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CPS-i3000(R2) MANUAL 

Camtec Power Supplies GmbH  -  Gewerbestrasse 30  -  DE-76327  Pfinztal / Germany   

P.3/22 (04/2016.01.5) 

Tel. +49 (721) 46596 - 0  Fax +49 (721) 46596 - 77    

www.camtec-gmbh.com

   -   

[email protected]

 

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) 

 

Features

 

 

Idling behavior

 

The CPS-i Series is permanently open-circuit proof. When an output 
voltage is preset it comes stable. If a load is switched suddenly, the unit 
stabilized within <1ms. An overshoot of the output voltage is irrelevant. 
 

Start behavior

 

The power supply has a start delay of 1s to stabilize all measuring circuits 
for the interface messages accurately. The power supply starts with a 
ramp (soft start) of 100ms. The output voltage does not overshoot - 
regardless of whether a load is connected or not. 
 

Galvanic isolation and insulation

 

The switching power supply is galvanically isolated between the input and 
the output. All major digital inputs and outputs of the interface are 
electrically isolated. 
 

V programming (Ureg) 

The output voltage of the CPS-i power supply can be adjusted by a control 
signal. The setting is linear to the input signal. 

 

 

C programming (Ireg) 

The output current of the CPS-i power supply can be adjusted by a control 
signal. The setting is linear to the input signal.

  

 

V Monitor (Umon) 

The power supply provides real-time monitoring of the output voltage. It is 
the exact and real value at the output terminals. If the sense line is used, 
the real value is measured directly at the load. The latency signal preset to 
the measured value is negligible since the control circuit is constructed 
completely analogously.

 

 

C Monitor (Imon) 

The power supply provides real-time monitoring of the output current. It is 
the exact and real value at the output terminals. The latency signal preset 
to the measured value is negligible since the control circuit is constructed 
completely analogously. 
 

Constant Voltage or Constant Current Mode (CV/CC)

 

The device can be operated as a DC voltage source or a constant current 
source. The operating mode is signaled on the interface.

 

 

Auxiliary Voltage (AUX)

 

The devices feature a 12V / 500mA auxiliary voltage to operate external 
peripheral. 
 

Potentiometer Internal Control (Uadj/Iadj) 

If the power supply shall only set with the built-in internal potentiometers, 
the use of the internal reference voltage is possible. The power supply 
requires no external signals and can operate completely autonomously. 
 

Potentiometer External Control (Uadj/Iadj)

 

If the power supply shall only set with external potentiometers, the use of 
the internal reference voltage is possible. The power supply requires no 
external signals and can operate completely autonomously. 
 

Sense Mode 

The power supply has a sense mode to compensate for voltage drops of 
2V per load line. 
 

Fuse Mode

 

The unit can be operated in fuse mode. In the fuse mode, the unit is turned 
off and locked when it was more than 5 seconds in constant current mode 
to protect a connected defect load. The lock can be controlled remotely or 
repeal by disconnection from the mains again. 
 

Continuous Mode

 

The unit can be operated in continuous mode. In the continuous mode, the 
power supply provides constant current mode in a continuous flow and no 
ticker-operation. 
 

Master-Slave Mode (Ureg-OUT/Ireg-OUT) 

The master-slave mode can be defined in the parallel operation. One 
device can be set as the master, the other involved network units act as a 
slave and the setting signals follow current / voltage, which are 
commanded by the Master. This ensures that all devices are operated 
synchronously. 
 

 

Current Share Bus (CS)

 

In parallel operation, the involved network components communicate with each 
other and share the total power evenly to each other. 
 

Remote Shutdown (SD) 

All CPS-i devices have a remote shutdown (open collector or switching contacts). 
 

Inhibit Mode (Interlock) 

The inhibit circuit reliably prevents unintentional starting of the power supply. The 
control loop is internally locked. Since this blocking is done progressively it is 
active even when the control signal, is missing due to a cable break or temporarily 
suspend. A premature restart of the power supply is prevented. 
The inhibit input can be connected to a relay or switch. If the contact is 
interrupted, the power supply is switched off. If the contact is closed again, the 
power supply restarts.

 

 

DC and AC Fail 

By DC-fail the power supply reports that the power output is disabled. 
By AC-fail the power supply reports an AC undervoltage. Both signals have 
separate outputs. Each of them can be selected between NO and NC.

 

 

Over Voltage Protection (OVP) 

On the interface is a message signal. Until the abolition of the fault the device 
switches off. 
 

Over Current Protection (OCP)

 

On the interface is a message signal. Until the abolition of the fault the device 
switches off. 
 

Temperature Control (TEMP)

 

The operating temperature of the power supply can be monitored via a signal 
applied to the interface output. 

 

Temperature Alarm (TA)

 

If the device is in the critical range, a warning signal is applied to the interface. 
 

Over Temperature Thermal Shutdown (OT)

 

The device has a thermal monitoring: shutdown with automatic restart. The OT 
signal is applied to the interface.

 

 

Fan Failure Monitoring (FF)

 

If it comes to a fan failure or blocking, a signal is applied to the interface. The 
speed signal of the fan is monitored. Thus, even a creeping fault is detected at an 
early stage and there is a warning long sold separately in front of a fan failure. 
 

Fast Down Programming & PowerSink (PS)

 

For fast down programming an internal PowerSink is offered as an option. The 
current sink discharges the output electrolytic capacitors and eleminates skidding 
inge fed tensions.  
A further output allows to control external PowerSink modules. The internal 
current sink for fast down programming must be installed at the factory. 
 

3D Heat Dissipation 

Our aligned and controlled heat dissipation design opens possibilities that are 
formerly being reserved to custom designed power supplies: Steplessly hard 
mount of the CPS-i2000/3000 power supply modules in a 3D-room. 
In practice that means that one can mount the modules into every angle 
imaginable. Our 3D heat dissipation (3D-HD) ensures optimal cooling in each 
mounting position you may consider. 

 

Design-to-Service:

 

Most recorded failures in the field concern the signal interface of a power supply. 
Camtec offers new concept of design-to-service that allows the customer easily to 
exchange the interface himself in the field. The analogue and digital interfaces 
apply plug & play self calibrating and can be used independent from the model 
CPS-i/EX/EP 2000 & 3000 Thus, system down cost is being reduced and only a 
small amount of spare parts need to be stocked by the customer. 

 

Summary of Contents for CPS-i3000

Page 1: ...ogramming Real time I V monitoring Reference voltage f autonomous programming CSB Current Share Bus Inhibit for safe interlocking Remote Shutdown Remote Shutdown Power Good Relay AC ok and DC ok Preci...

Page 2: ...gn specifications call for the highest standards of safety and interference suppression The device was developed in accordance with the requirements of EN61010 1 EN61010 2 201 EN62368 1 and the EMC st...

Page 3: ...no ticker operation Master Slave Mode Ureg OUT Ireg OUT The master slave mode can be defined in the parallel operation One device can be set as the master the other involved network units act as a sla...

Page 4: ...easuring point distance 10mm Hold Up Time 20ms 230Vac mains buffering at full load Inrush Current 14 6Aeff 20 7Apeak 230Vac active electronic inrush protection no simple NTC Startup Delay typ 1s Softs...

Page 5: ...nhibit Active Open Collector 9 OT Output Signal Over Temperature Open Collector 10 TA Output Signal Temperature Alarm Open Collector Early warning 11 OCP Output Signal Over Current Protection Open Col...

Page 6: ...el 49 721 46596 0 Fax 49 721 46596 77 www camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a fai...

Page 7: ...C 250Vac 20A Neutrik PowerCon 3x2 5 mm Neutrik NAC3FCA Copy of the original instruction http www neutrik com de powercon powercon 20 a nac3fca Interface pluggable Push Pull Connectors from Weidmuelle...

Page 8: ...eries is an analog interface The output voltage is linearly proportional to the adjusted analog control signal If the control signal 0V and or 0A applies the power supply delivers 0V at the output The...

Page 9: ...urrent to the output This special behaviour is a protection for the power supply and for the connected load Compensation of Load Line Drop Voltage Sense standard operation mode The CPS i power supply...

Page 10: ...ibution in parallel operation of several identical CPS i units Define the power supply as the master which you want to address with your control A coding of the power modules as the master or the slav...

Page 11: ...ternatively a voltage of 10 to 30V typ 12V 1 5mA 24V 5 5mA can be applied If the standby repeals the power supply starts with a delay of 500ms Using the soft start the current and the voltage rises wi...

Page 12: ...y contacts changeover The contacts of CON1 Pin1 and CON1 Pin3 are closed relay coil is energized when the input voltage is higher than typ 175Vac or 210Vdc switch on The contacts of CON1 Pin5 and CON1...

Page 13: ...tween the TEMP signal and power output is a reinforced isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage Temperature Control Signal PSOT of the PowerSink Fast Down Programmin...

Page 14: ...0A 24Vdc 125A 3000 3000W CPS i3000 060 60Vdc 50A 48Vdc 62 5A 3000 3000W CPS i3000 090 90Vdc 33 3A 72Vdc 41 5A 2997 2988W CPS i3000 150 150Vdc 20A 120Vdc 25A 3000 3000W CPS i3000 300 300Vdc 10A 240Vdc...

Page 15: ...her power supplies are not approved for series operation above 60Vdc If the units are remotely controlled via the analog interface it is compulsory to use a potential free control voltage Paralleling...

Page 16: ...Germany P 16 22 04 2016 01 5 Tel 49 721 46596 0 Fax 49 721 46596 77 www camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as lif...

Page 17: ...l Safety Factory Test Field Test Owner 60Vdc 2800Vdc Type and factory test are the manufacturer While repating damage can happen to the power supply unit For the field test owner follow the below inst...

Page 18: ...sult in injury or death Mechanics Aluminium housing IP20 Cooling is achieved via front to rear fans To ensure adequate heat dissipation 50mm to the front and 150mm blockade free distance from the devi...

Page 19: ...lectronic current sink is used the output voltage remains constant at the set value The current sink provides fast dynamic response Fig 1 Fig 2 Fig 3 A Power Sink see Fig 1 enables fast down programmi...

Page 20: ...ww camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in inj...

Page 21: ...to custom design power supplies Steplessly hard mount of the CPS i2000 3000 power supply modules in a 3D room In practice that means that one can mount the modules into every angle imaginable Our 3D H...

Page 22: ...3U 5 Modules mountable only in conjunction with front panel 3U orderable 2201005001CA 19 Rack Rail 2x Support Rails for rack mount mounting kit included 2201008001CA Cable Management Rail Cable suppor...

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