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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN971300AV 4/02

Operating Instructions  and Replacement Parts Manual 

Model WT5000

Portable Oxy-Fuel 
Welding and
Cutting Outfit

BUILT TO LAST

TM

Unpacking

When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any missing or
damaged items by calling (800) 746-5641.

Become familiar with the parts and valve
names shown as they will be referred to
throughout this manual.

Components

Note: Fuel (acetylene) connections have
nuts with a groove cut in them to
designate left -hand threading. 

Use only industrial grade color-coded
welding hose.

Hose - Oxygen hose, green; Acetylene
hose, red - 3/16" x 12.5'

Regulators - reduce high pressure
from gas cylinders to low pressure for
oxy-fuel operations

Torch Handle - controls flow of each
gas through torch handle valves

Cutting Attachment - Size 0 (See
Table 1)

Welding/Brazing Tip - See Table 1

Spark Lighter

Goggles - Shade 5 ANSI

10 cu. ft. Acetylene Tank

20 cu. ft. Oxygen Tank

Portable Tank Caddy

Wrench for Acetylene Bottle

Safety Guidelines

Danger means a

hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a

hazard that could

cause death or serious injury if the
warning is ignored.

!

WARNING

!

DANGER

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

Notice means any 

additional

information pertaining to the product or
its proper usage.

NOTICE

!

CAUTION

General Safety

Always keep an approved
fire extinguisher accessible
while performing oxy- fuel
operations.

!

WARNING

QU

AL

ITY

ASS

URANCE PR

OG

RA

M

Need

Assistance?

Call Us First!

1-800-746-5641

© 2002 Campbell Hausfeld / Scott Fetzer

For parts, manuals, product & service information

visit 

www.chpower.com

or call 1-800-746-5641

MODEL WT5000

Acetylene
Regulator

Oxygen
Regulator

Acetylene
Tank

Oxygen
Tank

Welding Tip

Goggles

Torch

Handle

Hose

Acetylene
Bottle Wrench

Cutting
Attachment

Summary of Contents for WT5000

Page 1: ...fuel operations Torch Handle controls flow of each gas through torch handle valves Cutting Attachment Size 0 See Table 1 Welding Brazing Tip See Table 1 Spark Lighter Goggles Shade 5 ANSI 10 cu ft Ace...

Page 2: ...ming any metal working operation Take necessary precautions to reduce the possibility of skin and clothing burns Keep all clothing and protective equipment free of oil and grease These substances can...

Page 3: ...Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 Cutting And Welding Processes NFPA Standard 5...

Page 4: ...if grease oil or other flammable substances or damage are present Have a qualified technician clean the torch or repair damage 1 Attach fuel gas hose red to torch valve marked Fuel and the Oxygen gree...

Page 5: ...output pressure with acetylene 6 Open fuel torch valve and allow gas to flow about two seconds for each ten feet of hose Adjust regulator pressure for welding application See Table 1 Close torch valv...

Page 6: ...correct acetylene oxygen pressure could lead to flashback Be certain to find the cause before relighting the torch 1 Open torch fuel valve one quarter turn Click spark lighter in front of torch tip to...

Page 7: ...surface A porous deposit will result if surface is too hot 3 Touch the fluxed rod to the heated metal Allow some flux to melt and react with the base metal 4 Melt off small amounts of fluxed rod as yo...

Page 8: ...eck valves or have serviced by a qualified technician 6 Reconnect hose and purge system before use HOSES Examine the hoses carefully before each use If cuts burns worn areas or damaged fittings are fo...

Page 9: ...lator CGA 540 WC905100AV 1 7 Acetylene regulator CGA 200 WC905600AV 1 8 Welding hose 3 16 ID WC906000AV 1 9 Acetylene Tank Wrench WC908100AV 1 10 Oxygen Check Valve WC901000AV 1 11 Acetylene Check Val...

Page 10: ...ct or failure to operate products in accordance with instructions provided in the owner s manual s supplied with the product D Pre delivery service i e assembly and adjustment 7 Responsibilities of Wa...

Page 11: ...ur les op rations d oxy carburant Manche de chalumeau contr le le d bit de chaque gaz travers les soupapes de la manche de chalumeau Accessoire de coupage Taille 0 Voir Tableau 1 Buses de Soudage Bras...

Page 12: ...que de br lures aux yeux et aux v tements Garder tous v tements et quipement protecteurs libres de graisse et d huile Ces substances peuvent s enflammer et br leront violemment en pr sence d oxyg ne p...

Page 13: ...et Soudage Norme NFPA 51B de l association National Fire Protection Association Batterymarch Park Quicy MA 02269 Pratiques De S ret Pour La Protection Oculaire Et du Visage Professionelle Et ducative...

Page 14: ...arer le dommage par un technicien qualifi 1 Fixer le tuyau de gaz de carburant rouge la soupape de chalumeau indiqu e Fuel et le tuyau d oxyg ne vert la soupape indiqu e Oxy see Figure 6 2 Inspecter l...

Page 15: ...lle de carburant lentement pas plus d un tour complet et r gler le r gulateur 34 kPa avec la soupape de chalumeau ferm e voir Figure 13 Ne jamais d passer une pression de sortie de 103 kPa avec de l a...

Page 16: ...qui doit tre r par Une buse obstru e le fonctionnement d fectueux des soupapes ou la pression incorrecte d oxy ne ac tyl ne peut causer le retour de flamme S assurer de trouver la source du probl me a...

Page 17: ...e signal tique de s curit du produit FSSP pour la baguette de brasage 1 Si la baguette n est pas recouverte de flux chauffer le bout de la baguette et la tremper dans le flux Le flux se collera la bag...

Page 18: ...es fuites R gler la pression z ro apr s l essai 4 Brancher de nouveau le tuyau de gaz du carburant et d brancher le tuyau d oxyg ne 5 R gler la soupape de bouteille de carburant 34 5 kPa et inspecter...

Page 19: ...e WC905600AV 1 8 Tuyau de soudage 4 8 mm DI WC906000AV 1 9 Cl de bouteille d ac tyl ne WC908100AV 1 10 Clapet d bit inverse d oxyg ne WC901000AV 1 11 Clapet d bit inverse d ac tyl ne WC901100AV 1 12 L...

Page 20: ...ou d une utilisation ne respectant pas les instructions donn es dans le s manuel s accompagnant le produit D Service avant livraison i e montage et ajustement 7 Responsabilit s Du Garant Aux Termes De...

Page 21: ...21 Fr Mod le WT5000 Notes...

Page 22: ...1 Boquillas para soldar Tama o 1 Vea Tabla 1 Encendedor Tanque de acetileno de 283 lts 10 pies c bicos Tanque de ox geno de 566 lts 20 pies c bicos Carrito port til para el tanque Llave para el tanqu...

Page 23: ...y ropa de protecci n para trabajar con este tipo de equipos Tome todas las precauciones necesarias para reducir las posibilidades de que se le quemen la piel o la ropa Mantenga toda la ropa y equipo d...

Page 24: ...e Gases Comprimidos 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 C digos de Seguridad para Soldar y Cortar Est ndard W117 2 CSA de la Asociaci n Canadiense de Est ndards Oficina de Ventas...

Page 25: ...lificado debe limpiar y reparar el soplete 1 Conecte la manguera de combustible roja a la v lvula del soplete marcada Fuel y la manguera de ox geno verde a la v lvula marcada Oxy vea la figura 6 2 Ins...

Page 26: ...y fugas en el sistema 1 Despu s de purgar el sistema cierre las v lvulas de ambos cilindros de gas 2 Gire ambos tornillos para ajustar el regulador en sentido contrario a las agujas del reloj para par...

Page 27: ...a personas cilindros u otros materiales inflamables vea la figura 14 Nunca use cerillos para encender el soplete ya que se podr a quemar las manos 2 Ajuste la v lvula de combustible del soplete hasta...

Page 28: ...rior Si la superficie se calienta excesivamente se crear n dep sitos porosos 3 Toque el metal caliente con la varilla de fundente Permita que el fundente se derrita y reaccione con el metal base 4 Al...

Page 29: ...as combustible y desconecte la manguera de ox geno 5 Fije la v lvula del cilindro de combustible en 0 34 bar y cerci rese de que no haya fugas de ox geno en la v lvula de chequeo Reemplace las v lvula...

Page 30: ...Regulador de ox geno WC905100AV 1 7 Regulador de acetileno WC905600AV 1 8 Manguera para soldar 3 16 D I WC906000AV 1 9 Llave del tanque de acetileno WC908100AV 1 10 V lvula de retenci n de ox geno WC...

Page 31: ...ento y uso indicadas en el los manual es que se adjunta n al producto D El servicio al producto antes de la venta tales como ensamblaje y ajustes 7 Responsabilidades del garante bajo esta garant a Rep...

Page 32: ...32 Sp Notas Equipo de soldadura y corte port til por combusti n de ox geno...

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