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2

Shielded Metal Arc Welder

Always keep a fire
extinguisher accessible
while performing arc
welding operations.

Before starting or servicing any
electric arc welder, read and
understand all instructions. Failure
to follow safety precautions or
instructions can cause equipment
damage and or serious personal
injury or death. 

All installation, maintenance, repair
and operation of this equipment
should be performed by qualified
persons only in accordance with
national, state, and local codes.

Improper use of electric

arc welders can cause
electric shock, injury,
and death! Take all
precautions described in
this manual to reduce the possibility of
electric shock.

Verify that all components of the
arc welder are clean and in good
condition prior to operating the
welder. Be sure that the insulation 
on all cables, electrode holders, and
power cords is not damaged.
Always repair or replace damaged
components before operating the
welder. Always keep welder panels,
shields, etc. in place when operating
the welder.

Always wear dry protective clothing
and welding gloves, and insulated
footwear. 

Always operate the welder in a
clean, dry, well ventilated area. Do
not operate the welder in humid,
wet, rainy, or poorly ventilated
areas.

Be sure that the work piece is
properly supported and grounded
prior to beginning any electric arc
welding operation.

Coiled welding cable should be spread
out before use to avoid overheating
and damage to insulation.

Never immerse the
electrode or

electrode holder in water. If the welder
becomes wet for any reason, be
absolutely certain that it is completely
clean and dry prior to attempting use!

Always shut the equipment off and
unplug the power prior to moving 
the unit.

Always attach the work lead first.

● 

Verify that the work piece is
securely grounded.

Always shut off electric arc welding
equipment when not in use and
remove the electrode from the holder.

Never allow any part of the body to
touch the electrode and ground or
grounded work piece at the same time.

Awkward welding conditions and
positions can be electrically hazardous.
When crouching, kneeling or at
elevations, be sure to insulate all
conductive parts, wear appropriate
protective clothing, and take
precautions to prevent injury from falls.

Never attempt to use this
equipment at current settings or
duty cycles higher than those
specified on the equipment labels.

Never use an electric arc welder to
thaw frozen pipes.

Flying sparks and hot
metal can cause injury.
As welds cool, slag can
be thrown off. Take all
precautions described in
this manual to reduce the possibility of
injury from flying sparks and hot metal.

Wear ANSI approved face shield or
safety glasses with side shield
protection when chipping or
grinding metal parts.

Wear ear plugs when welding
overhead to prevent spatter or slag
from falling into ears.

Electric arc welding
operations produce
intense light and heat
and ultraviolet (UV)
rays. This intense light
and UV rays can cause injury to eyes
and skin. Take all precautions described
in this manual to reduce the possibility
of injury to eyes and skin.

All persons operating this
equipment or in the area while
equipment is in use must wear
protective welding gear including:
welding helmet or shield with at
least shade 10, flame resistant
clothing, leather welding gloves,
and full foot protection.

Never look at arc 
welding operations

without eye protection as described
above. Never use a shade filter lens
that is cracked, broken, or rated below
number 10. Warn others in the area not
to look at the arc.

Electric arc welding
operations cause sparks
and heat metal to
temperatures that can
cause severe burns! Use
protective gloves and clothing when
performing any metal working
operation. Take all precautions
described in this manual to reduce the
possibility of skin and clothing burns.

Make sure that all persons in the
welding area are protected from
heat, sparks, and ultraviolet rays.
Use additional face shields and
flame resistant barriers as needed.

Never touch work pieces until
completely cooled.

Heat and sparks
produced during electric
arc welding and other
metal working
operations can ignite
flammable and explosive materials!
Take all precautions described in this
manual to reduce the possibility of
flames and explosions.

Remove all flammable materials
within 35 feet (10.7 meters) of
welding arc. If removal is not
possible, tightly cover flammable
materials with fire proof covers.

Do not operate any electric arc
welder in areas where flammable or
explosive vapors may be present.

Take precautions to be sure that
flying sparks and heat do not cause
flames in hidden areas, cracks,
behind bulkheads, etc.

Fire hazard! Do not
weld on containers or
pipes that contain or
have contained
flammable materials or
gaseous or liquid combustibles.

Arc welding closed
cylinders or containers
such as tanks or drums
can cause explosion if
not properly vented!
Verify that any cylinder or container to
be welded has an adequate ventilation
hole, so that expanding gases can be
released.

General Safety 

(Con’t)

www.campbellhausfeld.com

Summary of Contents for WS0900

Page 1: ...d circuit breakers can result from failure to comply with this recommendation Components and Controls 1 Work Clamp connect to work piece 2 Electrode Holder holds electrode welding rod 3 Power Cord plu...

Page 2: ...arks and hot metal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI ap...

Page 3: ...ANSI Standard Z49 1 from American Welding Society 550 N W LeJune Rd Miami FL 33126 3 Models WS0900 WS090001 WS0950 WS1000 and WS1020 Safety and Health Standards OSHA 29 CFR 1910 from Superintendent of...

Page 4: ...move sharp edges 2 Insert filter lens 3 Attach the stiffeners over the pins on the lens retainers See Figure 7 4 To attach the handle place shield on a flat surface and press handle into place See Fig...

Page 5: ...r shielded metal arc welding have two parts The inner core is a metal rod or wire that should be similar in composition to the base metal The outer coating is called flux Various types of flux exist E...

Page 6: ...g and may vary from 5 to 45 from the vertical depending on welding conditions Work angle is the angle from horizontal measured at right angles to the line of welding For most applications a 45 travel...

Page 7: ...pass WELDING POSITIONS Four basic welding positions can be used flat horizontal vertical and overhead Welding in the flat position is easier than any of the others because welding speed can be increas...

Page 8: ...clothing and work area are dry 1 If possible relocate welder to avoid use of extension cord If relocation of welder is not possible use thicker lower gauge number extension cord 2 Use smaller diamete...

Page 9: ...ously listed CONSUMABLE parts D Any failure that results from accident purchaser s abuse neglect or failure to operate products in accordance with instructions provided in the owner s manual s supplie...

Page 10: ...lowing information Model number Serial number if any Part description and number as shown in parts list Shielded Metal Arc Welder Models WS0900 and WS090001 1 2 5 6 3 4 9 10 16 15 12 7 12 13 14 9 11 8...

Page 11: ...Power cord 14 3 AWG 6 ft Type SJT WC000100AV 1 14 On Off switch WC400000AV 1 15 Strain relief WC102000AV 3 16 Hand wheel WC302000AV 1 Standard hardware item available at local hardware or welder suppl...

Page 12: ...ode and the work piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work...

Page 13: ...nt requiert un circuit de 115 V unique Se r f rer au tableau suivant pour le disjoncteur ou la classification de fusible correcte Ne pas faire fonctionner autres appareils lampes ou outils sur ce circ...

Page 14: ...er des blessures La scorie peut s chapper pendant le refroidissement des soudures Suivre toutes les directives et pr cautions indiqu es dans ce manuel pour r duire la possibilit de blessures caus es p...

Page 15: ...MA 02269 Safe Handling of Compressed Gases in Cylinders Manipulation S r des Gaz Comprim s en Cylindres CGA Pamphlet P 1 du Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington...

Page 16: ...fil nu sous le bloc du collier Serrer la vis de serrage et s assurer que le fil soit bien serr 4 Glisser le manche sur le corps du porte lectrode et appuyer afin de l arr ter S assurer que le manche...

Page 17: ...aque usage 1 V rifier la condition des c bles de soudage et r parer ou remplacer imm diatement les c bles qui ont de l isolation endommag 2 V rifier la condition du cordon d alimentation et le r parer...

Page 18: ...niques sont n cessaires pour des soudures de bonne qualit R GLAGE D AMP RAGE L amp rage correcte implique l ajustement du soudeur au r glage en amp res requis Ceci se fait en ajustant un bouton sur le...

Page 19: ...avoir compl t la soudure attendre que les sections de soudage se refroidissent Une couche protectrice appel e scorie couvre le cordon de soudure qui emp che la r action du m tal fondu avec les polluan...

Page 20: ...e 2 Mauvais raccordements au soudeur 1 Contact accidentel avec l objet de travail 2 Perte de courant caus par les v tements ou endroit de travail humides 1 Utilisation d un cordon prolongateur 2 Diam...

Page 21: ...s n autorisant pas de limitations de dur e pour les garanties implicites Les limitations pr c dentes peuvent donc ne pas s appliquer B TOUT DOMMAGE PERTE OU D PENSE FORTUIT OU INDIRECT POUVANT R SULTE...

Page 22: ...AWG 6 pi Type SJT WC000400AV 1 12 Interrupteur On Off WC400100AV 1 13 Volant WC302100AV 1 Quincaillerie standarde disponible chez votre fournisseur local N de R f Description WS0900 Qt Liste de pi ces...

Page 23: ...m 7 16 po 1 7 Pince de soudeur Cordon pas compris WC100000AV 1 Mod le WS1020 seulement WC100100AV 1 8 Manche WC300000AV 1 9 Vis t te cylindrique 8 36 x 3 8 cm 1 5 po 1 10 Fen tre d amp rage WC800000AV...

Page 24: ...ouvrement un joint entre deux pi ces en chevauchement Tension au Repos OCV la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Ceci d termin...

Page 25: ...trabajo 2 Porta electrodo pinza que se usa para sostener el electrodo 3 Cord n el ctrico con ctelo a un tomacorrientes de 115 voltios 4 Interruptor se ilumina cuando el termostato ha apagado la unida...

Page 26: ...cir las posibilidades de que sufra heridas por estas razones S lo use m scaras aprobadas por la organizaci n norteamericana ANSI o anteojos de seguridad con protecci n lateral al tratar de cortar o es...

Page 27: ...e peligros chispas llamas metales al rojo vivo o escorias antes de irse Cerci rese de que ha apagado la soldadora y le ha quitado el electrodo Cerci rese de que los cables est n enrollados y almacena...

Page 28: ...Coloque el electrodo para comenzar a soldar c brase la cara con la m scara del casco o con la m scara de mano encienda el electrodo Ajuste el amperaje de la soldadora si es necesario 9 Cuando termine...

Page 29: ...onente Antes de cada uso 1 Chequ e los cables y repare o reemplace inmediatamente cualquier cable cuyo forro aislante est da ado 2 Chequ e el cord n el ctrico y rep relo o reempl celo inmediatamente s...

Page 30: ...entre 5 y 45 de la l nea vertical seg n sean las condiciones de trabajo El ngulo de trabajo es el ngulo desde la l nea horizontal medido en ngulos rectos en relaci n a la l nea de soldar Para la mayor...

Page 31: ...e alambre para terminar de limpiar Si suelda la ADVERTENCIA misma rea varias veces l mpiele las escorias cada vez que termine de soldar POSICIONES PARA SOLDAR B sicamente hay 4 posiciones para soldar...

Page 32: ...e es muy bajo porque el circuito est sobrecargado La soldadora no hace ruido al encenderla La soldadora hace ruido pero no suelda La soldadora le da corrientasos peque os La soldadora se sobrecalienta...

Page 33: ...l producto la reparaci n o reemplazo de los mismos ser la responsabilidad del propietario Ejemplos de los productos de desgaste por el uso son lista parcial Bouillas de contacto boquillas forros inter...

Page 34: ...terruptor WC400100AV 1 13 Perilla WC302100AV 1 Art culo disponible en cualquier ferreter a o tienda de equipos para soldadores No de Ref Descripci n WS0900 Ctd 1 2 5 6 3 4 9 10 16 15 12 7 12 13 14 9 1...

Page 35: ...lante WC200003AV 1 5 Tornillo para maquinarias 10 24 x 5 12 7mm 1 6 Tuerca cuadrada 10 24x 7 16 11 1mm 1 7 Pinza No incluye el cord n WC100000AV 1 S lo para el modelo WS1020 WC100100AV 1 8 Mango WC300...

Page 36: ...planos parale los Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no se est soldando Esto determina la r pid...

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