Can-Am 2007 Mini DS90 Operator'S Manual Download

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MAINTENANCE PROCEDURES

Repeat the same procedure for the
other reservoir.

Frame

Frame Fasteners

Check fastener condition and tight-
ness on the vehicle. Retighten as re-
quired.

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103

Summary of Contents for 2007 Mini DS90

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Page 2: ...ctions contained in this Operator s Guide SAFETY DVD and on product labels can result in severe injury including the possibility of death CALIFORNIA PROPOSITION 65 WARNING WARNING This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm In Canada products are distributed by Bombardier Recreational Products Inc BRP In USA...

Page 3: ...on or by an operator age 16 or older Also never allow continued use of an ATV by a child if the child does not have the abilities to operate it safely regardless of age Failure to follow the warnings con tained in this Operator s Guide can result in SERIOUS INJURY or DEATH Safety Messages The types of safety messages what they look like and how they are used in this guide are explained as follows ...

Page 4: ...ention to the on product safety labels before allowing them to ride the vehicle Understand the controls and operation of the vehicle and carefully read the Operator s Guide Always remember that your approach to safety influences the child WARNING This ATV is not a toy Children differ in skills physical abilities and judgement Some children may not be able to op erate an ATV safely No one under age...

Page 5: ...ICLE 38 Pre Ride Inspection 39 Pre Ride Inspection Check List 39 Clothing 41 Carrying a Passenger 42 Carrying Loads 42 Recreational Riding 42 Environment 42 Design Limitation 43 Off Road Operation 43 General Operating and Safety Precautions 43 Riding Techniques 46 IMPORTANT ON PRODUCT LABELS 52 Hang Tag 52 Vehicle Safety Labels 53 Compliance Labels 55 Technical Information Label 55 VEHICLE INFORMA...

Page 6: ...ERATING INSTRUCTIONS 71 Starting the Engine 71 Stopping the Engine 73 TUNE YOUR RIDE 74 Suspension Adjustment 74 VEHICLE TRANSPORTATION 76 MAINTENANCE BREAK IN INSPECTION 78 MAINTENANCE SCHEDULE 80 MAINTENANCE PROCEDURES 83 Engine Oil 83 Oil Strainer 85 Air Filter 86 Air Filter Housing 88 Air Injection Valve 89 Spark Arrester 89 CVT Cover 90 Gearbox Oil 91 Throttle Cable 92 Spark Plug 93 Battery 9...

Page 7: ...mber Location 108 Engine Identification Number Location 108 NOISE EMISSION CONTROL SYSTEM REGULATION 109 SPECIFICATIONS 110 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 114 WARRANTY BRP LIMITED WARRANTY USA AND CANADA 2011 CAN AMTM ATV 118 BRP INTERNATIONAL LIMITED WARRANTY 2011 CAN AMTM ATV 123 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA 2011 CAN AMTM ATV 127 ADDITIONAL TERMS AND CONDITIONS...

Page 8: ...TABLE OF CONTENTS 6 _______________ ...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...

Page 10: ... through openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved red gasoline container to store fuel Strictly adhere to instructions in FUEL subsectio...

Page 11: ... place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggles or visor gloves boots long sleeved shirt or jacket and long pants Never ride this vehicle if you are tired ill or under the influence of alcohol or drugs Your reaction time and judgement is greatly affected under these conditions Never operate at excessive speeds Always go at a...

Page 12: ...ible Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking de scribed in this Operator s Guide Dismount on the uphill side or to a side if pointed straight uphill Turn the vehicle around and remount following the proce...

Page 13: ...cribed further in this Operator s Guide Never load a youth model vehicle Never operate this vehicle without proper instruction Take a train ing course All operators should receive training from a certified in structor FOR MORE INFORMATION ABOUT ATV SAFETY contact an authorized Can Am dealer to find out about avail able training courses nearest you USA and Canada only call the Spe cialty Vehicle In...

Page 14: ...struction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginners and inexperienced operators should complete a training course They should then regularly practice the skills learned during the course as well as the operating techniques...

Page 15: ...d he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD DS 70 vehicle should be used by children age 6 or older under adult supervi sion or by an operator age 16 or older DS 90 and DS 90 X vehicles should be used by children age 10 or older under adult supervision or by an operator age 16 or older Al...

Page 16: ...our ability to balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted op erator movement it is not designed nor intended to carry passenger s 14 _______ SAFETY INFORMATION ________ ...

Page 17: ...for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces including sidewalks driveways parking lots and streets ________ SAFETY INFORMATION ________ 15 ...

Page 18: ...ys WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illegal to operate this vehicle on public streets roads or highways 16 _______ SAFETY INFORMATION ________ ...

Page 19: ...or death in the event of an accident Riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident Riding without protective clothing increases the chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or visor Glove...

Page 20: ...rugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle 18 _______ SAFETY INFORMATION ________ ...

Page 21: ...peeds WHAT CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is apropriate for the terrain visibility and op erating conditions and your experience ________ SAFETY INFORMATION ________ 19 ...

Page 22: ...POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle prior to every time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules describe...

Page 23: ...ARNING V00A0BQ POTENTIAL HAZARD Removing hands from handlebar or feet from the footrests during opera tion WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the vehi cle or could cause you to lose your balance and fall off the vehicle If you re move a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause ...

Page 24: ...PEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle 22 _______ SAFETY INFORMATION ________ ...

Page 25: ...oss of traction or vehicle control which could result in an acci dent including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain ________ SAFETY INFORMATION ________ 23 ...

Page 26: ...out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Op erator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed 24 _______ SAFETY INFORMATION ________ ...

Page 27: ...The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abili ties Practice on smaller hills before attempting larger hills ________ SAFETY INFORMATION ________ 25 ...

Page 28: ...his Operator s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The vehi cle could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other sid...

Page 29: ...hills as described further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible ________ SAFE...

Page 30: ...l you have mastered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side...

Page 31: ...the brakes Lock parking brake after you have stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake when rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well and...

Page 32: ...llision Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described further in this Operator s Guide 30 _______ SAFETY INFORMATION ________ ...

Page 33: ...ion unexpectedly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control ________ SAFETY INFORMATION ________ 31 ...

Page 34: ...HAZARD Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads ...

Page 35: ...AT CAN HAPPEN You could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go slowly ________ SAFETY INFORMATION ________ 33 ...

Page 36: ...oper or uneven tire pressure may cause loss of control tire blow outs tire to move around on its rim and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Operator s Guide Always replace wheels or tires that are damaged 34 _____...

Page 37: ...acces sories All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Can Am dealer NEVER install passenger seat or use the racks to carry a passenger Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle s limited warr...

Page 38: ...le carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never load cargo on this vehicle Never tow cargo or another vehicle with this vehicle 36 _______ SAFETY INFORMATION ________ ...

Page 39: ...AL HAZARD Transporting flammable or dangerous material can lead to explosions WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material ________ SAFETY INFORMATION ________ 37 ...

Page 40: ...re high risk takers have an increased exposure to overturns or collisions which may result in injury including death Not all vehicles are the same Each has its own unique performance characteris tics controls and features Each will ride and handle differently Become completely familiar with the operational controls and the general opera tion of the vehicle before venturing into off road conditions...

Page 41: ...ION TO PERFORM Check fuel and engine oil Fluids Check brake system for fluid leaks DS 90 X Leaks Check for any leaks under vehicle Steering Check if steering operates freely by completely turning it from side to side Activate throttle lever several times to ensure it operates freely It must return to idle position when released Throttle lever Ensure the speed limiter screw is properly adjusted acc...

Page 42: ...ction Check operation and cleanliness of headlights and taillight Check operation of high and low beam Lights Check operation of brake light Engine Ensure fuel valve is selected to the ON position What to Do After the Engine is Started ITEMS TO BE INSPECTED INSPECTION TO PERFORM Indicator lamps Ensure engine oil temperature indicator lamp is off shut engine off if light remains on Transmission lev...

Page 43: ...ing will provide you protection from some of the minor hazards you may encounter en route The operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions anti fogging goggles or sun glasses may be required Sun glasses should only be worn during the daytime Different colored lenses available for goggles or glas...

Page 44: ...l condition of your vehicle and the trust in judgment you have in others around you will help you make a better choice of appropriate safe distance This vehicle like any other motorized vehicle cannot stop on a dime Before you ride tell someone where you are planning to travel and your expected time of return Depending on the length of your ride carry additional tools drinking water food and emerg...

Page 45: ...is dangerous Any terrain which has not been specially prepared to carry vehicles presents an inherent danger where angularity terrain substance and exact steepness are unpredictable The terrain itself presents a continual element of danger which must be knowingly accepted by anyone venturing over it An operator who takes a vehicle off road should always exercise the utmost care in selecting the sa...

Page 46: ...dded object causes the front of the vehi cle to climb more than desired If such a situation occurs take an alternate route Be aware of side hilling dangers when doing so It is also wise to know the terrain condition on the other side of the hill or bank All too often there exists a sharp drop off that is impossible to negotiate or descend Downhill Driving This vehicle can climb slopes that are ste...

Page 47: ... ice may affect the response time of the brake system of your ATV Even when not required to reduce vehicle speed apply brakes frequently to prevent ice or snow accumulation and to dry brake pads and discs While doing so in low risk driving situations you will test for grip level and keep yourself alerted to how the vehicle reacts to your control inputs Always keep footboards brake and throttle lev...

Page 48: ...to you Both practices have a high risk for you and should be avoided at all times To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls The same holds true for your feet To minimize the possibility of a leg or foot injury keep your feet on the footrests at all times Do not direct your toes outwards nor extend your feet out...

Page 49: ...ou attempt to cross any water Water should not go above the footrest Be wary of slippery surfaces such as rocks grass logs etc both in the water and on its banks A loss of traction may occur Do not attempt to enter the water at high speed The water will act as a brake and could throw you off the vehicle V00A0VL Water will affect the braking ability of your vehicle Make sure you dry the brakes by a...

Page 50: ...eate a loss of traction and cause the vehicle to slide drop off or become bogged down If this occurs look for a firmer base Again the best advice is to slow down and be watchful of the conditions When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag This will help make your location more visible to others over the next sand dune Proceed carefully should yo...

Page 51: ...always apply the parking device This is especially impor tant when parking on a slope On very steep inclines or if the ATV is carring cargo the wheels should be blocked using rocks or bricks Uphill Keep your body weight forward towards the top of the hill Keep your feet on the footpegs and shift into low gear then accelerate and when necessary change gear quickly as you climb Do not over speed sin...

Page 52: ...V00A0XL Downhill Keep your body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear V00A0YL 50 _______ SAFETY INFORMATION ________ ...

Page 53: ...do so it is important that you ALWAYS keep your body weight on the up side of the slope and be prepared to dismount on that side should the vehicle be gin to topple Do not try to stop or save the vehicle from damage V00A0ZL While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ________ SAFETY INFORMATION _...

Page 54: ...omes with a hang tag containing important information Any person who rides this vehicle should read and understand this information be fore riding 704 902 024 vmo2010 003 003_en TYPICAL 704901107 vmo2006 005 009_en 52 _______ SAFETY INFORMATION ________ ...

Page 55: ...be considered permanent parts of the ve hicle If missing or damaged they can be replaced free of charge See an autho rized Can Am dealer NOTE The following illustrations used in this Operator s Guide are a general rep resentation only Your model may differ 1 3 2 4 6 5 vmo2010 003 002_a TYPICAL LABEL LOCATIONS ________ SAFETY INFORMATION ________ 53 ...

Page 56: ...rvision required for children under age 16 NEVER permit children under age 6 to operate this ATV vmo2009 004 002_en LABEL 3 DS 70 Operation of this ATV by children under the age of 10 increases the risk of SEVERE INJURY OR DEATH Adult supervision required for children under age 16 NEVER permit children under age 10 to operate this ATV 704902025 vmo2010 003 004_en LABEL 3 DS 90 AND DS 90 X 54 _____...

Page 57: ... VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS 704901438 vmo2010 001 102 LABEL 5 vmo2008 011 090 LABEL 6 Compliance Labels These labels indicate vehicle s compli ance V00M03Y V00m03y2 LOCATION LOWER RIGHT FRONT TUBE OF THE FRAME vmo2010 001 302_a LOCATION UNDERNEATH REAR FENDER vmo2010 004 001_en LOCATION FRONT FENDER Technical Information Label CHAIN PLAY ADJUSTMENT AJUSTEMENT DE LA CHAÎNE ...

Page 58: ...IMPORTANT ON PRODUCT LABELS vmo2011 004 002_a 1 Chain adjustment label location 56 _______ SAFETY INFORMATION ________ ...

Page 59: ...VEHICLE INFORMATION _______________ 57 ...

Page 60: ...CONTROLS INSTRUMENTS EQUIPMENT 3 4 6 7 8 7 2 5 1 9 11 12 10 vmo2010 003 101_b TYPICAL 58 ______________ ...

Page 61: ...e rid ing the vehicle Consult your au thorized dealer if you can t find or solve the problem yourself Speed Limiter This vehicle is equipped with an ad justable speed limiter screw on the throttle lever housing The speed lim iter prevents the throttle from being fully opened even when the throttle lever is pushed fully forward thus lim iting available engine power and there fore vehicle speed vmo2...

Page 62: ... adjust the speed limiter screw loosen the lock nut then turn the speed limiter screw accordingly Turn ing the screw in reduces throttle lever travel turning the screw out increases throttle lever travel vmo2008 020 004_b 1 Lock nut 2 Speed limiter screw To obtain maximum vehicle speed ad just the throttle lever travel to 20 mm 8 in vmo2008 020 004_c 1 Speed limiter screw 2 Lock nut A Maximum thro...

Page 63: ...rom moving Useful during trans portation or when the vehicle is not in operation WARNING Always use the parking brake when the vehicle is not in opera tion WARNING Make sure the parking brake is fully disengaged before operat ing the vehicle Riding the vehicle with a continuous pressure on the brakes may cause damage to the brake system and a loss of braking capacity and or fire To engage the park...

Page 64: ...pletely stop the vehicle and apply the brakes prior to moving the transmission lever vmo2008 008 018_a TRANSMISSION LEVER PATTERN 1 Transmission lever 2 Forward F 3 Neutral N 4 Reverse R To change the transmission position completely stop vehicle apply brakes then move lever to the desired posi tion Do not force lever WARNING Before moving vehicle in reverse ensure the path behind is clear of obst...

Page 65: ...stop the en gine and as an emergency control NOTE While the engine can be stopped by turning the ignition key to the OFF position we recommend the engine be stopped by setting the emergency engine stop switch to the STOP position To stop engine fully release throttle lever then set the emergency engine stop switch to the STOP position vmo2009 004 005_e TYPICAL EMERGENCY ENGINE STOP SWITCH 1 STOP p...

Page 66: ...OSITION The full choke position is used when the engine is cold vmo2009 004 006_a FULL CHOKE POSITION The other positions between OFF and FULL will be used depending on the engine temperature 7 Indicator Lamps The indicator lamps are located near the middle of the handlebar vmo2008 008 019_a TYPICAL 1 Neutral N 2 Reverse R 3 Ignition switch Neutral Lamp GREEN When lit it indicates the transmission...

Page 67: ...been stopped 9 Fuel Valve The fuel valve is located on the LH side of the vehicle near the engine This is a 3 position rotary valve OFF ON RES reserve Rotate the valve to align its pointer to the desired position vmo2008 008 014_a LH SIDE OF VEHICLE 1 Align this pointer toward the desired position NOTICE Improper opening of fuel valve will restrict the flow of fuel Make sure valve is fully opened ...

Page 68: ...llows the removal of the seat to provide access to the engine compartment Pull knob to re lease seat vmo2008 008 016_a TYPICAL 1 Seat release knob Seat Removal Pull latch while gently lifting rear of seat Pull seat rearward then remove it Seat Installation Insert front tabs of seat into frame hooks When seat rests in its posi tion firmly push seat down to latch vmo2008 008 042_a 1 Seat tabs vmo200...

Page 69: ...tch while lifting cover vmo2008 008 023_a TYPICAL WARNING When engine is running always engage the NEUTRAL position on the transmission lever and ap ply parking brake before opening cover Never leave any heavy or loose breakable object in the stor age compartment Always latch cover before riding While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoi...

Page 70: ...cle Always stop engine before refu eling Open cap slowly If a differential pressure condi tion is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before further operation Fuel vapors are flammable and explosive under certain condi tions Never use an open flame to check fuel level Never smoke or allow a flame or spark in the vicinity Always work in ...

Page 71: ...iller neck 5 Pour fuel slowly to allow time for the air in the tank to escape and prevent fuel flow back Be careful not to spill fuel 6 Stop fuelling when the fuel reaches the bottom of filler neck Do not overfill 7 Fully tighten fuel tank cap clock wise _______________ 69 ...

Page 72: ...aximum throttle should not ex ceed 3 4 Avoid sustained accelerations Avoid prolonged cruising speeds Avoid engine overheating However brief accelerations and speed variations contribute to a good break in Brakes WARNING New brakes will not perform to their maximum efficiency until after their initial break in is com plete Use extra caution Belt A new belt requires a break in period of 50 km 30 mi ...

Page 73: ...ever must be set to NEUTRAL Insert key in ignition switch and turn to ON position vmo2008 008 024_a TYPICAL TURN TO ON POSITION 1 Ignition key Set the emergency engine stop switch to the RUN position vmo2009 004 005_b 1 Emergency engine stop switch 2 STOP position 3 RUN position In cold weather colder than 0 C 32 F place choke lever in full choke position vmo2009 004 006_a FULL CHOKE POSITION Pres...

Page 74: ...til the best engine RPM is achieved NOTE Overusing the choke may flood the engine and make it hard to start Refer to TROUBLESHOOTING if this occurs When the engine is warm set the choke lever to OFF position and re lease brakes vmo2009 004 005_d OFF POSITION Warm Engine Starting Start the engine as explained above but without any choke If the engine will not start after two 5 second at tempts with...

Page 75: ...PICAL 1 Kick start pedal Repeat this procedure completely if necessary Stopping the Engine WARNING Avoid parking on a slope Release throttle and completely stop the vehicle Apply the parking brake Set transmission lever to the FOR WARD position Set the emergency engine stop switch to the STOP position Turn ignition key to OFF position Remove key from ignition switch _______________ 73 ...

Page 76: ... adjustment can cause poor handling and loss of stability which could lead to an accident Spring Preload Adjustment Shorten the springs for a firmer ride and rough road condition Lengthen the springs for a softer ride and smooth road condition Adjust by turning adjustment cam or ring accordingly Use tool from vehicle tool kit vmo2008 008 029_a DS 70 AND DS 90 FRONT SUSPENSION 1 Front spring 2 Turn...

Page 77: ...urn adjusting cam vmo2008 020 011_a DS 90 X REAR SUSPENSION 1 Rear spring 2 Loosen locking ring 3 Turn adjustment ring While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death _______________ 75 ...

Page 78: ...ts normal operating position on all four wheels V00A17Y Remember to Set the fuel valve to the OFF posi tion Apply the parking brake Secure the front of the vehicle by the front bumper and the rear of the vehicle by the rear bumper vmo2008 008 025_a DS 70 AND DS 90 FRONT TIE DOWN POINT LOCATION vmo2008 020 012_a DS 90 X FRONT TIE DOWN POINT LOCATION vmo2008 008 026_a ALL MODELS REAR TIE DOWN POINT ...

Page 79: ...MAINTENANCE _______________ 77 ...

Page 80: ...e inspected by an authorized Can Am dealer The break in inspection is very important and must not be neglected NOTE The break in inspection is at the expense of the vehicle owner We recommend that this inspection be signed by an authorized Can Am dealer Date of inspection Authorized dealer signature Dealer name 78 ______________ ...

Page 81: ...UEL SYSTEM Fuel lines and connections X Throttle cable housing X X Carburetor X X Idle speed X ELECTRICAL SYSTEM Spark plug X X Battery X Battery voltage X CVT TRANSMISSION CVT air inlet outlet ducts X GEARBOX Gearbox oil X WHEEL TIRES Wheel nuts studs X STEERING SYSTEM Handlebar fasteners X BRAKES Brake system X _______________ 79 ...

Page 82: ...o operate MAINTENANCE SCHEDULE WEEKLY MONTHLY ONCE A YEAR OR EVERY 100 HOURS EVERY 2 YEARS OR 200 HOURS A Adjust C Clean I Inspect L Lubricate R Replace TO BE PERFORMED BY PART TASK LEGEND ENGINE Engine oil R 3 Customer Engine oil strainer C Customer Air filter I C 1 R 1 Customer Air injection valve filter I C 1 R 1 Customer Valve clearance A Dealer Crankcase breather system I 2 Dealer Spark arres...

Page 83: ...L Dealer Customer Carburetor I A C 4 Dealer Idle speed I Dealer 4 Inspect clean and adjust every 6 months ELECTRICAL SYSTEM Spark plug R Dealer Battery I Dealer Customer DRIVE SYSTEM Drive chain and Sprockets I 5 Dealer 5 More often under severe use such as dusty area sand snow wet or muddy conditions WHEELS TIRES Wheel bearings I Customer Wheel bolts I Customer TRANSMISSION CVT Drive belt I Deale...

Page 84: ...ers I Dealer Steering knuckles DS 70 and DS 90 L 6 Customer Steering shaft L Dealer Steering system I Dealer 6 Lubricate every 6 months SUSPENSION Suspension system I Customer BRAKES Brake fluid DS 90 X 7 R Dealer Customer Brake system I A 7 8 Dealer Brake pads shoe I 7 Dealer 7 Brake fluid replacement or any brake system repairs must be performed by an authorized Can Am dealer 8 Hydraulic brakes ...

Page 85: ...place it with a new one Engine Oil Engine Oil Level NOTICE Check level frequently and adjust as necessary Do not overfill Operating the engine with an improper level may severely damage engine Wipe off any spillage NOTE While checking the oil level vi sually inspect engine area for leaks vmo2008 008 021_a TYPICAL RH SIDE OF ENGINE 1 Dipstick With vehicle on a level surface start engine and let it ...

Page 86: ...on the oil con tainer it must contain at least one of the above standards Refer to the vis cosity chart for details Engine Oil Viscosity Chart SAE 0W30 SAE 5W30 SAE 10W30 SAE 10W40 SAE 15W40 SAE 20W50 Temperature Range 50 C 122 F 40 C 104 F 30 C 86 F 20 C 68 F 10 C 50 F 0 C 32 F 10 C 14 F 20 C 4 F 30 C 22 F Engine Oil Change The oil change should be carried out on a warm engine CAUTION Engine oil ...

Page 87: ...f necessary Clean engine and drain plug contact surfaces then reinstall drain plug and torque it to 22 0 N m 2 2 N m 16 lbf ft 2 lbf ft Refill engine with the specified quan tity of recommended engine oil Refer to SPECIFICATIONS for capacity Start engine and let idle for a few min utes Ensure oil strainer and drain plug areas are not leaking Stop engine Wait a few minutes to allow the oil to flow ...

Page 88: ...nsure proper engine per formance and life span Air filter maintenance should be ad justed according to riding conditions Air filter maintenance must be in creased in frequency for the following dusty conditions Riding on dry sand Riding on dry dirt covered surfaces Riding on dry gravel roads or similar conditions NOTE Riding in a group in these con ditions increases even more the air filter mainte...

Page 89: ...700 341 vbs2009 012 015_a TYPICAL SPRAY FOAM ELEMENT INSIDE AND OUT 2 Let stand for 3 minutes 3 As stated on air filter cleaner UNI container rinse with plain water 4 Dry the foam element completely vbs2009 012 005 TYPICAL DRY NOTE A second application may be necessary for heavily soiled elements When the filter is dry re oil using AIR FILTER OIL P N 219 700 340 or an equivalent _______________ 87...

Page 90: ...edure Pay attention to ensure proper filter positioning in housing mmo2008 008 055_a FILTER POSITION 1 Cover side 2 Housing side Air Filter Housing Air Filter Housing Draining Periodically inspect air filter housing drain tube for liquids or deposits mmo2008 008 057_a 1 Air filter housing 2 Drain tube NOTE If vehicle is used in dusty areas inspect more frequently than specified in MAINTENANCE SCHE...

Page 91: ...Air injection valve Air Injection Valve Cleaning NOTE Clean cover before removing Remove cover retaining screws Remove air injection valve cover vmo2008 020 001_a 1 Remove screws Remove filter from air injection valve vmo2007 008 004_a TYPICAL 1 Air injection valve 2 Screen 3 Air filter Clean air filter and inside of air injection valve using pressurized air NOTE If the air filter is still dirty r...

Page 92: ...8 008 041_a 1 Spark arrester 2 Muffler tip Remove carbon deposits from the spark arrester using a brush NOTE Use a soft brush and be careful to avoid damaging spark arrester Reinstall the spark arrester in muffler Reinstall muffler cover if applicable CVT Cover CVT Cover Draining Whenever you suspect that water has entered the CVT cover drain the CVT housing by removing the drain tube plug While r...

Page 93: ...icle the gear box oil level cannot be checked The only way to ensure the level is cor rect is to drain the gearbox and refill it with the specified quantity of the recommended gearbox oil Refer to GEARBOX OIL CHANGE for proce dure Gearbox Oil Change Place the vehicle on a level surface Remove the air filter housing from the vehicle vmo2008 008 036_a 1 Air filter housing vmo2008 008 058_a 1 Remove ...

Page 94: ...e gearbox Reinstall oil filler plug Reinstall all other removed parts Throttle Cable Throttle Cable Inspection Inspect throttle cable for excessive wear kinking or fraying Ensure cable moves freely NOTICE The throttle cable must be replaced if any signs of wear fraying or other damages are found Throttle Cable Lubrication Lubricate cable using CABLE LUBRI CANT P N 293 600 041 or an equiva lent sil...

Page 95: ...tle lever Tighten locking nut and reinstall protec tor vmo2008 008 027_a 1 Lock nut 2 Adjuster With the transmission lever set to NEUTRAL position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully to the right then fully to the left If the engine RPM increases readjust the throttle lever free play Ensure throttle cable is properly routed and not bind ing...

Page 96: ...i seize lubricant over spark plug threads to prevent a possible seizure Screw spark plug into cylinder head by hand and tighten with a torque wrench and proper socket Torque spark plug to 11 0 N m 1 1 N m 97 lbf in 10 lbf in Battery To access the battery remove the seat Battery Maintenance CAUTION Never charge a bat tery while installed in vehicle NOTICE Never remove the battery sealing cap These ...

Page 97: ...xidation Battery Installation Reinstall battery in vehicle NOTICE Always reconnect RED cable first then the BLACK cable Fuse Fuse Replacement NOTICE Do not use a higher rated fuse as this can cause severe electri cal system component damage The electrical system is protected by a single 15 amp fuse If the fuse is open circuit or burnt re place it with a fuse of the same rating An in line fuse hold...

Page 98: ...prockets together to prevent rapid wear of these components NOTICE Never operate this vehi cle with the drive chain too loose or too tight as severe damage to the drive components can occur Drive Chain Inspect the chain for damaged links and rollers Replace chain if any damage is found Check the free play of drive chain and adjust if necessary Refer to DRIVE CHAIN ADJUSTMENT Roller Inspect the dri...

Page 99: ...d for proper adjustment before every ride NOTICE Never adjust the drive chain with the driver seated on the vehicle Remove any load on the ve hicle 1 Place vehicle on a level surface and set transmission to NEUTRAL 2 Check drive chain condition 3 Loosen drive axle locking bolts vmo2008 008 046_a TYPICAL REAR AXLE 1 Locking bolts 4 Loosen chain adjuster lock nut 5 On models equipped with a chain te...

Page 100: ...ded pressure Since tires are low pressure types a manual pump should be used Check pressure when tires are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is supplied in the tool kit TIRE PRESSURE FRONT AND REAR MINIMUM 25 kPa 3 6 PSI MAXIMUM 35 kPa 5 PSI Although the ti...

Page 101: ...s then re move wheel At installation it is recommended to apply anti seize lubricant on the threads of the wheel mounting studs Gently tighten nuts in a criss cross sequence then apply the specified torque WHEEL NUT TORQUE FRONT AND REAR 40 N m 4 N m 30 lbf ft 3 lbf ft Steering System Front Knuckle Lubrication DS 70 and DS 90 Lubricate front knuckles Use SUS PENSION GREASE P N 293 550 033 or an eq...

Page 102: ...WARNING Always use a silicone based lu bricant Using any other lubricant such as a water based lubricant may cause the brake cables to stick or become stiff Have your authorized Can Am dealer inspect brake shoes for wear or dam age BRAKE SHOE MINIMUM THICKNESS FRONT AND REAR 1 5 mm 06 in See your authorized Can Am dealer if a problem is detected concerning the brake system Front Brake Cable Adjust...

Page 103: ...ver turn the brake cable adjuster at the end of brake cable until proper adjustment is ob tained vmo2008 008 049_a 1 Brake cable adjuster Hydraulic Brakes DS 90 X WARNING New brakes will not perform to their maximum efficiency until after their initial break in is com plete Use extra caution Hydraulic Brake Inspection WARNING Brake fluid replacement or brake system maintenance and repairs should b...

Page 104: ...ebar above brake levers vmr2008 101 003 LH REAR BRAKE FLUID RESERVOIR vmr2008 101 004 RH FRONT BRAKE FLUID RESERVOIR Turn steering in the straight ahead po sition to ensure reservoirs are levelled With vehicle on a level surface check brake fluid in reservoirs for proper level They should be above the MIN mark NOTE The reservoir is full when the fluid reaches the top of the window Add fluid as req...

Page 105: ...MAINTENANCE PROCEDURES Repeat the same procedure for the other reservoir Frame Frame Fasteners Check fastener condition and tight ness on the vehicle Retighten as re quired ______________ 103 ...

Page 106: ... vehicles USE LOW PRESSURE ONLY such as a garden hose High pressure can cause electrical and mechanical damage Vehicle Cleaning and Protection NOTICE Never clean plastic parts with a strong detergent de greasing agent paint thinner acetone etc Never use a high pressure washer to clean the vehicle USE LOW PRES SURE ONLY such as a garden hose A high pressure wash can cause elec trical or mechanical ...

Page 107: ...ied in MAINTENANCE SCHEDULE When a vehicle is not in use for a period of four months proper storage is a ne cessity See an authorized Can Am dealer for proper procedures When using your vehicle after storage a post storage preparation is required See an authorized Can Am dealer for proper procedures ______________ 105 ...

Page 108: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 106 ______________ ...

Page 109: ...TECHNICAL INFORMATION ______________ 107 ...

Page 110: ...aler to complete warranty claims properly No warranty will be allowed by BRP if the engine identification number EIN or vehicle identification number VIN is removed mutilated or altered in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company Vehicle Identification Number Location vmo2008 008 003_a TYPICAL FRONT OF VEHI...

Page 111: ...de livery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below 1 Removal or alteration or the punc turing of the muffler or any engine component which conducts re moval of engine exhaust gases 2 Removal or ...

Page 112: ...er to OIL VISCOSITY CHART Engine oil Capacity Oil change with filter 1 1 L 1 2 qt U S liq TRANSMISSION Transmission Continuously Variable Transmission CVT GEARBOX Type 3 positions Forward Neutral and Reverse Type XPS CHAINCASE OIL P N 415 129 500 or an equivalent 75W90 chaincase oil Gearbox oil Capacity 165 ml 6 U S oz FUEL SYSTEM Make KEHIN with manual choke Carburetor Type PTE Idle speed 1700 10...

Page 113: ...Electric start kick start Daytime running light bulb 2 x 5 W Fuse Main 15 A SUSPENSION Front Independent suspension A arm DS 90 X Double A arm Type Rear Rigid swing arm Front 86 mm 3 4 in DS 90 X 178 mm 7 in Travel Rear 160 mm 6 3 in DS 90 X 178 mm 7 in Shock absorber Oil DS 90 X HPG TIRES Front Pressure Rear Minimum 25 kPa 3 6 PSI Maximum 35 kPa 5 PSI Front 19 x 7 8 DS 90 X 20 x 6 10 Size Rear 18...

Page 114: ...drum DS 90 X hydraulic disc Rear Mechanical drum DS 90 X hydraulic disc Parking device LH brake lever with parking brake DIMENSION AND WEIGHT Dry weight 111 kg 245 lb Overall length 152 cm 59 8 in Overall width 91 cm 35 8 in DS 90 X 111 cm 43 7 in Overall height 93 5 cm 36 8 in DS 90 X 97 cm 38 2 in Wheelbase 100 cm 39 4 in DS 90 X 102 4 cm 40 3 in Ground clearance 11 5 cm 4 5 in 112 _____________...

Page 115: ...TROUBLESHOOTING ______________ 113 ...

Page 116: ...ttempts the engine may be flooded with fuel Proceed as follows Turn ignition switch to ON and ensure choke is not applied Fully depress throttle lever and hold while starting the engine As soon as the engine starts release throttle lever Do not race engine If the engine still does not start Disconnect the spark plug cable Remove the spark plug Crank engine several times Install new spark plug if p...

Page 117: ... Can Am dealer ENGINE LACKS ACCELERATION OR POWER 1 Fouled damage worn spark plug Clean verify spark plug and heat range Replace as required 2 Lack of fuel to engine Check items listed in ENGINE TURNS OVER BUT FAILS TO START 3 Carburetor adjustments Contact an authorized Can Am dealer 4 Engine is overheating If the engine tends to overheat try the following Reduce vehicle speed but maintain suffic...

Page 118: ...ater in fuel Drain fuel system and refill with fresh fuel VEHICLE CANNOT REACH FULL SPEED 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Parking brake Ensure brake lever lock is completely disengaged 3 Air filter box clogged or dirty Check air filter and clean if necessary Check the position of the air intake tube 4 CVT dirty or worn including belt Contact an authorized Can Am dealer THE RPM IN...

Page 119: ...WARRANTY ______________ 117 ...

Page 120: ... FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY ...

Page 121: ... 2 the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use owners ex cept that emission related components installed on EPA certified ATVs registered in the USA are covered for 5000 km or thirty 30 consecutive months whichever comes first and evaporative emission related components are warranted for twenty fou...

Page 122: ... repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine Can Am ATV parts without charge for parts and labor at any authorize...

Page 123: ...y equipped with Carlisle or ITP branded ATV tires The tires are warranted separately by the tire manufacturer and are not covered by this limited warranty Please contact the manufacturer or ask your au thorized Can Am ATV dealer for assistance Carlisle Tire Wheel Company 23 Windham Boulevard Aiken SC 29805 Warranty Information USA 1 800 260 7959 Canada 1 800 265 6155 Quebec 1 877 997 4999 9 TRANSF...

Page 124: ...number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC CAN AM ATV CUSTOMER ASSISTANCE CENTER 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Tel 819 566 3366 In USA BRP US INC CAN AM ATV CUSTOMER ASSISTANCE CENTER 7575 Bombardier Court Wausau WI 54401 Tel 715 848 4957 In the USA products are distributed and serviced by BRP US Inc 2009 Bombardier Recreational Products Inc All rights reserved TM...

Page 125: ... OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FR...

Page 126: ...OD This warranty will be in effect from 1 the date of delivery to the first retail con sumer or 2 the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiratio...

Page 127: ...rts without charge for parts and labour at any authorized Can Am ATV Distributor Dealer during the warranty coverage period under the conditions described herein BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the Can Am ATV to the owner In the event that service is r...

Page 128: ...Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For Scandinavian countries please contact our Finland office BRP FINLAND OY Service Department Isoaavantie 7 FIN 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact your local Can Am ATV Distributor Dealer visit our website at www brp com for contact information or contact our North America offi...

Page 129: ...OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FRO...

Page 130: ...anty will be in effect from 1 the date of delivery to the first retail con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use SIX 6 CONSECUTIVE MONTHS for commercial use or rental use The product is used commercially when it is used in connection with any work or employment that generates income during ...

Page 131: ...air in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notification period is subject to the applicable national or local legisla tion in your country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or ...

Page 132: ...d discussing the issue with the Can Am ATV Distributor Dealer s service manager or owner You will find your Can Am ATV Distributor Dealer s coordinates on our website at www brp com 2 If further assistance is required the Can Am ATV Distributor s service depart ment should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP at the address listed be...

Page 133: ...PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Tel 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2009 Bombardier Recreational Products Inc All rights reserved TM Trademark of Bombardier Recreational Products Inc or its affiliates ______________ 1...

Page 134: ...mple or model Have the qualities that a buyer may legitimately expect considering the pub lic declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted The action for...

Page 135: ...CUSTOMER INFORMATION ______________ 133 ...

Page 136: ...stomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 134 ______________ ...

Page 137: ...wner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an autho rized Can Am dealer We will ask you to provide your name address phone num ber the vehicle identification number and the date it was stolen In North America BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J...

Page 138: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 136 ______________ ...

Page 139: ...CHANGE OF ADDRESS OWNERSHIP ______________ 137 ...

Page 140: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 138 ______________ ...

Page 141: ...CHANGE OF ADDRESS OWNERSHIP ______________ 139 ...

Page 142: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 140 ______________ ...

Page 143: ...o be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE Please verify with your dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious injury or death ...

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