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7

Operating Instructions

Lamp Dim

Lamp Bright

TESTING GENERATOR DIODES

The following method eliminates the need to disconnect the
diodes from the generator wiring.

1. Use a 12 Volt battery and automotive lamp (Type 5001) to

test the diodes in the generator.

2. Connect the battery and lamp as shown in Figure 3.

3. If the diodes are operating properly, the lamp illuminates

brightly when the battery polarity is correct, and goes
dim when battery polarity is reversed.

4. If there is no change in lamp brightness when polarity is

reversed, the doides must be replaced.

For testing of rotor, stator, or field
windings, consult an authorized service

center.

Figure 3 - Diode Test Procedure

Summary of Contents for IN198203AV

Page 1: ...on The generator must not slide or shift during operation 7 Keep all persons away from the generator during operation 8 Do not allow persons wearing loose clothing or jewelry to start or operate the generator Loose clothing or jewelry may become entangled in moving components causing equipment damage and or personal injury 9 Keep all persons away from parts that move or become hot during operation...

Page 2: ...ight feet in length and 5 8 inch diameter d A non ferrous rod at least eight feet in length 1 2 inch in diameter and approved for grounding purposes Any rod or pipe used for grounding must be driven to eight feet deep or buried in the deepest possible trench STARTING 1 Remove all electrical loads from the generator 2 Rotate fuel shut off valve counter clockwise to enable fuel flow 3 Rotate the eng...

Page 3: ...ords at minimum possible length Refer to the chart provided for maximum limits for lengths of extension cords 8 Circuit protection is provided by a circuit breaker The circuit breaker opens when the generator load exceeds its maximum capacity or a short circuit occurs If the circuit breaker opens perform the following procedures to correct the problem a Shut off and disconnect all electrical loads...

Page 4: ...n implied warranty lasts so the above limitations may not apply to you B ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that result...

Page 5: ...ring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 5 Test diodes replace if necessary 1 Adjust engine speed 2 Test diodes replace if necessary 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 1 Replace capacitor 2 Adjust engine speed 1 Test diodes replace if necessary 2 Adjust en...

Page 6: ...lk Idle Control Circuit Board Idle Control Magnet Idle Control OFF ON Stator Rotor Main Winding 120V Main Winding 120V Excitation Winding Capacitor Idle Control Models Only Figure 1 Generator Wiring Diagram For Dual Voltage Models Rotor Stator Main Winding 120 V Main Winding 120 V Field Winding Capacitor White White Black Black 120V Duplex Receptacle Nema 5 15R Circuit Breaker Figure 2 Generator W...

Page 7: ...es in the generator 2 Connect the battery and lamp as shown in Figure 3 3 If the diodes are operating properly the lamp illuminates brightly when the battery polarity is correct and goes dim when battery polarity is reversed 4 If there is no change in lamp brightness when polarity is reversed the doides must be replaced For testing of rotor stator or field windings consult an authorized service ce...

Page 8: ...Notes Operating Instructions 8 ...

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