background image

2.  Push forward and snap front of

handle in cutout in cabinet.

3. Fasten screw through handle and

into cabinet (See Figure 2).

HANDLE ASSEMBLY-
MODEL WS090001 ONLY

1. Align the end holes on the handle

with the holes on top of the welder,
then secure with screws (Figure 3). 

2. Insert cable clips by pressing inward

on sides of clip and pushing into the
slots on front of handle as shown in
Figure 4. Repeat for opposite side of
handle.

WORK CLAMP (WS0900, 950, 1000
AND 1020)

1. Loosen hex bolt or nut on work

clamp.

2. Insert either cable from the welder

through the clamp handle and slide

Do not breathe fumes
that are produced by
the arc welding
operation. These fumes
are dangerous. If the welding area
cannot be adequately ventilated, be
sure to use an air-supplied respirator.

Keep the head and face out of the
welding fumes.

Do not perform electric arc welding
operations on metals that are
galvanized or cadmium plated, or
contain zinc, mercury, or beryllium
without completing the following
precautions:
a. Remove the coating from the

base metal.

b. Make sure that the welding area

is well ventilated.

c. Use an air-supplied respirator.
Extremely toxic fumes are created
when these metals are heated.

The electromagnetic
field that is generated
during arc welding may
interfere with the
operation of various
electrical and electronic devices such as
cardiac pacemakers. Persons using such
devices should consult with their
physician prior to performing any
electric arc welding operations.

● 

Route the electrode and work
cables together and secure with
tape when possible.

● 

Never wrap arc welder cables
around the body.

Always position the electrode and
work leads so that they are on  the
same side of the body.

Exposure to electromagnetic fields
during welding may have other
health effects which are not known.

Always be sure
that the welding

area is secure and free of hazards
(sparks, flames, glowing metal or slag)
prior to leaving. Be sure that
equipment is turned off and electrode
is removed. Be sure that cables are
loosely coiled and out of the way. Be
sure that all metal and slag has cooled.

ADDITIONAL SAFETY STANDARDS
ANSI Standard Z49.1 

from  American

Welding Society, 550 N.W. LeJune Rd.
Miami, FL 33126

3

Models WS0900, WS090001, WS0950, WS1000 and WS1020

Safety and Health Standards

OSHA 29 CFR 1910, from
Superintendent of Documents, U.S.
Government Printing Office,
Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

Safe Handling of Compressed Gases
in Cylinders

CGA Pamphlet P-1, from Compressed
Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA
22202

Code for Safety in Welding and
Cutting

CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quicy, MA 02269

Safe Practices For Occupational And
Educational Eye And Face Protection

ANSI Standard Z87.1, from American
National Standards Institute, 1430
Broadway, New York, NY 10018
Refer to the Material Safety Data
Sheets and the manufacturers
instructions for metals, electrodes,
coatings and cleaners.

Location

Selecting the proper location can
significantly increase performance,
reliability and life of the arc welder. 

For best results locate the welder in
an environment that is clean and
dry. Dust and dirt in the welder
retain moisture and increase wear
of moving parts.

Store electrodes in a clean, dry
location with low humidity to
preserve the flux coating.

The receptacle used for the welder
must be properly grounded and the 
welder must be the only load on the
power supply circuit. Refer to the
Circuit Amps chart on page 1 for
correct circuit capacity.

The use of an extension cord is not
recommended for arc welding
machines. Extension cord use will
significantly degrade the
performance of the welder.

HANDLE ASSEMBLY-MODELS
WS0950, WS1000 AND WS1020 ONLY

1. Slide handle in slot toward rear of

unit.

Installation

Assembly

General Safety 

(Con’t)

WS1000

GR

OUND

ELECTR

ODE

INFINITE 

AMPERA

GE SELECT

OR

115 

VOL

T

OUTPUT 70 

AM

PS 

AC @

 23 

V  •  20%

 DUTY

 CYCLE  •  M

AX OCV

: 38 

VO

LTS  •  SINGLE PHASE

DE

CR

EASE

IN

C

R

E

A

S

E

ON

60HZ 23A

OFF

Figure 2 -
Handle
Assembly

www.campbellhausfeld.com

Figure 3 -
Handle
Assembly

Figure 4 - Cable Clips

Clamping

block

Figure 5 - Work Clamp Assemblies

Summary of Contents for WS0900

Page 1: ...d circuit breakers can result from failure to comply with this recommendation Components and Controls 1 Work Clamp connect to work piece 2 Electrode Holder holds electrode welding rod 3 Power Cord plu...

Page 2: ...arks and hot metal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI ap...

Page 3: ...ANSI Standard Z49 1 from American Welding Society 550 N W LeJune Rd Miami FL 33126 3 Models WS0900 WS090001 WS0950 WS1000 and WS1020 Safety and Health Standards OSHA 29 CFR 1910 from Superintendent of...

Page 4: ...move sharp edges 2 Insert filter lens 3 Attach the stiffeners over the pins on the lens retainers See Figure 7 4 To attach the handle place shield on a flat surface and press handle into place See Fig...

Page 5: ...r shielded metal arc welding have two parts The inner core is a metal rod or wire that should be similar in composition to the base metal The outer coating is called flux Various types of flux exist E...

Page 6: ...g and may vary from 5 to 45 from the vertical depending on welding conditions Work angle is the angle from horizontal measured at right angles to the line of welding For most applications a 45 travel...

Page 7: ...pass WELDING POSITIONS Four basic welding positions can be used flat horizontal vertical and overhead Welding in the flat position is easier than any of the others because welding speed can be increas...

Page 8: ...clothing and work area are dry 1 If possible relocate welder to avoid use of extension cord If relocation of welder is not possible use thicker lower gauge number extension cord 2 Use smaller diamete...

Page 9: ...ously listed CONSUMABLE parts D Any failure that results from accident purchaser s abuse neglect or failure to operate products in accordance with instructions provided in the owner s manual s supplie...

Page 10: ...lowing information Model number Serial number if any Part description and number as shown in parts list Shielded Metal Arc Welder Models WS0900 and WS090001 1 2 5 6 3 4 9 10 16 15 12 7 12 13 14 9 11 8...

Page 11: ...Power cord 14 3 AWG 6 ft Type SJT WC000100AV 1 14 On Off switch WC400000AV 1 15 Strain relief WC102000AV 3 16 Hand wheel WC302000AV 1 Standard hardware item available at local hardware or welder suppl...

Page 12: ...ode and the work piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work...

Page 13: ...nt requiert un circuit de 115 V unique Se r f rer au tableau suivant pour le disjoncteur ou la classification de fusible correcte Ne pas faire fonctionner autres appareils lampes ou outils sur ce circ...

Page 14: ...er des blessures La scorie peut s chapper pendant le refroidissement des soudures Suivre toutes les directives et pr cautions indiqu es dans ce manuel pour r duire la possibilit de blessures caus es p...

Page 15: ...MA 02269 Safe Handling of Compressed Gases in Cylinders Manipulation S r des Gaz Comprim s en Cylindres CGA Pamphlet P 1 du Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington...

Page 16: ...fil nu sous le bloc du collier Serrer la vis de serrage et s assurer que le fil soit bien serr 4 Glisser le manche sur le corps du porte lectrode et appuyer afin de l arr ter S assurer que le manche...

Page 17: ...aque usage 1 V rifier la condition des c bles de soudage et r parer ou remplacer imm diatement les c bles qui ont de l isolation endommag 2 V rifier la condition du cordon d alimentation et le r parer...

Page 18: ...niques sont n cessaires pour des soudures de bonne qualit R GLAGE D AMP RAGE L amp rage correcte implique l ajustement du soudeur au r glage en amp res requis Ceci se fait en ajustant un bouton sur le...

Page 19: ...avoir compl t la soudure attendre que les sections de soudage se refroidissent Une couche protectrice appel e scorie couvre le cordon de soudure qui emp che la r action du m tal fondu avec les polluan...

Page 20: ...e 2 Mauvais raccordements au soudeur 1 Contact accidentel avec l objet de travail 2 Perte de courant caus par les v tements ou endroit de travail humides 1 Utilisation d un cordon prolongateur 2 Diam...

Page 21: ...s n autorisant pas de limitations de dur e pour les garanties implicites Les limitations pr c dentes peuvent donc ne pas s appliquer B TOUT DOMMAGE PERTE OU D PENSE FORTUIT OU INDIRECT POUVANT R SULTE...

Page 22: ...AWG 6 pi Type SJT WC000400AV 1 12 Interrupteur On Off WC400100AV 1 13 Volant WC302100AV 1 Quincaillerie standarde disponible chez votre fournisseur local N de R f Description WS0900 Qt Liste de pi ces...

Page 23: ...m 7 16 po 1 7 Pince de soudeur Cordon pas compris WC100000AV 1 Mod le WS1020 seulement WC100100AV 1 8 Manche WC300000AV 1 9 Vis t te cylindrique 8 36 x 3 8 cm 1 5 po 1 10 Fen tre d amp rage WC800000AV...

Page 24: ...ouvrement un joint entre deux pi ces en chevauchement Tension au Repos OCV la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Ceci d termin...

Page 25: ...trabajo 2 Porta electrodo pinza que se usa para sostener el electrodo 3 Cord n el ctrico con ctelo a un tomacorrientes de 115 voltios 4 Interruptor se ilumina cuando el termostato ha apagado la unida...

Page 26: ...cir las posibilidades de que sufra heridas por estas razones S lo use m scaras aprobadas por la organizaci n norteamericana ANSI o anteojos de seguridad con protecci n lateral al tratar de cortar o es...

Page 27: ...e peligros chispas llamas metales al rojo vivo o escorias antes de irse Cerci rese de que ha apagado la soldadora y le ha quitado el electrodo Cerci rese de que los cables est n enrollados y almacena...

Page 28: ...Coloque el electrodo para comenzar a soldar c brase la cara con la m scara del casco o con la m scara de mano encienda el electrodo Ajuste el amperaje de la soldadora si es necesario 9 Cuando termine...

Page 29: ...onente Antes de cada uso 1 Chequ e los cables y repare o reemplace inmediatamente cualquier cable cuyo forro aislante est da ado 2 Chequ e el cord n el ctrico y rep relo o reempl celo inmediatamente s...

Page 30: ...entre 5 y 45 de la l nea vertical seg n sean las condiciones de trabajo El ngulo de trabajo es el ngulo desde la l nea horizontal medido en ngulos rectos en relaci n a la l nea de soldar Para la mayor...

Page 31: ...e alambre para terminar de limpiar Si suelda la ADVERTENCIA misma rea varias veces l mpiele las escorias cada vez que termine de soldar POSICIONES PARA SOLDAR B sicamente hay 4 posiciones para soldar...

Page 32: ...e es muy bajo porque el circuito est sobrecargado La soldadora no hace ruido al encenderla La soldadora hace ruido pero no suelda La soldadora le da corrientasos peque os La soldadora se sobrecalienta...

Page 33: ...l producto la reparaci n o reemplazo de los mismos ser la responsabilidad del propietario Ejemplos de los productos de desgaste por el uso son lista parcial Bouillas de contacto boquillas forros inter...

Page 34: ...terruptor WC400100AV 1 13 Perilla WC302100AV 1 Art culo disponible en cualquier ferreter a o tienda de equipos para soldadores No de Ref Descripci n WS0900 Ctd 1 2 5 6 3 4 9 10 16 15 12 7 12 13 14 9 1...

Page 35: ...lante WC200003AV 1 5 Tornillo para maquinarias 10 24 x 5 12 7mm 1 6 Tuerca cuadrada 10 24x 7 16 11 1mm 1 7 Pinza No incluye el cord n WC100000AV 1 S lo para el modelo WS1020 WC100100AV 1 8 Mango WC300...

Page 36: ...planos parale los Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no se est soldando Esto determina la r pid...

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