background image

2

Shielded Metal Arc Welder

General Safety

( C o n t i n u e d )

Before starting or servicing any electric
arc welder, read and understand all
instructions. Failure to follow safety
precautions or instructions can cause
equipment damage and or serious
personal injury or death. 

All installation, maintenance, repair
and operation of this equipment
should be performed by qualified
persons only in accordance with
national, state, and local codes.

Improper use of electric arc
welders can cause electric
shock, injury, and death! Take
all precautions described in this manual
to reduce the possibility of electric shock.

Verify that all components of the arc
welder are clean and in good
condition prior to operating the
welder. Be sure that the insulation 
on all cables, electrode holders, and
power cords is not damaged. Always
repair or replace damaged
components before operating the
welder. Always keep welder panels,
shields, etc. in place when operating
the welder.

Always wear dry protective clothing
and welding gloves, and insulated
footwear. 

Always operate the welder in a clean,
dry, well ventilated area. Do not
operate the welder in humid, wet,
rainy, or poorly ventilated areas.

Be sure that the work piece is
properly supported and grounded
prior to beginning any electric arc
welding operation.

Coiled welding cable should be
spread out before use to avoid
overheating and damage to
i n s u l a t i o n .

Never immerse the
electrode or

electrode holder in water. If the welder
becomes wet for any reason, be
absolutely certain that it is completely
clean and dry prior to attempting use!

Always shut the equipment off and
unplug the power prior to moving 
the unit.

Always attach the work lead first.

 

Verify that the work piece is
securely grounded.

Always shut off electric arc welding
equipment when not in use and
remove the electrode from the holder.

Never allow any part of the body to
touch the electrode and ground or
grounded work piece at the same time.

Awkward welding conditions and
positions can be electrically hazardous.
When crouching, kneeling or at
elevations, be sure to insulate all
conductive parts, wear appropriate
protective clothing, and take
precautions to prevent injury from falls.

Never attempt to use this
equipment at current settings or
duty cycles higher than those
specified on the equipment labels.

Never use an electric arc welder to
thaw frozen pipes.

Flying sparks and hot metal
can cause injury. As welds
cool, slag can be thrown off.
Take all precautions described in this
manual to reduce the possibility of
injury from flying sparks and hot metal.

Wear ANSI approved face shield or
safety glasses with side shield
protection when chipping or
grinding metal parts.

Wear ear plugs when welding
overhead to prevent spatter or slag
from falling into ears.

Electric arc welding operations
produce intense light and heat
and ultraviolet (UV) rays. This
intense light and UV rays can cause injury
to eyes and skin. Take all precautions
described in this manual to reduce the
possibility of injury to eyes and skin.

All persons operating this
equipment or in the area while
equipment is in use must wear
protective welding gear including:
welding helmet or shield with at
least shade 10, flame resistant
clothing, leather welding gloves,
and full foot protection.

Never look at arc

welding operations without eye
protection as described above. Never
use a shade filter lens that is cracked,
broken, or rated below number 10.
Warn others in the area not to look at
the arc.

Electric arc welding
operations cause sparks
and heat metal to
temperatures that can cause severe
burns! Use protective gloves and
clothing when performing any metal
working operation. Take all precautions
described in this manual to reduce the
possibility of skin and clothing burns.

Make sure that all persons in the
welding area are protected from
heat, sparks, and ultraviolet rays.
Use additional face shields and
flame resistant barriers as needed.

Never touch work pieces until
completely cooled.

Heat and sparks produced during
electric arc welding and other metal
working operations can ignite
flammable and explosive materials!
Take all precautions described in this
manual to reduce the possibility of
flames and explosions.

Remove all flammable
materials within 35 feet
(10.7 meters) of welding
arc. If removal is not
possible, tightly cover flammable
materials with fire proof covers.

Do not operate any electric arc
welder in areas where flammable or
explosive vapors may be present.

Take precautions to be sure that
flying sparks and heat do not cause
flames in hidden areas, cracks,
behind bulkheads, etc.

Fire hazard! Do not weld on
containers or pipes that
contain or have contained
flammable materials or gaseous or
liquid combustibles.

Arc welding closed cylinders
or containers such as tanks
or drums can cause 
explosion if not properly vented!
Verify that any cylinder or container to
be welded has an adequate ventilation
hole, so that expanding gases can be
released.

w w w . c h p o w e r . c o m

Summary of Contents for IN972101AV

Page 1: ...circuit breaker or fuse rating Do not run other appliances lights or tools on this circuit while operating this equipment Extension cords are not recommended Blown fuses or tripped circuit breakers c...

Page 2: ...etal can cause injury As welds cool slag can be thrown off Take all precautions described in this manual to reduce the possibility of injury from flying sparks and hot metal Wear ANSI approved face sh...

Page 3: ...electric arc welding operations Route the electrode and work cables together and secure with tape when possible Never wrap arc welder cables around the body Always position the electrode and work lea...

Page 4: ...ate receptacle 115v 15 amp Low 115v 20 amp High 3 Verify that the surfaces of metals to be joined are free from dirt rust paint oil scale or other contaminants These contaminants make welding difficul...

Page 5: ...the electrode stick to the work piece break it loose by quickly twisting or bending at the holder while pulling upward If the electrode does not break loose disengage the electrode by releasing it fro...

Page 6: ...e welding rod Control travel speed to obtain a consistent bead width SLAG REMOVAL Wear ANSI approved safety glasses ANSI Standard Z87 1 and protective clothing when removing slag Hot flying debris can...

Page 7: ...is first followed by filler passes and the cover pass See Figure 10 If the pieces are thick it may be necessary to bevel the edges that are joined at a 60 angle Remember to remove the slag between eac...

Page 8: ...Run welder on dedicated 115V circuit Welder does not hum when turned on Welder hums but does not weld Welder gives trickle shocks Welder overheats blows fuses trips circuit breaker Arc difficult to st...

Page 9: ...imitations on how long an implied warranty lasts so above limitations may not apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear fro...

Page 10: ...t shown DK687500AV 1 Safety decal 1 of 2 for WS0990 not shown DK687502AV 1 Safety decal 2 of 2 for WS0990 not shown DK687503AV 1 4 Chipping hammer brush not shown WC803400AV 5 Hand shield not shown WC...

Page 11: ...11 Model WS0970 and WS0990 www chpower com Notes...

Page 12: ...the work piece Filler metal may or may not be used Lap Joint a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of...

Page 13: ...es recommandations peut avoir comme r sultat fusibles saut s et disjoncteurs d clench s G n ralit s sur la S curit Manque de suivre cet avertissement de danger causera la perte de vie ou blessures gra...

Page 14: ...st pas en usage et enlever l lectrode du porte lectrode Ne jamais permettre que votre corps touche l lectrode et le contact la terre ni l objet de travail mis la terre simultan ment Les conditions et...

Page 15: ...endroit de soudage n est pas bien ventil Garder la t te et le visage hors des vapeurs de soudage Ne pas ex cuter le soudage lectrique l arc sur les m taux qui sont galvanis s ou plaqu s en cadmium ou...

Page 16: ...arc La perte de tension dans le cordon prolongateur peut r duire le rendement du soudeur Montage MASQUE MAIN OPTIONNELS 1 loigner la poign e amovible du masque Couper l exc s de plastique pour enlever...

Page 17: ...bles de soudage et r parer ou remplacer imm diatement les c bles qui ont de l isolation endommag Quand le courant amp rage passe du circuit l lectrode un arc est produit entre le bout de l lectrode et...

Page 18: ...r l usage avec ce soudeur Les lectrodes sont d sign es comme suit par l AWS American Welding Society 1 E 6013 TOUS USAGES Pour toutes positions d p t lisse et peu d claboussures Pour tous types d acie...

Page 19: ...ESSE DE D PLACEMENT La vitesse de d placement indique la vitesse que l lectrode est dirig e au long de la surface de soudage Voir Figure 9 Si la vitesse est trop rapide le cordon est troit et les ondu...

Page 20: ...ectrode 2 Mauvais raccordements au soudeur 1 Contact accidentel avec l objet de travail 2 Perte de courant caus par les v tements ou endroit de travail humides 1 Utilisation d un cordon prolongateur 2...

Page 21: ...ts La limitation ou exclusion pr c dente peut donc ne pas s appliquer C Les accessoires qui sont compris avec le produit et qui sont soumis l usure par l usage normal la r paration ou le remplacement...

Page 22: ...WC801100AV 7 lectrodes de soudure non illustr 1 16 po E6013 tube de 0 23 kg WE103501AV 5 64 po E6013 tube de 0 23 kg WE103002AV 1 16 po E7014 tube de 0 23 kg WE105502AV 5 64 po E7014 tube de 0 23 kg...

Page 23: ...Mod le WS0970 et WS0990 23 Fr Notes...

Page 24: ...Soudure Recouvrement un joint entre deux pi ces en chevauchement Tension au Repos OCV la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage C...

Page 25: ...tado Si la soldadora est da ada o le faltan piezas comun quese con el distribuidor de Campbell Hausfeld m s cercano a su domicilio Requerimientos el ctricos Este equipo debe conectarse a un circuito d...

Page 26: ...antes de tratar de usarla Siempre apague la unidad y descon ctela antes de moverla a otro sitio Siempre conecte el cable de conexi n a tierra primero Cercieorese de que la pieza est conectada a tierra...

Page 27: ...inflamables o explosivos Tome todas las medidas de precauci n descritas en este manual para reducir las posibilidades de llamas o explosiones Mueva todos los materiales inflamables que se encuentren e...

Page 28: ...ea en Alto o Bajo Refi rase a la siguiente tabla por los valores de salida adecuados 7 Coloque el electrodo para comenzar a soldar c brase la cara con la m scara del casco o con la m scara de mano enc...

Page 29: ...orro aislante est da ado 2 Chequ e el cord n el ctrico y rep relo o reempl celo inmediatamente si est da ado 3 Chequ e el forro aislante del portaelectrodo y reemplace de inmediato las piezas que est...

Page 30: ...es chato y poroso vea la figura 9 El reborde aparece alto e irregular si la corriente es demasiado baja ANGULO PARA SOLDAR ste es el ngulo en el que mantiene el electrodo para soldar Si usa el ngulo...

Page 31: ...respectivos pa ses y ropa de protecci n para sacar la escoria Los residuos calientes le podr an ocasionar heridas a las personas que se encuentren en el rea de trabajo Una vez que haya terminado de s...

Page 32: ...circuito est sobrecargado La soldadora no hace ruido al encenderla La soldadora hace ruido pero no suelda La soldadora le da corrientasos peque os La soldadora se sobrecalienta se queman los fusibles...

Page 33: ...da os incidentales o consecuentes por lo tanto en tal caso esta limitaci n o exclusi n no es aplicable C Esta garant a no cubre aquellos accesorios que se desgastar n con el uso normal del producto la...

Page 34: ...16 in E6013 tubo de 0 5 lbs 227 g WE103501AV 2 mm 5 64 in E6013 tubo de 0 5 lbs 227 g WE103002AV 1 6 mm 1 16 in E7014 tubo de 0 5 lbs 227 g WE105502AV 2 mm 5 64 in E7014 tubo de 0 5 lbs 227 g WE10500...

Page 35: ...35 Sp Modelo WS0970 y WS0990 Notas...

Page 36: ...uestos en planos parale los Voltaje de circuito abierto el voltaje entre el electrodo y la pinza de conexi n a tierra de la soldadora cuando no hay flujo de corriente no se est soldando Esto determina...

Reviews: