23
1
2
6564
.PD
F
P
B
R
/X
LR
Need
l
e
B
earing
Rese
t
T
he
fo
ll
owing
procedure
shou
l
d
on
l
y
be
comp
l
e
t
ed
by
a
professiona
l
bike
mechanic.
T
o
reset
1.
Re
l
ease
a
ll
air
pressure
through
Schrader
va
l
ve
in
bottom
of
fork.
2.
P
B
R
-
Remove
the
outer
co
ll
ar
with
the
Shimano
too
l T
L-
F
C
3
2.
T
urn
counter-c
l
ockwise.
X
LR
-
Remove
the
outer
co
ll
ar
with
the
Shimano
too
l
T
L-
F
C
3
2.
T
urn
counter-c
l
ockwise.
After
the
outer
co
ll
ar
is
disconnected
from
the
outer
tube,
l
ift
the
X
LR
hydrau
l
ic
assemb
l
y
up
and
out
of
the
damper.
(During
Re
-
ins
t
a
ll
a
t
ion)
Make
sure
t
he
he
x
end
of
t
he
X
LR
assemb
l
y
is
proper
l
y
a
l
igned
and
enaged
inside
t
he
damper
before
t
he
co
ll
ar
is
t
hreaded
back
on.
3
.
Compress
the
te
l
escope
and
remove
the
two
sp
l
it
rings
from
the
top
cap.
4
.
F
u
ll
y
extend
the
fork,
and
measure
from
top
edge
of
outer
tube
to
bottom
edge
of
spind
l
e.
See
right.
I
f
the
l
ength
is
out
of
specification
do
the
fo
ll
owing:
F
irm
l
y
extend
the
te
l
escope
unti
l
it
stops
(tip
-
l
isten
for
the
knocking
at
fu
ll
extension
to
change
from
a
ho
ll
ow
sound
to
a
so
l
id
sound
-
this
indicates
fu
ll
extension
has
been
achieved).
Do
this
severa
l
times
using
on
l
y
moderate
force,
extend
the
l
ower
fork
l
eg
using
a
pumping
action.
After,
you
have
performed
this
action
severa
l
times,
re-
measure.
NO
TI
CE
I
f
fork
is
out
of
range
fo
ll
owing
reset
attempt,
it
may
be
damaged
interna
ll
y.
T
he
fork
shou
l
d
be
disassemb
l
ed
and
inspected
by
a
professiona
l
mechanic
before
it
is
ridden.
TI
P:
If migration re-occurs frequently (immediately after
resetting), the cause could be damage present in the inner or
outer races, bearings/cages or other fork parts. Inspection
and replacement of damage parts will be required to correct
a persistent problem with bearing migration.
Shimano
T
L-
F
C
3
2
OU
TE
R
COLLAR
2
8
Nm,
2
48 I
n
Lbs
T
OP
CAP
PLAS
TI
C
WAS
HE
R
O-R
I
N
G
grease
grease
UPP
E
R
S
H
A
FT
(Damping
Cartridge
T
ELESCOPE
LENG
TH
KH027
SPL
IT
R
I
N
M
A
X
,
UL
T
RA,
2
9‘E
R
7
2
5
mm
SP
EE
D
695
mm
