background image

3775397 

   400’ CABLE

3777927

2373450    SCREW #8-18 x 3/8” 

THD (SS)

3391737

27

www.cannondownriggers.com

Parts List

In the U.S.A., replacement parts may be ordered directly from CANNON Parts Dept., 121 Power Drive, Mankato, Minnesota 56001.  B

e sure to provide the MODEL

 and SERIAL

 

numbers of your downrigger when ordering parts.  Please use the correct part numbers from the parts list.  Payment for any part

s ordered from the CANNON parts department, 

may be by cash, personal check, Discover Card, MasterCard or VISA.  

T

o order

, call 1-800-227-6433 or F

AX 1-800-527-4464.

1902301 Magnum 5 ST

 /E

 

 

 

   

 

 

   

 

 

1

3392524

FRAME, RA

W

 

29

3777927

REEL,  ROUGH, 3.75” OD

 

57

2277002

ASY

 HDW RELEASE UNIVERSAL

2

2263102

NUT

-HEX 1/4-20 SS 300SRS

 

30

3392707

SPRING, REEL

 

58

2290828

24” BOOM - HEA

VY

 DUTY

3

3394722

INSER

T

, PUSH ON

 

31

3396020

BALL

 BEARING, REEL

 

59

3397900

BALL

 HOOK EXTRUSION

4

3394702

INSER

T

, BASE

 

32

3393474

SCREW

-DRIVE #14 X .75” SS

 

60

3990200

ASSY

-CNN, BOOM END       (SUB)

5

2373450

SCREW

-#8-18 X 3/8 

THD* (SS)

 

33

3391906

PLA

TE, CLUTCH REEL

 

61

3392520

CASE, PULLEY

6

3396510

LENS-WINDOW MAG DTIV

 

34

3393418

SCREW

-#10-16X.75”HI-LO SS

 

62

3392300

SHEEVE, PULLEY

7

3395559

DECAL, MAG 5

 

35

333301

1

GEAR REEL

 (METRIC)

 

63

3391507

SHIM, BOOM END

8

3396601

SEAL

 PLA

TE, MAGNUM

 

36

3775397

400’

 CABLE

 

64

3392013

BOOM END, NEW

9

3391730

W

ASHER, SEAL, DA

T

A

 

37

9100070

CON LEADER SLEEVE

 

65

3393485

SCREW

-#10-24X1.75 PPHMS S

10

3398205

CIRCUIT

 BREAKER, 25 

AMP

 

38

3390205

COVER, REEL

 

66

3393124

NUT

-#10-32 NYLOK 18-8 SS

1

1

1221491

BOOT

 CIRCUIT

 BREAKER

 

39

2373434

SCREW

-1/4-20 X 3/4 SS PPMS

 

67

2303412

SCREW

-#6-20 X 5/8 SELF 

T

AP

12

3993220

ASSY

, POWER CABLE, RETRO(SUB)

 

40

2071718

W

ASHER #10 NYLON RET

AINING

 

68

3390005

BEARING-NYLINER, #8L5-1/2-F

13

3392920

STRAIN-RELIEF

, HEYCO M4502

 

41

3394605

O-RING, KNOB

 

69

9280720

HDW SCR 1/4 20X2 

TRUSS HD PHIL

14

3996515

MOT

OR/GEAR HOUSING 

ASSY

 

42

332001

1

COUNTER 3 DIGIT

 (METRIC)

 

70

9280713

HDW SCR 1/4 20X1 1/2 

TRUSS HEA

15

339341

1

SCREW

-FLANGE HEX HI-LO

 

43

3333010

GEAR COUNTER (METRIC)

 

71

2263103

NUT

-1/4-20 NYLOCK SS

16

3394006

ASY

 PCA, MAGNUM

 

44

3390103

KNOB, SOFT

 GRIP

, CLUTCH

 

72

2371712

W

ASHER-FLA

T

 9/32 X 5/8 X 1/16

17

2302104

SCREW

-#6-20 X 3/8

 

45

3391737

HDW W

ASHER, 

THRUST

 

73

9100100

CON 

TERMINA

T

OR

18

2286792

SWITCH, T

OGGLE

 

46

9010280

HDW 

BEARING, THRUST

 

74

9100101

CUSHION 

SLEEVE TERMINA

T

OR

19

3391722

W

ASHER, FLA

T

 

47

3395634

DECAL- SIDE, BLACK

 

75

9100620

HDW SNAP

 SWIVEL

 4/0-37 MARLIN

20

2286793

HDW SHIM SWITCH .75X.1

 

48

3395710

DECAL-PIC BLACK

 

76

2200148

ASY

 SNAP

 & INSULA

T

OR

21

1221490

BOOT

 SWITCH

 

49

2287002

HDW SPRING RELEASE PIN

 

77

9040040

HDW BOL

T

 1/4-20 ROLLEDTHD HOOK

22

3390203

COVER, MOT

OR

 

50

3991930

ASY

, MNT

 BASE DT/MAG(SUB)

 

78

3393461

SCREW

-1/4-20 x 2” SS, PPH

23

401966-3

MIC VENT

,PTFE LU LRA

 MA

TERIAL

 

51

3391955

BASE-MOUNT

, DT

 PRO/MAG ST

 

79

3390910

HANDLE-CRANK, MANUAL

24

3396902

GASKET

, COVER

 

52

3390101

KNOB-CANNON, SOFT

 GRIP

 

80

3395905

ADAPTER, BOOM END

25

3393480

SCREW

-#10X.75”PPH HI-LO SS

 

53

3393000

RING, RET

AINING, 1/4” SHAFT

 

81

3391732

W

ASHER, SEALING

26

3391907

PLA

TE, CLUTCH SHAFT

 

54

3991904

ASSY

-CNN, ROD HOLDER

 

82

3394602

W

ASHER, FLA

T

, #8, SS

27

3392640

PIN, DRIVESHAFT

 

55

3394200

ARM, DUAL

 AXIS-ROD HOLDER

 

28

339171

1

P

AD, CLUTCH

 

56

3392033

TUBE, DUAL

 AXIS RD HLDR

 

  

AnglingOutpost.com

1-888-356-5022

AnglingOutpost.com

1-888-356-5022

Summary of Contents for Magnum 5 ST

Page 1: ...Owner s Manual Magnum 5 ST Magnum 10 STX Magnum 10 STX TS AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 2: ...k 8 Boom End Assembly 10 Spool Cover Removal 11 Rod Holders 12 Cable Termination 13 Line Release 13 Power Loss Crank Handle 14 Wiring Your Downrigger 15 Getting Started 17 Positive Ion Control Theory...

Page 3: ...hould only be used for its intended purpose Improper use will void the warranty and may be a safety risk We hope that you enjoy the use of your new downrigger and enjoy the benefit of controlled depth...

Page 4: ...AIVER OR AMENDMENT SHALL BE VALID UNLESS IN WRITING SIGNED BY JOHNSON OUTDOORS MARINE ELECTRONICS INC Some states do not allow limitations on how long an implied warranty lasts or the exclusion or lim...

Page 5: ...eing used throughout the world to catch a wide variety of species in both fresh and salt water Whether fishing for blues off Rhode Island walleyes in Lake Erie sailfish off the coast of Florida or str...

Page 6: ...drill four 9 32 holes Use four 1 4 20 x 2 truss head screws and four each flat wash ers and nuts Fasten the base to the deck as pictured NOTE Wellnuts SHOULD NOT be used on decks thicker than 7 16 De...

Page 7: ...nderside is accessible the deck plate can be mounted using screws nuts and washers Drill 9 32 holes Use four 1 4 20 x 1 1 2 flat head screws nuts and washers flat and lock Fasten plate to deck To secu...

Page 8: ...collar Do not tighten yet Figure 1 3 Slide ball hook collar onto the end of the boom and leave it loose Figure 2 4 Insert boom with ball hook collar assembly into frame Figure 3 and line up holes in b...

Page 9: ...all hook into boom tube Tighten enough so that there is no movement on the boom Figure 7 Important Do not overtighten ball hook or perma nent deformation of the boom is possible 9 Once ball hook is se...

Page 10: ...ad screw driver Figure 12 Fixed Length Boom Magnum 5 models only 1 Remove boom end assembly from hardware bag 2 Remove boom adapter and 8 self tapping screw from bag assembly 3 Insert boom adapter int...

Page 11: ...before re moving or replacing the spool Follow the below steps to remove the side cover 1 Loosen and remove the clutch knob Turn the clutch knob clockwise until it is free of the motor shaft Figures...

Page 12: ...thereof is the responsibility of the user and is in no way warranted by Johnson Outdoors Inc Mounting must be in accordance with the above instructions and pictures to comply with the product warrant...

Page 13: ...ck through a series of in creasing tension settings The release can be used with any test line on salt or fresh water and may be adjusted from 2 to 22 pounds of grip tension on the line To change line...

Page 14: ...R REMOVING THE CLUTCH KNOB WILL RELEASE THE SPOOL AND ALLOW IT TO RUN FREE MAKE SURE YOU HOLD THE SPOOL BEFORE REMOVING THE CLUTCH KNOB 1 Unplug downrigger and secure reel see note above 2 Rotating cl...

Page 15: ...are replaced when half dissolved This ensures that the boat will run with a neutral or slightly positive charge Clean zincs on a regular basis with a non corrosive brush Always make sure the boat is...

Page 16: ...ng wire longer than that provided with your unit follow the chart below If you are running more than 30 feet from the battery we recommend that you contact a qualified marine technician Wire Specifica...

Page 17: ...to the off position Raising the Weight Push the toggle switch up momentarily and release The weight will rise until it reaches the surface and then automatically stop If you want to raise the weight...

Page 18: ...ponents in the water When the cable clears the water this current flow will stop The Short Stop system senses this interruption and turns off the motor The trolling weight insulator is used to break t...

Page 19: ...is the use of electricity to control that charge and its fluctuation so that it is always maintained at a specified set voltage The practice of setting up and maintaining a slight positive charge on...

Page 20: ...ger cable while it is in the water The downrigger must be unplugged The voltage you measure on the volt meter is your boat s natu ral electrolysis voltage Use the same set up to measure the PIC voltag...

Page 21: ...lures attached and with no current Current drag water salinity and the use of non Cannon products will affect your actual troll ing depth As an example the first chart shows that if you are troll ing...

Page 22: ...vertical plane Place lures in areas where fish might be Skilled fishermen call these areas the strike zones They include the edges of the weed beds structure along bottom drop offs preferred temperat...

Page 23: ...SOLUTION Retighten clutch knob Clutch knob should be just tight enough that the clutch does not slip when downrigger is in normal use Do not use tools of any kind to tighten the clutch hand tightenin...

Page 24: ...24 www cannondownriggers com Parts List 1902300 Magnum 5 ST AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 25: ...0 X 3 4 SS PPMS 67 2303412 SCREW 6 20 X 5 8 SELF TAP 12 3993220 ASSY POWER CABLE RETRO SUB 40 2071718 WASHER 10 NYLON RETAINING 68 3390005 BEARING NYLINER 8L5 1 2 F 13 3392920 STRAIN RELIEF HEYCO M450...

Page 26: ...26 www cannondownriggers com Parts List 1902301 Magnum 5 ST E AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 27: ...SS PPMS 67 2303412 SCREW 6 20 X 5 8 SELF TAP 12 3993220 ASSY POWER CABLE RETRO SUB 40 2071718 WASHER 10 NYLON RETAINING 68 3390005 BEARING NYLINER 8L5 1 2 F 13 3392920 STRAIN RELIEF HEYCO M4502 41 33...

Page 28: ...28 www cannondownriggers com Parts List 1902305 Magnum 10 STX AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 29: ...20477 METER 3 DIGIT 72 3392013 BOOM END NEW 13 3392920 STRAIN RELIEF HEYCO M4502 43 0833561 GEAR COUNTER 73 3393485 SCREW 10 24X1 75 PPHMS S 14 3996515 MOTOR GEAR HOUSING ASSY 44 3390103 KNOB SOFT GRI...

Page 30: ...30 www cannondownriggers com Parts List 1902306 Magnum 10 STX E AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 31: ...COUNTER 3 DIGIT METRIC 72 3392013 BOOM END NEW 13 3392920 STRAIN RELIEF HEYCO M4502 43 3333010 GEAR COUNTER METRIC 73 3393485 SCREW 10 24X1 75 PPHMS S 14 3996515 MOTOR GEAR HOUSING ASSY 44 3390103 KN...

Page 32: ...32 www cannondownriggers com Parts List 1902310 Magnum 10 STX TS AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 33: ...NEW 12 3993220 ASSY POWER CABLE RETRO SUB 40 3391737 HDW WASHER THRUST 68 3393485 SCREW 10 24X1 75 PPHMS S 13 3392920 STRAIN RELIEF HEYCO M4502 41 9010280 HDW BEARING THRUST 69 3393124 NUT 10 32 NYLO...

Page 34: ...34 www cannondownriggers com Parts List 1902311 Magnum 10 STX TS E AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 35: ...3392013 BOOM END NEW 12 3993220 ASSY POWER CABLE RETRO SUB 40 3391737 HDW WASHER THRUST 68 3393485 SCREW 10 24X1 75 PPHMS S 13 3392920 STRAIN RELIEF HEYCO M4502 41 9010280 HDW BEARING THRUST 69 33931...

Page 36: ...36 www cannondownriggers com Wiring Diagram Magnum Series Wiring Diagram AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 37: ...37 www cannondownriggers com THIS PAGE INTENTIONALLY LEFT BLANK AnglingOutpost com 1 888 356 5022 AnglingOutpost com 1 888 356 5022...

Page 38: ...e bin on product indicates the product must not be disposed of with other household refuse It must be dis posed of and collected for recycling and recovery of waste EEE Johnson Outdoors Marine Electro...

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