Canaline 38 Owner'S Handbook Manual Download

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Prescription-Indication notices (rectangle);
it is obligatory to adopt the protective
measures shown in the notices to perform
the operation in question in total safety.

Danger Warning-Attention Notices
(triangular); General Attention
regarding personal safety and
protection of the engine

Prohibition Notices (Circular)
indicating potentially hazardous
situations.

Identification Notices (No Border)

Symbols in the Manual and on Engines

General operational note

Protect hands (Gloves)

Protect eyes (Safety Glasses)

Protect respiratory passages (Mask)

Danger! General Danger situation

Danger! Electrical Discharges

Danger! Sources of Heat

Danger! Engine Coolant Pressure

The operation indicated in the text

is strictly prohibited

Danger! From moving Parts ~ do not

perform maintenance work.

Engine Coolant Level

Engine Oil Level

Engine Lubricating Oil ~ Fill Point

Lifting Point ~ Engine & Gearbox ONLY

Engine Coolant ~ Fill Point

Read the Manual.

Summary of Contents for 38

Page 1: ...line Marine Engines Owners Handbook Engines Models Canaline 38 Canaline 42 Canaline 52 Canaline 60 Canaline 70T Failure to read this or carry out the required service programme may invalidate your warranty ...

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Page 3: ...e 16 Installation Information Wiring diagrams battery Cables 24 Anti Vibration Mounts Alignment installation 29 Exhaust Systems 30 Calorifier Connections Position 31 PRM 125 Cable installation 33 Laying up Considerations 33 Fast Moving Parts list 34 UK Dealer Network 35 Declaration of Conformity Certificate 36 Emission Durability Statement 37 Warranty Terms and conditions 38 Service Record 41 Warr...

Page 4: ... guidelines This will ensure many years of trouble free and economical engine operation Should you require further advice technical assistance or an engine service please contact your nearest marine engine outlet he knows your engine best and is ready to meet your requirements On completion of the warranty registration card please return it to Engines Plus Ltd where we can log it All information i...

Page 5: ...gine Number is also stamped on the Engine Block outboard of the Injection Pump Flange As part of your engine warranty please return your registration card which is supplied loose as soon as possible Engine Information Fill in your engine information below so you have it to hand when contacting your local dealer Engine Type EP Serial No Gearbox Type Gearbox Number Date of Installation Engines Plus ...

Page 6: ...s Identification Notices No Border Symbols in the Manual and on Engines General operational note Protect hands Gloves Protect eyes Safety Glasses Protect respiratory passages Mask Danger General Danger situation Danger Electrical Discharges Danger Sources of Heat Danger Engine Coolant Pressure The operation indicated in the text is strictly prohibited Danger From moving Parts do not perform mainte...

Page 7: ...xhaust Outlet Diesel marine propulsion engines emit exhaust gases at high temperatures around 400 500 C Engines are supplied with either wet exhaust outlet water injection bend or dry outlet dry exhaust stub see engine price list At the outlet next to the heat exchange header tank the exhaust outlet can become very hot and if touched can injure This must be lagged or avoided by ensuring adequate g...

Page 8: ...s running It should only be removed when the engine is stopped and has cooled down Transportation Lifting Engines are supplied on transportable pallets Lifting eyes on engines are used for lifting engine and gearbox assembly only not the pallet and associated kit GENERAL DECLARATION This machinery is not intended to be put into service until it has been incorporated into or with other machinery It...

Page 9: ...00 2600 2600 Max Torque Nm 125 131 145 158 192 r min 1600 1600 1600 1600 1800 Oil Capacity litres 8 0 8 0 8 0 9 7 9 7 Weight kg 235 237 248 256 256 Engine Coolant Capacity Litres 7 5 7 5 7 5 8 3 7 3 Alternator Amps 75 100 75 175 75 175 75 175 75 175 Starter Motor kW 1 7 Air Intake restriction kPa 2 45 max Exhaust Back Pressure kPA 10 0 max Ventilation required M3 min 2 25 2 25 2 65 3 07 3 15 Gearb...

Page 10: ... and the buzzer are working once this has been completed you can then start the engine Turn the Key to Pre Heat and hold until the Yellow light goes out Turn the Key to the Start Crank position and release when the engine fires Ensure alarm buzzer is not sounding and red warning lights are off Note If the alternator warning light is still on then increase the engine speed to excite the alternator ...

Page 11: ...w Timed Preheat LED Illuminates when Key is switched to preheat position to indicate Preheat time 2 Red Buzzer Engine Coolant Temperature LED Illuminates and Buzzer sounds if Engine Temperature is too high 3 Red Buzzer Starter Alternator LED Illuminates and Buzzer sounds if no charge from Alternator or Belt breaks 4 Green Panel Power LED illuminates when Key is switched on 5 Red Buzzer Engine Oil ...

Page 12: ...olant will escape and cause serious injury to you and any bystanders Open the cap at least 10 minutes after the engine is stopped OIL PRESSURE LED The oil pressure LED comes on when the oil pressure drops below a safe level If the lamp comes on while the engine is operated at or above 850 rpm immediately stop the engine and check the engine oil level FUEL The fuel tank should never be allowed to b...

Page 13: ... criteria is required for the diesel fuel 1 Must be free from minute dust particles 2 Must have adequate viscosity 3 Must have high cetane value 4 Must have high fluidity at low temperature 5 Must have low sulphur content 6 Must have little residual carbon Diesel fuels Applicable standard Recommendation JIS Japanese Industrial Standard DIN Deutsches Institut für Normung SAE Society of Automotive E...

Page 14: ...uch as from the engine can cause the fuel to expand If the container is too full fuel could be forced out of the container This could lead to a fire and the risk of personal injury and or vehicle or equipment damage Biocides In warm or humid weather fungus and or bacteria may form in diesel fuel if there is water in the fuel NOTICE fungus or bacteria can cause fuel systems damage by plugging the f...

Page 15: ... use Synthetic or Semi Synthetic Oils in Canaline Marine engines The correct grade oil is available from your local marine dealer 5 litres API CC 10W 40 EPL Part No EP710008 CL38 60 25 litres API CC 10W 40 EPL Part No EP710009 CL38 60 5 litres API CH 4 15W 40 EPL Part No EP710560 CL70T ONLY 25 litres API CH 4 15W 40 EPL Part No EP710561 CL70T ONLY Coolant Two main types of Coolant Concentrate Anti...

Page 16: ...g looms and cables are not chaffing and adjust if necessary Check coupling alignment and ensure all bolts are tight Check bolts nuts on the anti vibration mounts are tight and secure Check control cables installation to ensure gearbox is correctly being engaged and adjust if necessary Every 200 hours or every year As 50 hours and the following Check air cleaner element and replace if necessary Cha...

Page 17: ...een the two major marks on the dipstick please ignore the middle smaller mark 2 If the level is too low add new oil via the oil filler port to the specified level do not overfill Important When using oil of different make or viscosity from the previous one drain old oil Never mix two different types of oil Engine oil and filter should be changed after the first 50 hours running time and then every...

Page 18: ...a plastic bag around the filter to catch any oil left in the system Always keep your bilges clean Before screwing in the new filter spread a thin film of oil round the rubber gasket to ensure a good seal and screw in hand tight 4 Fill the engine with new oil refer to page 13 for specification as described above Note once you have re filled the engine will oil run the engine for about 5 minutes so ...

Page 19: ... fuel oil thinly over the filter gasket and tighten into position hand tight 5 Prime fuel system Place a rag or receptacle under the Fuel Filter Slacken the Bleed Screw Pump the Fuel Primer until air free fuel comes from the Bleed Screw then tighten the Bleed Screw Continue to pump until a reasonable effort is required 6 Check for leaks Note Do not get fuel on the flexible engine mounts Fuel Filte...

Page 20: ...g the gearbox with oil after draining to allow an easy and quick reference NOTE When checking the oil level ensure the Gearbox is in neutral start and run the engine for a short time to circulate oil Stop the engine and allow the oil to settle for 2 minutes Check the oil level with the Dipstick NOTE The Dipstick should be secured firmly when checking the oil level Ensure the oil mark is below the ...

Page 21: ...lorifier is fitted care must be taken to see that this is also full of coolant and all air is expelled see Calorifier notes in installation section g Run the engine on one third speed for 15 minutes preferably with the boat tied up As the system warms up coolant may be expelled from the overflow pipe into the bilge Stop the engine and allow the engine to cool down before removing the pressure cap ...

Page 22: ...the Air Cleaner Body clean 4 Replace a new element 5 Re locate lid and turn clockwise until it clicks The air cleaner fitted to the Canaline 70T marine engine has a replaceable element part no EP110550 1 Remove Air cleaner lid by unclipping the 2 retaining clips 2 Remove the old element 3 Wipe the inside of the Air Cleaner Body clean 4 Replace a new element 5 Re locate lid and secure with the 2 cl...

Page 23: ...hese instructions 1 Loosen nuts A 2 Use bolt B to tighten belt 3 Adjust accordingly 4 Retighten nut A after finish Note Low belt tension can result in engine overheating and insufficient battery charging A belt that is too tight may cause bearing failure and belt life may be shortened Note 75 Amp Alternator fitted to the Canaline 38 engines are not fitted with a jacking bolt style tensioner link 7...

Page 24: ...ines in this manual we would recommend a minimum Starter Battery capacity of 700CCA 100Ah Starter Battery Cable Sizes The Starter Battery should be positioned as close to the engine as is feasible and safe For all Canaline engines where the TOTAL cable run ie from Battery to the engine and back does not exceed 2 5m use 25mm2 cable 3 5m use 35mm2 cable 7 5m use 70mm2 cable Battery Cables which are ...

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Page 29: ...ase of each mounts is fully seated If any clearance between the underside of the mounts and beds is found proceed as below 3 i If the gap is less than 2mm re adjust Nyloc Nut A until the base of the mount contacts the bed face ii If the gap exceeds 2mm a separate packing piece shim should be fitted 4 Fit and tighten the bolts fixing the mounts to the bed Tighten Top Nut C Alignment between the Gea...

Page 30: ...ght adjustment on the mountings alignment of the Coupling Flanges should be re checked after tightening the Top Nut C and Mount to Bed Bolts securely NOTE Locknut B should NOT be loosened or adjusted at any time Exhaust System Exhaust Back Pressure must remain within the limits specified in the Technical Data section to maintain Emission Compliance This figure should be checked at the Manicooler o...

Page 31: ...secured with suitable hose clips to give a watertight connection capable of withstanding a water pressure of 15 psi Hoses are not supplied by Engines Plus If no Calorifier is fitted the connections must be blanked off They MUST NOT BE CONNECTED DIRECTLY TOGETHER Blanking plugs are available on request HOT WATER OUTLET To Calorifier WATER RETURN From Calorifier Canaline 70T HOT WATER OUTLET To Calo...

Page 32: ...l times It should be noted that during long periods of engine operation when no hot water is drawn from the Calorifier that the hot water temperature within could approach 80 degC Under these circumstances extreme care should be taken when using the hot water circuit Engine Idle Speed The Canaline Marine engines idle speed should be set between 850 900 r min however this can be adjusted by the ins...

Page 33: ... be standing idle for periods of over 6 months consideration should be taken to minimise the deterioration of components The engine should be stored in a clean dry environment which is free from frost and damp It is best stored in its delivered state from Engines Plus Ltd If the engine is to be installed and not used it is best that the engine is not run prior to its lay up The vessel containing t...

Page 34: ...ernator EP910655 N A 110 Amp Auxiliary Alternator N A EP910586 175 Amp Auxiliary Alternator N A EP910346 Glow Plugs E6301 65512 Oil Pressure Switch E5500 39013 Oil Pressure Switch Sender EP910039 Engine Temperature Switch EP910512 Engine Temperature Sender EP910041 Top Hose EP410511 EP410693 Aux Alt Drive Belt 80 100 A A Sec EP810975 N A Aux Alt Drive Belt 110 175 Amp N A EP811065 Engine Oil 5 Lit...

Page 35: ... would always recommend that the engine is serviced by a qualified engineer We have Dealers and Mobile Service Engineers see website www canaline engines co uk for the latest information Uxbridge Boat Centre Ltd Uxbridge Wharf Waterloo Road Uxbridge Middx UB8 2QX Tel 01895 252019 Kings Lock Chandlery Booth Lane Middlewich Cheshire CW10 OJJ Tel 01606 737564 Wharf House Narrowboats Braunston Boat Ha...

Page 36: ...installation instructions accompanying the engine the engine will meet The limits of Directive 97 68 EC as regards engines type approved in accordance with Directive 97 68 EC which are in compliance with Stage 3a emission limits for CI engines used in other applications than propulsion of inland waterway vessels locomotives and railcars as provided for in point 4 2 1 of Annex I to that Directive T...

Page 37: ...xhaust systems are not generally supplied by Engines Plus Ltd but must meet the specifications in the Owners Handbook Particular attention should be paid where multiple bends and especially elbows are fitted Allowance must be made for these Back Pressures stated should be measured at the Engine Exhaust Outlet Flange This is at the Manicooler or where applicable the Turbocharger Outlet To maintain ...

Page 38: ...his is the responsibility of the owner REPORT OF A DEFECT It is the responsibility of the owner of any Canaline product referred to herein to report any defect to Engines Plus Ltd Distributor Dealer Workshop or Boat builder Such a report must be made as soon as possible and no later than fourteen 14 days from the date when the user first observed the defect WARRANTY TERMS AND CONDITIONS 1 0 In the...

Page 39: ...modifications have been performed which in the judgement of Engines Plus Ltd have caused or enhanced the damage or if the security seals have been broken or settings altered or if the Goods or any part thereof have been used in violation of the law or for an unintended purpose 4 0 The warranty does not cover expendable parts such as all kinds of filters belts gaskets rubber hoses fuses brushes etc...

Page 40: ...f despatch from Engines Plus Ltd s factory or 12 months or 2 000 hours Gearbox This is covered by the gearbox manufacturer please consult the gearbox operators handbook 8 0 Save where the Goods are sold to a person dealing as a consumer within the meaning of the Unfair Contract Terms Act 1977 all warranties conditions or other terms implied by law or custom are excluded to the fullest extent permi...

Page 41: ...ine Hours Date Dealer Proof of Service 450 Hour Actual Engine Hours Date Dealer Proof of Service 650 Hour Actual Engine Hours Date Dealer Proof of Service 850 Hour Actual Engine Hours Date Dealer Proof of Service 1050 Hour Actual Engine Hours Date Dealer Proof of Service 1250 Hour Actual Engine Hours Date Dealer ...

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Page 43: ...43 ENGINES PLUS LTD Unit F The Aquarius Centre Edison Close Waterwells Business Park Quedgeley Gloucestershire GL2 2FN Tel 01452 729707 E mail sales enginesplus co uk www canaline engines co uk EP910541 ...

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Canaline 38, Owner'S Handbook Manual

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