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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

Operating Instructions and Parts Manual

Models WS0900, WS090001, WS0950, 

WS1000 and WS1020

Shielded Metal
Arc Welder

This line of Campbell Hausfeld Arc
Welders is designed to be used on
standard 115V household current. These
welders are equipped with amperage
control to accurately select the proper
current needed for various welding
conditions. Internal components are
thermostatically protected.

This welder can weld up to 1/8” steel in a
single pass. Recommended electrode size
is 1/16” diameter for 15 amp circuits, up
to 5/64” diameter for 20 amp circuits. For
replacement electrodes, call (800) 746-
5641 for the nearest dealer.

Unpacking

When unpacking, inspect carefully for any
damage that may have occurred during
transit. Report any damaged or missing
items by calling 1-800-746-5641.

Circuit Requirements

This equipment 
requires a dedicated

115 volt circuit. Refer to the following
chart for the correct circuit breaker or fuse
rating. Do not run other appliances, lights,
or tools on this circuit while operating
this equipment. Extension cords are not
recommended. Blown fuses or tripped
circuit breakers can result from failure to
comply with this recommendation.

Components and Controls

1. Work Clamp - connect to work piece

2. Electrode Holder - holds electrode

welding rod

3. Power Cord - plug into 115 volt outlet.

4. On/Off Switch - lights if thermostat

has automatically shut unit off.

5. Infinite Amperage Control Knob -

turns clockwise to increase amperage
and counterclockwise to decrease
amperage.

6. Welding Amp Indicator - as the

amperage control knob (5) is rotated,
the amperage indicator moves
displaying approximate weld amps.

7. Low/Off/High Automatic Amperage

Adjustment Switch - low position for
1/16” rods and high position for 5/64”
rods.  WS090001 Model only.

8. Thermostat light - light activates if

thermostat has automatically shut unit
off.  WS090001 Model only.

9. Cable storage clips - for safer storage

of welding cables.  WS090001 Model
only.

Danger means a

hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:  

Note means any additional

information pertaining to the product
or its proper usage.

Figure 1 - Welder Components and Controls

MODEL WS0900

MODEL

WS1020

ONLY

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Need

Assistance?

Call Us First!

1-800-746-5641

Description

General Safety

IN198905AV  6/99

BUILT TO LAST

TM

MODEL 

WS090001

1/16

15 amp

5/64

20 amp

Electrode

Circuit  Breaker  or

Diameter

Slow Blow Fuse

For parts, product & service information

visit 

www.campbellhausfeld.com

©1999 Campbell Hausfeld/Scott Fetzer

Summary of Contents for WS0900

Page 1: ...d circuit breakers can result from failure to comply with this recommendation Components and Controls 1 Work Clamp connect to work piece 2 Electrode Holder holds electrode welding rod 3 Power Cord plu...

Page 2: ...arks and hot metal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI ap...

Page 3: ...ANSI Standard Z49 1 from American Welding Society 550 N W LeJune Rd Miami FL 33126 3 Models WS0900 WS090001 WS0950 WS1000 and WS1020 Safety and Health Standards OSHA 29 CFR 1910 from Superintendent of...

Page 4: ...move sharp edges 2 Insert filter lens 3 Attach the stiffeners over the pins on the lens retainers See Figure 7 4 To attach the handle place shield on a flat surface and press handle into place See Fig...

Page 5: ...r shielded metal arc welding have two parts The inner core is a metal rod or wire that should be similar in composition to the base metal The outer coating is called flux Various types of flux exist E...

Page 6: ...g and may vary from 5 to 45 from the vertical depending on welding conditions Work angle is the angle from horizontal measured at right angles to the line of welding For most applications a 45 travel...

Page 7: ...pass WELDING POSITIONS Four basic welding positions can be used flat horizontal vertical and overhead Welding in the flat position is easier than any of the others because welding speed can be increas...

Page 8: ...clothing and work area are dry 1 If possible relocate welder to avoid use of extension cord If relocation of welder is not possible use thicker lower gauge number extension cord 2 Use smaller diamete...

Page 9: ...ously listed CONSUMABLE parts D Any failure that results from accident purchaser s abuse neglect or failure to operate products in accordance with instructions provided in the owner s manual s supplie...

Page 10: ...lowing information Model number Serial number if any Part description and number as shown in parts list Shielded Metal Arc Welder Models WS0900 and WS090001 1 2 5 6 3 4 9 10 16 15 12 7 12 13 14 9 11 8...

Page 11: ...Power cord 14 3 AWG 6 ft Type SJT WC000100AV 1 14 On Off switch WC400000AV 1 15 Strain relief WC102000AV 3 16 Hand wheel WC302000AV 1 Standard hardware item available at local hardware or welder suppl...

Page 12: ...ode and the work piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work...

Page 13: ...nt requiert un circuit de 115 V unique Se r f rer au tableau suivant pour le disjoncteur ou la classification de fusible correcte Ne pas faire fonctionner autres appareils lampes ou outils sur ce circ...

Page 14: ...er des blessures La scorie peut s chapper pendant le refroidissement des soudures Suivre toutes les directives et pr cautions indiqu es dans ce manuel pour r duire la possibilit de blessures caus es p...

Page 15: ...MA 02269 Safe Handling of Compressed Gases in Cylinders Manipulation S r des Gaz Comprim s en Cylindres CGA Pamphlet P 1 du Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington...

Page 16: ...fil nu sous le bloc du collier Serrer la vis de serrage et s assurer que le fil soit bien serr 4 Glisser le manche sur le corps du porte lectrode et appuyer afin de l arr ter S assurer que le manche...

Page 17: ...aque usage 1 V rifier la condition des c bles de soudage et r parer ou remplacer imm diatement les c bles qui ont de l isolation endommag 2 V rifier la condition du cordon d alimentation et le r parer...

Page 18: ...niques sont n cessaires pour des soudures de bonne qualit R GLAGE D AMP RAGE L amp rage correcte implique l ajustement du soudeur au r glage en amp res requis Ceci se fait en ajustant un bouton sur le...

Page 19: ...avoir compl t la soudure attendre que les sections de soudage se refroidissent Une couche protectrice appel e scorie couvre le cordon de soudure qui emp che la r action du m tal fondu avec les polluan...

Page 20: ...e 2 Mauvais raccordements au soudeur 1 Contact accidentel avec l objet de travail 2 Perte de courant caus par les v tements ou endroit de travail humides 1 Utilisation d un cordon prolongateur 2 Diam...

Page 21: ...s n autorisant pas de limitations de dur e pour les garanties implicites Les limitations pr c dentes peuvent donc ne pas s appliquer B TOUT DOMMAGE PERTE OU D PENSE FORTUIT OU INDIRECT POUVANT R SULTE...

Page 22: ...AWG 6 pi Type SJT WC000400AV 1 12 Interrupteur On Off WC400100AV 1 13 Volant WC302100AV 1 Quincaillerie standarde disponible chez votre fournisseur local N de R f Description WS0900 Qt Liste de pi ces...

Page 23: ...m 7 16 po 1 7 Pince de soudeur Cordon pas compris WC100000AV 1 Mod le WS1020 seulement WC100100AV 1 8 Manche WC300000AV 1 9 Vis t te cylindrique 8 36 x 3 8 cm 1 5 po 1 10 Fen tre d amp rage WC800000AV...

Page 24: ...ouvrement un joint entre deux pi ces en chevauchement Tension au Repos OCV la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Ceci d termin...

Page 25: ...trabajo 2 Porta electrodo pinza que se usa para sostener el electrodo 3 Cord n el ctrico con ctelo a un tomacorrientes de 115 voltios 4 Interruptor se ilumina cuando el termostato ha apagado la unida...

Page 26: ...cir las posibilidades de que sufra heridas por estas razones S lo use m scaras aprobadas por la organizaci n norteamericana ANSI o anteojos de seguridad con protecci n lateral al tratar de cortar o es...

Page 27: ...e peligros chispas llamas metales al rojo vivo o escorias antes de irse Cerci rese de que ha apagado la soldadora y le ha quitado el electrodo Cerci rese de que los cables est n enrollados y almacena...

Page 28: ...Coloque el electrodo para comenzar a soldar c brase la cara con la m scara del casco o con la m scara de mano encienda el electrodo Ajuste el amperaje de la soldadora si es necesario 9 Cuando termine...

Page 29: ...onente Antes de cada uso 1 Chequ e los cables y repare o reemplace inmediatamente cualquier cable cuyo forro aislante est da ado 2 Chequ e el cord n el ctrico y rep relo o reempl celo inmediatamente s...

Page 30: ...entre 5 y 45 de la l nea vertical seg n sean las condiciones de trabajo El ngulo de trabajo es el ngulo desde la l nea horizontal medido en ngulos rectos en relaci n a la l nea de soldar Para la mayor...

Page 31: ...e alambre para terminar de limpiar Si suelda la ADVERTENCIA misma rea varias veces l mpiele las escorias cada vez que termine de soldar POSICIONES PARA SOLDAR B sicamente hay 4 posiciones para soldar...

Page 32: ...e es muy bajo porque el circuito est sobrecargado La soldadora no hace ruido al encenderla La soldadora hace ruido pero no suelda La soldadora le da corrientasos peque os La soldadora se sobrecalienta...

Page 33: ...l producto la reparaci n o reemplazo de los mismos ser la responsabilidad del propietario Ejemplos de los productos de desgaste por el uso son lista parcial Bouillas de contacto boquillas forros inter...

Page 34: ...terruptor WC400100AV 1 13 Perilla WC302100AV 1 Art culo disponible en cualquier ferreter a o tienda de equipos para soldadores No de Ref Descripci n WS0900 Ctd 1 2 5 6 3 4 9 10 16 15 12 7 12 13 14 9 1...

Page 35: ...lante WC200003AV 1 5 Tornillo para maquinarias 10 24 x 5 12 7mm 1 6 Tuerca cuadrada 10 24x 7 16 11 1mm 1 7 Pinza No incluye el cord n WC100000AV 1 S lo para el modelo WS1020 WC100100AV 1 8 Mango WC300...

Page 36: ...planos parale los Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no se est soldando Esto determina la r pid...

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