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2

Operating Instructions

2. Use of a Ground Fault Interrupter

(GFI) is strongly recommended.
Ground Fault Interrupters can
significantly reduce the possibility of
injury if an electrical short occurs. In
order to install a GFI, the generator
neutral wire must be internally
grounded to the generator frame,
and the frame must be properly
grounded to the earth.

A Ground Fault 
Interrupter may

not be effective if used on a generator
that is not grounded! Refer to the
section entitled Grounding for proper
steps to ground the generator.

3. When installing a GFI, be sure to

follow all national and local
regulations. If not sure of
regulations or procedures, obtain
assistance from a qualified (licensed
or certified) electrical technician.

GROUNDING

1. Use the ground terminal and wing

nut on the generator frame to
connect the unit to a suitable
ground source. Securely fasten the
end terminal of the ground wire to
the ground terminal on the
generator frame. Tighten the
washer and wing nut on top of the
ground wire end terminal. 

2. The ground wire should be made of

#8 gauge wire. Do not use wire with
a higher gauge number. Higher
gauge numbers indicate thinner
wire, which may not provide an
adequate ground path.

3. The other end of the ground wire

must be securely fastened to an
approved ground source.

The following are ground sources
approved by the National Electric Code.
Other ground sources may be
acceptable. Refer to the National Electric
Code and local regulations for further
ground source information. If not sure
of regulations or procedures, obtain
assistance from a qualified (licensed or
certified) electrical technician.

a. An underground water pipe at

least ten feet in length

b. A non-corrosive underground

pipe at least eight feet in length
and 3/4 inch diameter

c. A steel or iron underground rod

at least eight feet in length and
5/8 inch diameter

d. A non-ferrous rod at least eight

feet in length, 1/2 inch in
diameter, and approved for
grounding purposes

Any rod or pipe used for grounding
must be driven to eight feet deep or
buried in the deepest possible trench. 

STARTING

1. Remove all electrical loads from the

generator.

2. Rotate fuel shut-off valve counter

clockwise to enable fuel flow.

3. Rotate the engine switch to the ON

position.

4. Adjust the choke lever as follows:

a. For cold engine, move the choke

lever as far as possible to the left,
choke fully ON, position.

b. For warm/hot engine, move the

choke lever midway between the
choke and run positions.

5. Pull the starter rope with a brisk,

smooth motion.

NOTE:

Some models may be equipped

with an electric starter. For models
equipped with an electric starter, press
the start button.

6. After each start up, allow the

engine to run for 2-3 minutes with
no load.

7. As the engine warms up and

stabilizes, adjust the choke lever to
the right, until the lever is
positioned at the RUN label.

Engine speed is 
preset to provide

proper output voltage. Never attempt
to modify or adjust engine speed or
output voltage.

ENGINE BREAK-IN

After initial start-up, the engine should
be broken in according to the
manufacturer's instructions. Refer to
the engine manual for the proper
break-in procedure.

GENERATOR SHUT OFF

1. Shut off and remove all electrical

load devices from the generator.

2. Allow the engine to run for 2-3

minutes with no electrical loads.

3. Rotate the engine switch to the OFF

position.

4. Verify that the generator has

completely stopped.

5. Close the fuel supply valve.

6. Allow the unit to cool before

installing any covers.

2.5

300

600

1000

600

375

250

5

600

1200

500

300

200

125

7.5

900

1800

350

200

125

100

10

1200

2400

250

150

100

50

15

1800

3600

150

100

65

20

2400

4800

175 

125

75

50

25

3000

6000

150

100

60

30

3600

7200

125

65

40

4800

9600

90

Amps

Watts

Watts

#8

#10

#12

#14

#16 

120 V

240 V

Wire

Wire

Wire

Wire

Wire

EXTENSION CORDS

MAXIMUM RECOMMENDED LENGTHS (IN FEET)

Summary of Contents for IN198203AV

Page 1: ...on The generator must not slide or shift during operation 7 Keep all persons away from the generator during operation 8 Do not allow persons wearing loose clothing or jewelry to start or operate the generator Loose clothing or jewelry may become entangled in moving components causing equipment damage and or personal injury 9 Keep all persons away from parts that move or become hot during operation...

Page 2: ...ight feet in length and 5 8 inch diameter d A non ferrous rod at least eight feet in length 1 2 inch in diameter and approved for grounding purposes Any rod or pipe used for grounding must be driven to eight feet deep or buried in the deepest possible trench STARTING 1 Remove all electrical loads from the generator 2 Rotate fuel shut off valve counter clockwise to enable fuel flow 3 Rotate the eng...

Page 3: ...ords at minimum possible length Refer to the chart provided for maximum limits for lengths of extension cords 8 Circuit protection is provided by a circuit breaker The circuit breaker opens when the generator load exceeds its maximum capacity or a short circuit occurs If the circuit breaker opens perform the following procedures to correct the problem a Shut off and disconnect all electrical loads...

Page 4: ...n implied warranty lasts so the above limitations may not apply to you B ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that result...

Page 5: ...ring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 5 Test diodes replace if necessary 1 Adjust engine speed 2 Test diodes replace if necessary 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 1 Replace capacitor 2 Adjust engine speed 1 Test diodes replace if necessary 2 Adjust en...

Page 6: ...lk Idle Control Circuit Board Idle Control Magnet Idle Control OFF ON Stator Rotor Main Winding 120V Main Winding 120V Excitation Winding Capacitor Idle Control Models Only Figure 1 Generator Wiring Diagram For Dual Voltage Models Rotor Stator Main Winding 120 V Main Winding 120 V Field Winding Capacitor White White Black Black 120V Duplex Receptacle Nema 5 15R Circuit Breaker Figure 2 Generator W...

Page 7: ...es in the generator 2 Connect the battery and lamp as shown in Figure 3 3 If the diodes are operating properly the lamp illuminates brightly when the battery polarity is correct and goes dim when battery polarity is reversed 4 If there is no change in lamp brightness when polarity is reversed the doides must be replaced For testing of rotor stator or field windings consult an authorized service ce...

Page 8: ...Notes Operating Instructions 8 ...

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