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CPB-515 Operation and Maintenance Manual – TTS 70, 80,100, 110 Series (10-2021)

  

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3.  Tighten the special cap screw on the opposite side of the same undercarriage, to 

specification. Cap screw torque is 300 Nm (221 ft-lb). Tighten cap screw loosened 

in step 2 to the same specification. 

Note: A single full turn is the standard 

increment during adjustment. Lessen this amount as final adjustment is 

approached. 

 

4.  Recheck track alignment and adjust until suitable clearance is obtained on both 

sides of the guide lugs. 

Note: Lock plates are reversible for double the index 

increments. If needed, increase torque on the special cap screw slightly 

allowing advancement to a suitable lock plate position.  

 

 

5.  When alignment is complete reinstall the lock plates and tighten cap screws to 

their required torque specification of 130 Nm (95 lb-ft). 

6.3 Track system inspection 

Track System 

Inspect track system for material build-up on frames and wheels. Clean material from 

undercarriage. Material build up on idler wheels can affect track alignment and produce 

additional heat buildup. 

Idlers and midrollers 

Check the general condition of the idlers and midrollers, in particular on inner flange 

surface of the wheels. Excessive wear in these areas can be caused by track alignment 

issue, debris ingestion or continuous hillside work. 

Rubber track guide lugs 

Guide lugs keep the track on the track system. Proper alignment of the track is essential 

to improving overall life and decreasing operating costs. If track is misaligned or operating 

on side slopes, guide lug wear or damage may occur. Also guide lug damage may occur 

if proper break-in procedures are not followed or system is operated outside the 

maximum speed recommendations listed in this manual. Monitoring guide lugs can alert 

the operator to track or undercarriage problems. In general, if caught and corrected early, 

no loss of performance or component life are experienced.

 

Track carcass 

Inspect track surface to remove imbedded stones or debris. This contamination can work 

its way into the track and damage the steel cable. 
Steel wire may come out from the track carcass without affecting the performance of the 

track. Remove loose wires by cutting them at the rubber surface. 

Track tread 

Muddy soils usually cause limited wear, while roading long distances can bring about 

accelerated tread wear. Due to the crown of the road, and deflection in the system, the 

Summary of Contents for 100TTS

Page 1: ...OPERATING MANUAL 2022 CAMSO 100TTS 2800 7th Avenue North Fargo ND 58108 Phone 701 232 4199 Fax 701 234 1716 www amitytech com MANUAL PART NO 319222 RELEASE DATE 09 2022...

Page 2: ...This page intentionally left blank...

Page 3: ...RAILED TRACK SYSTEM TTS 70 Series 236 Track Including 70 2516 70 2517 70 3011 70 3012 70 3611 70 3612 80 100 Series 302 Track Including 80 3013 80 3014 100 3014 100 30 15 100 3613 100 3614 100 110 Ser...

Page 4: ...CPB 515 Operation and Maintenance Manual TTS 70 80 100 110 Series 10 2021 2 This page intentionally left blank...

Page 5: ...LATION 12 4 1 Handling of the Track System 12 4 2 Track System Installation 13 5 0 SCHEDULED MAINTENANCE 17 5 1 General information 17 5 2 Lubricant Table 17 5 3 Maintenance Schedule 18 5 3 1 Daily ma...

Page 6: ...nual supplied with the track system be damaged or missing please see your dealer to request another copy and or contact Camso immediately 1 2 Maintenance Intervals Use the pulling machine hour meter t...

Page 7: ...t might involve a potential hazard can be anticipated The warnings in this publication are not all inclusive If a tool procedure work method or operating technique that is not specifically recommended...

Page 8: ...ide delivering Even weight distribution allowing tracks to follow ground contours A smooth ride over rough terrain Reduced point loads increasing longevity of the undercarriage and implement component...

Page 9: ...ve the function of guiding the rubber track by acting on the lateral surfaces of the guide lugs The midrollers distribute the majority of the machine weight to the ground They are mounted on pivoting...

Page 10: ...tion excellent life and self cleaning characteristics 3 3 Specifications and Dimensions TTS Models Track Width Overall Height Overall Length Ground Contact Per Pair Bogie Axles Per UC Capacity Per Pai...

Page 11: ...able below Do not exceed these weight limitations or track system damage or component failure may result Series Total Scale Weight Capacity per Set 2 undercarriages Kg Lbs 70 31 750 70 000 80 36 300 8...

Page 12: ...t is required between operating locations the following speed and duration limits should be observed WARNING Exceeding speed limitations may result in equipment and property damage injury death and vo...

Page 13: ...r best performance and track life Camso TTS can work in extreme conditions for operator and machine safety be sure to know your surroundings Camso TTS is free to pivot around the main axle following g...

Page 14: ...d rolling components undergo a polishing in process to achieve a smooth steel to rubber interface with the guide lug Dust and dirt act as dry lubricants during track break in and during normal operati...

Page 15: ...a stable work area to support the implement during the track system installation IMPORTANT Locate the identification tags as shown above on both undercarriages and record the model number and serial n...

Page 16: ...hten mounting hardware WARNING Danger of crushing Use suitable lifting devices capacity at least 9000 lbs 4100Kg wear safety equipment and observe the safety rules If using a fork lift use for handlin...

Page 17: ...her against the axle pin flange 9 Apply a light amount of grease to the center pivot pin 10 Slide the undercarriage onto the axle pin NOTE Care must be exercised to avoid damage to the lip seals on th...

Page 18: ...y be required to achieve the desired front to rear parallelism dimension a For 2 axle midroller systems attach the two front stabilizer bars to the mounting brackets on the axle and the brackets on un...

Page 19: ...d resolving issues early reduces downtime and operating costs IMPORTANT Routine and extra maintenance must be performed by qualified and authorized personnel Before starting any kind of operation on t...

Page 20: ...hours 1 Clean and remove debris from track system Material build up on track system components can lead to excessive wear and premature failure 2 Track system inspection Walk around the machine inspec...

Page 21: ...rear tandem 5 Carrier Roller LH if equipped 6 Carrier Roller RH if equipped 7 Tandem pin rear 8 Tension link pin 5 3 3 Monthly maintenance or every 100 working hours 1 Check track tension Refer to cha...

Page 22: ...required to 620 Nm 457 ft lb 5 3 4 Annual maintenance or every 500 working hours 1 Repack carrier roller wheel bearings item 6 if equipped Carrier Roller Spanner Nut Size Torque Nm Torque ft lb N 06 1...

Page 23: ...le assemblies to a no pre load condition Turnbuckle jam nut torque is 620 Nm 457 ft lbs Some play should be present at the rod ends Make sure to unscrew the lock nut on the turnbuckle prior to adjusti...

Page 24: ...sition during the alignment process 6 Slide a 1 4 thick X 4 X 8 shim A between the front midroller and adjacent guide lugs B making sure to bridge two guide lugs 7 If the shim fits freely between the...

Page 25: ...al condition of the idlers and midrollers in particular on inner flange surface of the wheels Excessive wear in these areas can be caused by track alignment issue debris ingestion or continuous hillsi...

Page 26: ...ls Do not force the bolt which may cause the spring to bind 4 Using a suitable lifting device raise the undercarriage until there is clearance between the midroller wheels and track guide lugs 5 Remov...

Page 27: ...nd idlers Idler wheel bolt torque is 620Nm 457 ft lbs 12 Lower the undercarriage assembly to the ground Turn the tensioning screw counterclockwise to extend the tensioning spring The screw should be r...

Page 28: ...sition of track detensioning bolt at rear idler assembly Bolt fully retracted with no preload on spring applied High temperature of idler or roller axle hub Bearing failure Replace damaged bearing Lac...

Page 29: ...CPB 515 Operation and Maintenance Manual TTS 70 80 100 110 Series 10 2021 27 9 0 WARRANTY CERTIFICATE...

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