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CPS-EP2000(R2) MANUAL

                 

Camtec Power Supplies GmbH  -  Gewerbestrasse 30  -  DE-76327  Pfinztal / Germany   

P.9/19 (01/2018.01.1) 

Tel. +49 (721) 46596 - 0  Fax +49 (721) 46596 - 77    

www.camtec-gmbh.com

   -   

[email protected]

 

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) 

 

Compensation of Load Line Drop Voltage (Sense ++/--) battery charger operation mode 

Remote Sensing as a battery charger 

If the CPS-EP power supply unit is used as a battery charger, it is recommended to refrain from sensing. It can 
lead to severe damage to the power supply, if the polarity of the sense line is confused (field experience: such 
error often occurs when system service is required, e.g., when the batteries are changed). If it is necessary to 
use sensing, proceed as described in the figure below. Proven approaches are 250mA for the fuses and 3...5A 
load capacity of diodes. 
 
 
 
 
 
 
 
 
 

 

Current Distribution in Parallel Mode (CS), CSB Current Share Bus 

To increase the output current, up to 5 units of the same model and output voltage can be operated in parallel. 
The operator shall ensure that the output voltage of each involved unit shall be set to the same value and with a 
maximum tolerance of ±0,5%. Derate the total output current by 5% to prevent the unit from overload operation.  
In parallel operation, a uniform current distribution between the participating power supplies is important. To 
prevent one of the power supplies going early into the current limitation and display error message. An uneven 
load and thus premature aging of the participating devices is prevented. (further information on page 12) 
Connect CON3 contact 5 (CS) to contact 13 of the next device. Are other devices involved in the parallel 
operation, you may grind the CS bus through from unit to unit. The current division between the devices will be 
performed automatically. The accuracy of the current distribution is ±5% at I

out 

 0,5x I

out 

max. 

Set the DIP switch S11 to the OFF position if you like to apply CS-mode operation. The factory set of the DIP 
switch S11 is ON (no CS operation). 

 

External Shutdown (SD) 

The power supply is set to the Shutdown mode, when the 
control input is either shorted via a relay contact, a switch 
contact or an NPN transistor with open collector (voltage drop 
<1V, current typ. 1,5mA). Alternatively, a voltage of 10 to 30V 
(typ. 12V/1.5mA, 24V/5.5mA) can be applied. 
 
If the shutdown repeals the power supply starts with a delay of 
35ms. 
 
Using the softstart the current and the voltage rises within 
100ms continuously to the default set values. Between control 
input SD, power input, and power output is a reinforced 
Isolation of max. 400Vdc and a basic isolation of max. 600Vdc 
working voltage. 

 

Set Voltage Range via Potentiometer (Uadj) 

The power supply is equipped with 1 potentiometer Uadj for setting the voltage. The current limiting is fix.  

 

Continuous Mode Operation Device 

The device provides continuous current while overloaded and the voltage goes down.  

 
 
 
 

Summary of Contents for 3041101002CA

Page 1: ...l positions PFC 0 99 Features 3D Heat Dissipation CSB Current Share Bus Inhibit for safe interlocking Remote Shutdown Sense mode Current Monitoring 0 5V Power Good Relay DC ok Precise dynamics on load change Series parallel operation up to 100kW EMC conducted class B radiated class A Efficiency 92 94 PFC Powerfactor 0 99 Variable controlled fans from Papst Long lifetime under hard operation Solid ...

Page 2: ...ons call for the highest standards of safety and interference suppression The device was developed in accordance with the requirements of EN61010 1 EN61010 2 201 EN62368 1 and the EMC standards EN55032 conducted Class B radiated Class A The mechanical design of the CPS EP2000 device series is unique It is the first power supply line in the world market which can be flexibly adapted to any installa...

Page 3: ...switching contacts Inhibit Mode Interlock The inhibit circuit reliably prevents unintentional starting of the power supply The control loop is internally locked Since this blocking is done progressively it is active even when the control signal is missing due to a cable break or temporarily suspend A premature restart of the power supply is prevented The inhibit input can be connected to a relay o...

Page 4: ...al shutdown autorecovery 70 C outside measuring point distance 10mm Hold Up Time 30ms 230Vac mains buffering at full load Inrush Current 14 6Aeff 20 7Apeak 230Vac active electronic inrush protection no simple NTC Startup Delay typ 1s Softstart typ 100ms Ambient Temperature 20 C 60 C operating derating 2 5 C 50 C Storage Temperature 40 C 85 C Ambient Conditions Humidity 95 non condensing 25 C clima...

Page 5: ...onnected No Function 3 DGND Digital Ground 4 NC NC Not Connected No Function 5 NC NC Not Connected No Function 6 NC NC Not Connected No Function 7 FF Output Signal Fan Failure Open Collector 8 NC NC Not Connected No Function 9 OT Output Signal Over Temperature Open Collector 10 NC NC Not Connected No Function 11 NC NC Not Connected No Function 12 NC NC Not Connected No Function 13 NC NC Not Connec...

Page 6: ...8 01 1 Tel 49 721 46596 0 Fax 49 721 46596 77 www camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death Schematic of the internal circuits CON1 4 NC NC ...

Page 7: ...wercon powercon 20 a nac3fca CON1 Push In 0 14 1 5mm AWG26 16 CON2 CON3 CON4 DC M8 200A 60 C 250Vac 20A Neutrik PowerCon 3x2 5 mm Neutrik NAC3FCA Interface pluggable Push Pull Connectors from Weidmueller included Input Power Connector Neutrik NAC3FCA included Output Power Connection M8 Powerbars Lock Pins snap into the 2U 3U 19 subrack WARNING OUTPUT CONNECTION INSTRUCTION Mount the cable lugs dir...

Page 8: ...drop over long load lines The compensation amounts to a maximum of 2V per load line Under certain circumstances it can be expected to apply more complicated external interference suppression If sense is not used CON4 Sense and Sense shall necessarily be connected by short bridges to the power outputs factory setup Sense operation Remove the bridges between Sense Sense and the power outputs Connect...

Page 9: ... the participating power supplies is important To prevent one of the power supplies going early into the current limitation and display error message An uneven load and thus premature aging of the participating devices is prevented further information on page 12 Connect CON3 contact 5 CS to contact 13 of the next device Are other devices involved in the parallel operation you may grind the CS bus ...

Page 10: ...forced Isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage DC OK Relay DC Power Good The signal DC OK has potential free relay contacts changeover The contacts of CON1 Pin2 and CON1 Pin4 are closed relay coil is energized when the power operates as a connstant voltage source The contacts CON1 Pin2 and CON1 Pin4 are open when the power output is inhibited by SD INH OT FF OVP...

Page 11: ...lues to protect the unit from operating under overload conditions also see OT thermal SD Model Value UA1 V Value IA1 A Value UA2 V Value IA2 A Pmax IA1 IA2 CPS EP2000 024 30Vdc 66 7A 24Vdc 84A 2001 2016W CPS EP2000 036 45Vdc 44 4A 36Vdc 56A 1998 2016W CPS EP2000 048 58Vdc 34 5A 48Vdc 42A 2001 2016W CPS EP2000 072 90Vdc 22 2A 72Vdc 28A 1998 2016W CPS EP2000 110 150Vdc 13 3A 110Vdc 18 2A 1995 2002W ...

Page 12: ...plicable to EN62368 1 Due to the dielectric strength of the internal components used only the models with an output voltage of 48Vdc and later are approved for series operation Other power supplies are not approved for series operation above 60Vdc Parallel Operation N 1 Decoupling To increase the overall power of the power supply up to 5 units of the same model with the same output voltage may be ...

Page 13: ...l Germany P 13 19 01 2018 01 1 Tel 49 721 46596 0 Fax 49 721 46596 77 www camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death ...

Page 14: ...cal Safety Factory Test Field Test Owner 48Vdc 2800Vdc Type and factory test are the manufacturer While repating damage can happen to the power supply unit For the field test owner follow the below instruction a Use suitable test equipment raising the voltage slowly b Short circuit L1 and N and all the DC output terminals c Use only test voltages of 50 60Hz The outputs are unearthed and therefore ...

Page 15: ...result in injury or death Mechanics Aluminium housing IP20 Cooling is achieved via front to rear fans To ensure adequate heat dissipation 50mm to the front and 150mm blockade free distance from the device back wall must be guaranteed The harnesses are to be designed and installed to that the air outlet of the unit is not being blocked In a rack mounting of multiple subracks the rear distance of th...

Page 16: ...ww camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death 19 Subrack 2U 3U 2U Subrack for 1 3 CPS EP2000 with up to 6kW continuous power 3U Subrack for 1 5 CPS EP2000 with up to 10kW continuous power ...

Page 17: ...to custom design power supplies Steplessly hard mount of the CPS EP2000 3000 power supply modules in a 3D room In practice that means that one can mount the modules into every angle imaginable Our 3D Heat Dissipation 3D HD ensures optimal cooling in each mounting position you may consider All you may consider is to make sure that at least a distance of 5cm 2 Inch to the front cooling slots and 15c...

Page 18: ...ion Article Number CPS EP2000 024 R2 24Vdc model incl analogue interface 3041101002CA CPS EP2000 036 R2 36Vdc model incl analogue interface 3041101003CA CPS EP2000 048 R2 48Vdc model incl analogue interface 3041101004CA CPS EP2000 072 R2 72Vdc model incl analogue interface 3041101005CA CPS EP2000 110 R2 110Vdc model incl analogue interface 3041101006CA Certifcate Calibration Separate works certifi...

Page 19: ...bolts or operation outside the specified herein specification or in an unsuitable environment has the immediate loss of warranty to follow We disclaim any responsibility for any resulting damage to persons or things 4 Note The device must not be operated without an upstream circuit breaker CB We recommend the use of B Type 16A It is prohibited to use the unit without PE It may be necessary upstrea...

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