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3

Operating Instructions

LOAD DEVICES

1. All load devices and extension cords

should use three prong terminals. 
Refer to the following chart for 
extension cord and cable size
requirements.

2. Allow the engine to run for 2-3

minutes before applying any
electrical loads.

3. The 

120 volt receptacles

are rated

for 15 amps and may be used in any
combination of 120 volt loads and
also with 240 volt loads through the
240 volt receptacles.
The 

240 volt receptacles

are rated

for 20 amps and may be used in any
combination of 240 volt loads and
also with 120 volt loads through the
120 volt receptacles.
The 

120/240 volt twist lock

receptacle

, found on some units, is

rated for 20 amps and may be used
in any combination of 120 volt and
240 volt loads.

4. Individual receptacles should not be

loaded beyond the amperage
rating.

5. Total combined load through any

combination of receptacle must not
exceed the rated load limits of the
generator. Refer to the
identification plate on the
generator for amp and wattage
specifications.

6. Always shut off and remove loads

before starting or shutting off the
generator engine.

7. When plugging multiple electrical

load devices into the generator
receptacles, be sure to connect and
activate the highest power draw
item first. Allow the generator
engine to stabilize, then connect
and activate the next highest power
draw device. The smallest power
draw device should be connected to
the receptacle and activated last.

NOTE:

Power draw can be calculated

by multiplying volts and amps. The
resulting number is wattage.

Never exceed the posted maximum
wattage for the generator or any
individual receptacle. Refer to owner's
manuals and product tags to determine
the wattage of all electrical load devices.

If actual watt ratings are not available,
the following chart may be used as a
general guideline.

Remember that devices which generate
heat during operation such as heaters,
incandescent light bulbs, motors and
hair dryers have a higher power draw
than devices which generate little heat
during operation such as florescent
bulbs, radios, and clocks.

Long power cords and extension cords
also draw additional power. Keep cords
at minimum possible length.

Refer to the chart  provided for
maximum limits for lengths of
extension cords.

8. Circuit protection is provided by a

circuit breaker. The circuit breaker
opens when the generator load
exceeds its maximum capacity or a
short circuit occurs. If the circuit
breaker opens, perform the following
procedures to correct the problem:

a. Shut off and disconnect all

electrical loads.

b. Attempt to determine the cause

of the electrical problem -
overloading or short circuit.

c. Do not use any devices that have

short circuits. Avoid overloading
the generator.

d. Press the circuit breaker

pushbutton to reset the circuit
breaker.

Air conditioner

2000-3000

Automatic washer

150-1500

Brooder

100+

Clothes dryer

5000-10,000

Coffee maker

400-700

Electric drill (small)

225-1000

Electric drill (large)

500-1000

Fan

40-200

Freezer

300-500

Hot plate

330-1100

Iron

500-1500

Light bulb

As Rated

Load Device

Watts

Load Device

Watts

Radio

50-200

Refrigerator

190-2000

Skillet

1200

Space heater

600-4800

Sump pump

400-3000

Television

200-500

Toaster

900-1700

Vacuum cleaner

200-300

Water pump

1000-3000

Water heater

1000-5000

Small hand saw

1000-2000

Large hand saw

1500-2500

Repeated cycling 

of the circuit

breaker indicates a problem and may
cause damage to the generator or load
devices. Do not operate the generator
if repeated cycling of the circuit
breaker occurs.

LOW OIL SHUTDOWN

A low oil shutdown switch is provided
to protect the engine and generator on
most extended run models. When
engine oil level drops too low for
proper engine operation, the low oil
shutdown switch causes the engine to
shut off. If oil level is low when
attempting to start the generator
engine, the low oil level shutdown
switch prevents the engine from
starting. If engine does not start, check
oil level.

NOTE:

It is important to keep the

generator unit on a level surface. The
oil level shutdown switch can prevent
the engine from starting even if oil
level is sufficient, when the generator
unit is placed on an uneven surface.

Installation for Stand-by Use

Precautions must be taken to prevent
electrical back feeding into utility
systems. This requires isolation of the
electrical system. To isolate the
electrical system, perform the following
procedures:

1. Turn off the main electrical system

switch prior to connecting the
generator.

ESTIMATED POWER USAGE (WATTS)

Summary of Contents for IN198203AV

Page 1: ...on The generator must not slide or shift during operation 7 Keep all persons away from the generator during operation 8 Do not allow persons wearing loose clothing or jewelry to start or operate the generator Loose clothing or jewelry may become entangled in moving components causing equipment damage and or personal injury 9 Keep all persons away from parts that move or become hot during operation...

Page 2: ...ight feet in length and 5 8 inch diameter d A non ferrous rod at least eight feet in length 1 2 inch in diameter and approved for grounding purposes Any rod or pipe used for grounding must be driven to eight feet deep or buried in the deepest possible trench STARTING 1 Remove all electrical loads from the generator 2 Rotate fuel shut off valve counter clockwise to enable fuel flow 3 Rotate the eng...

Page 3: ...ords at minimum possible length Refer to the chart provided for maximum limits for lengths of extension cords 8 Circuit protection is provided by a circuit breaker The circuit breaker opens when the generator load exceeds its maximum capacity or a short circuit occurs If the circuit breaker opens perform the following procedures to correct the problem a Shut off and disconnect all electrical loads...

Page 4: ...n implied warranty lasts so the above limitations may not apply to you B ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that result...

Page 5: ...ring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 5 Test diodes replace if necessary 1 Adjust engine speed 2 Test diodes replace if necessary 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 1 Replace capacitor 2 Adjust engine speed 1 Test diodes replace if necessary 2 Adjust en...

Page 6: ...lk Idle Control Circuit Board Idle Control Magnet Idle Control OFF ON Stator Rotor Main Winding 120V Main Winding 120V Excitation Winding Capacitor Idle Control Models Only Figure 1 Generator Wiring Diagram For Dual Voltage Models Rotor Stator Main Winding 120 V Main Winding 120 V Field Winding Capacitor White White Black Black 120V Duplex Receptacle Nema 5 15R Circuit Breaker Figure 2 Generator W...

Page 7: ...es in the generator 2 Connect the battery and lamp as shown in Figure 3 3 If the diodes are operating properly the lamp illuminates brightly when the battery polarity is correct and goes dim when battery polarity is reversed 4 If there is no change in lamp brightness when polarity is reversed the doides must be replaced For testing of rotor stator or field windings consult an authorized service ce...

Page 8: ...Notes Operating Instructions 8 ...

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