ...u can be severely injured paralyzed or killed in an accident if you ignore this warning Inspection Crash Damage Of Carbon Frames Forks After A Crash Or Impact Inspect frame carefully for damage See PART II Section D Inspect For Safety in your Cannondale Bicycle Owner s Manual Do not ride your bike if you see any sign of damage such as broken splintered or delaminated carbon fiber Any of the follow...

Page 7: ...BICYCLE HELMET AND ALL OTHER PROTECTIVE GEAR e g GLOVES PADS AND CYCLING SHOES IMPORTANCE OF PRACTICE RIDER TRAINING Before you ride this bike practice riding in a safe area free from hazards Take time to learn to bike s controls and performance Practice the controls and gain the experience necessary to avoid the many hazards you will encounter while riding DO NOT RIDE HANDS OFF Keep you hands on ...

Page 8: ...ANY LIGHTING OR REFLECTORS AND DO NOT RIDE IF THEY DO NOT WORK DO NOT ALLOW CHILDREN TO OPERATE OR COME INTO CONTACT WITH E BIKE OR ITS PARTS ONLY TURN THE DRIVE SYSTEM ON WHEN YOU ARE SEATED READY TO RIDE continued Operation continued YOUR INSURANCE POLICIES Your insurance policies e g liability property and injury may not provide coverage for accidents involving the use of this bicycle To determ...

Page 9: ... damaged battery Insulate battery contacts before packaging Package battery inside a shipping container to prevent damage The battery must be removed before flying and may be subject to special handling by the air carrier CHARGING Bring indoors and allow to reach room temperature before charging Make sure charger and A C outlet are the same voltage Locate both charger and battery indoors in a clea...

Page 10: ...ive capability will protect you or keep you from being involved in a serious accident NIGHT RIDING Riding at night on a E Bike or pedal only bikes is very hazardous Read the topic Riding at Night in your Cannondale Bicycle Owner s Manual now for more information on the many hazards of riding at night You must operate with a very high degree of awareness and precaution to only reduce the risk of de...

Page 11: ...e to repair a loose insert or install another insert only if the frame is undamaged Replacement requires the use of a special tool If you notice damage to the threaded insert please ask your Cannondale Dealer for help Disc Brakes on Road Bikes Relative to conventional rim brakes disc brakes are less affected by water do not wear or heat the rims and therefore are more consistent Disc brakes also m...

Page 12: ...lat 6 Bolt rotors only i e non recessed mounting e g Shimano SMRT 86 is not compatible Axles Type Length RR EBM X35 Axle FR Speed Release TA Double Lead 100x12mm 119 mm Length DT Port Di2 junction box HBar end 3 port or stem mount 3 50 5 port only not in DT Water Bottle Mounting Bolts Maximum Length 10 mm Intended Use 1 ASTM CONDITION 1 High Performance Road Max Weight Limit Total Rider All Equipm...

Page 13: ... 25 0 lbs 27 4 lbs 27 3 lbs 1 ASTM F2043 2 2006 42 EC EU 3 AB 1096 USA Ebikemotion Drive System Manuals The following internet links will direct you to the drive manufacturer s website and a specific user manual or quick guide you will need to read and consult URL LINK TO https www ebikemotion com Drive manufacturer home web page http iWocONE Quick User Guide Manual for the drive system interface ...

Page 14: ...tive 73 7 F Standover 75 8 29 8 78 8 31 0 80 8 31 8 G Head Tube Length 13 2 5 2 15 4 6 0 16 4 6 5 H Wheelbase 100 6 39 6 101 8 40 1 100 2 39 4 I Front Center 59 8 23 5 61 1 24 0 59 4 23 4 J Chain Stay Length 41 8 16 5 K Bottom Bracket Drop 7 2 2 8 L Bottom Bracket Height 27 1 10 6 M Fork Rake 5 5 2 2 4 5 1 8 N Trail 5 8 2 3 5 8 2 3 O Stack 53 4 21 0 55 4 21 8 57 4 22 6 P Reach 37 8 14 9 38 4 15 1 ...

Page 15: ... NON DRIVE SIDE NOTICE To avoid serious damage to the frame follow the manufacturer s instruction for assembly and installation of the bearing system Use the specified bottom bracket tools when servicing Consult with your Cannondale Dealer on the quality and compatibilty of any proposed replacement component Do not use chemical solvents to clean Do not remove frame material or use surfacing tools ...

Page 16: ...arge Ports Cable CC iWoc ONE Cable Please Note Do not attempt to work on the cable routing yourself Due to the complex nature of the parts and the level of disassembly required to gain access have any repairs or replacements of the battery cables or hoses parts identified performed by an authorized Cannondale e bike service center Identification NOTICE Do not use water bottle mounting bolts longer...

Page 17: ...bserve the specified maximum tightening torques of the clamp and mounting bolts The three clamps are positioned on the battery for alignment with the frame holes before installation and the clamp spacing vary between differing frame sizes Clamps are not to be positioned at the water bolt DT frame holes See Replacement parts for service kits Identification NOTICE Take care to prevent pinching or cr...

Page 18: ...e and drive unit cable connectors 5 Loosen the drive unit axle nuts An open end wrench or and 8mm allen wrench can also be used Dropouts are designed so that the nuts and washers do not need to be comple tely removed to assemble disassemble rear wheel 6 Carefully remove the wheel from the dropouts To install 1 Turn OFF the drive system See manufacturers instructions 2 Secure the bicycle in a bicyc...

Page 19: ...er 1 is capturing the power cable at the dropout end and is not oriented towards brake rotor Do not ride the bike without the chainstay cable guard Replace it if missing or damaged 1 x35 Drive Unit rear hub 2 Chainstay Cable Cover 3 Axle Washer 4 Axl e Nut 5 Battery Connector 6 Drive Unit Connector Identification ...

Page 20: ... and open the charge port from the frame opening 6 Pull the upper cables wire thru the cable guide hole in the DT and unplug the connections 7 Remove the crankset and remove the BB shell 8 Remove the rear wheel 9 Unplug the drive unit 10 Open the charger plug 11 Pull the derailleur housing up thru the charger plug hole to free the space for the battery 12 Pull the battery down and out of the downt...

Page 21: ...g screw s and remove the old hanger from the dropout Clean the area around the dropout and inspect the frame carefully for any cracks or damage If you find damage have the frame inspected by your Cannondale Dealer If the dropout is un damaged apply a light film of grease between the frame and mount This will help minimize any noise or creaking that might result from very slight movement between th...

Page 22: ...p towel Do not exceed the specified torque If you over tighten the binder bolt you will damage the binder seat post or the frame Maintenance Periodically remove the seat post and the clamp assembly to clean inspect for damage and renew the application of grease and carbon gel See also Seat Binder Inspection Minimum Insert The minimum insert depth the seat post must be inserted into the frame is 65...

Page 23: ...inimum Insert Maximum Insert Maximum Depth Apply carbon paste to entire length of the inserted seat post Identification 1 Saddle Clamp 2 Seat Post 3 Sliding Clamp 4 Seal 5 Di2 Battery 6 Battery Bracket 7 Di2 Cable Apply heavy grease between sliding wedge and frame interface to prevent creaking ...

Page 24: ... tightening onto the seatpost This can disengage the adhesive tape before proper bonding A poor bond can lead to misalignment The 3M VHB Tape 5980 is pressure sensitive To inspect 1 To remove the seat post See previous page 2 To remove the sliding clamp use a 4 mm hex key and turn grub screw slowly clockwise until the clamp is disengaged from the nut base 3 Use the 4 mm hex to push the clamp out t...

Page 25: ...tive Adhesive Tape Double sided This is INCORRECT The nut plate is rotated This is CORRECT Correct application of carbon paste and grease shown disassembled The pressure sensitive adhesive double sided tape secures the aligned nut base in the frame When applied the nut base and frame should be very clean for a good bond Ready to accept seat post ...

Page 26: ...cers can be flexed open to allow spacer assembly disassembly without disconnecting cables Bend spacer inwards to route cables through first slot then route cables through the second slot Assemble spacer on steerer tube Spacers and stem have interlocking feature to ensure alignment ...

Page 27: ...rs together and slide them over the stem body Stem body and covers have interlocking features Close right stem cover first then rotate left stem cover in place and close around the stem body Assemble the stem covers with the M3 bolt 1Nm ...

Page 28: ... 5 N m 2 D B2 CRB GEL 7 5mm 12 5mm H 2X 4X 1X 2 N m 6 A G E F KNØT SAVE SystemBar KNØT SAVE Shared Parts ID Description Part Number D K28018 SystemBar Mounting Hardware E K12018 SystemBar Computer and Light Mount F K12008 SystemBar Computer and Light Insert G K28039 HGRM KNØT SAVE Handlebar Plug H K28000 SuperSix Stem Spacers ...

Page 29: ...300U1080 80 17 CP2300U1090 90 CP2300U1010 100 CP2300U1011 110 CP2300U1012 120 CP2250U1080 80 6 CP2250U1090 90 CP2250U1010 100 CP2250U1011 110 CP2250U1012 120 B2 SuperSix EVO KNØT Stem Covers K2804080 80 17 K2804090 90 K2804000 100 K2804010 110 K2804020 120 K2803080 80 6 K2803090 90 K2803000 100 K2803010 110 K2803020 120 C SAVE Stems CP2000U1080 80 6 CP2000U1090 90 CP2000U1010 100 CP2000U1011 110 C...

Page 30: ...tem height may be set using combination of the 12 5mm and or 7 5mm spacers The maximum spacer stack height is 55mm The example above depict 2x 12 5mm spacers and 4x 7 5mm spacers resulting in 55mm The KNØT stem is to be used only with a Cannondale SystemBar handlebar such as SAVE or KNØT SystemBar Use only the Cannondale SI Compression plug K35009 Additional instruction at https p widencdn net w5n...

Page 31: ...dware H K2601000 HG 27 KNØT Crb Seatpost 330mm 0 O Set K2601015 HG 27 KNØT Crb Seatpost 330mm 15 O Set I K2602015 C1 27 KNØT Alloy Seatpost 330mm 15 O Set J K32170 S6 EVO Frame Grommets K K32030 S6 EVO Rim Di2 Headtube Wire Guide ID Part Number Description M K32160 S6 EVO CAAD13 DT Cable Guide N K32180 KNØT 27 Di2 Battery Mount O K26070 Seatpost Silicone Grommet P KP449 Rubber Brake Housing Gromme...

Page 32: ...nctions normally If your E Bike model was equipped a lighting system brake lights headlights tailights and number plate illumination make sure these lights are each functioning normally Make sure the number plate is clean and readable Check the front and rear brake conditions make sure they function normally Check tire pressure and wheel conditions Check tire pressure and the condition of the whee...

Page 33: ...ride 3 Every 1000 km bring your bike in to your Authorized Cannondale Dealer for a regular detailed inspection adjustment and replacement of wear items across the entire bike Electrically powered as sist cycle electric bikes can wear out wheels tires drive chain brakes more quickly Maintaining Your Bike s Drive System NOTICE Drive assist system components must only be serviced at an authorized ser...

Page 34: ...s NOTICE Do not use a pressure washer or dry with compressed air This will force contaminants into sealed areas electrical connections components promoting corrosion immediately damaging or result in accelerated wear Keep water away from the electrical components Make sure the bike is secured upright and can not fall over accidentally while you are cleaning it Don t rely on the kickstand Use a stu...

Page 35: ......

Page 36: ...OPE Mail Postbus 5100 Visits Hanzepoort 27 7570 GC OLDENZAAL Netherlands service cyclingsportsgroup com CANNONDALE UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU 44 0 1202732288 sales cyclingsportsgroup co uk WWW CANNONDALE COM 2019 Cycling Sports Group SuperSix EVO Neo Owner s Manual Supplement 137377 Rev 1 ...

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