background image

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

1

IN198203AV  11/96

Operating Instructions

Generators

CAMPBELL

HAUSFELD

Description

These generators are powered by air-
cooled four cycle engines and designed
to run at maximum RPM and give a
continuous wattage as rated. On
certain models, a low-oil level shutoff
is provided to protect the engine. This
feature is usually associated with
extended run models.

Unpacking

When unpacking, inspect carefully for
any damage that may have occurred
during transit. Make sure any loose
fittings, bolts, etc., are tightened
before putting unit into service.

General Safety

1. Before starting or

servicing any
generator, read
and understand all
instructions. Failure
to follow safety
precautions or instructions can
cause equipment damage and or
serious personal injury. Engine
instructions for these units are
contained in a separate manual.
Retain all manuals for future
reference.

2. Never use this generator for any

application other than that
specified by the manufacturer.
Never operate this generator under
conditions not approved by the
manufacturer. Never attempt to
modify this generator to perform in
any manner not intended by the
manufacturer.

3. For maintenance and repairs, use

only products and parts
recommended by the
manufacturer.

4. Be sure that the generator is

properly grounded to an external
ground path prior to operation.
Refer to the section entitled
"Grounding Instructions" for proper
grounding procedures.

5. Be sure that the generator is

operated only by persons who have
read and understand these
instructions.

6. Be sure that the generator is placed

on a flat level  surface prior to and
during operation. The generator
must not slide or shift during
operation.

7. Keep all persons away from the

generator during operation.

8. Do not allow persons wearing loose

clothing or jewelry to start or
operate the generator. Loose
clothing or jewelry may become
entangled in moving components,
causing equipment damage and or
personal injury.

9. Keep all persons away from parts

that move or become hot during
operation.

10. Be sure all powered devices are shut

off prior to connecting them to the
generator.

11. Keep the generator clean and well

maintained at all times.

Never operate this 
generator in an
explosive atmosphere
or poorly ventilated
area.

12. Be sure that all tools and appliances

are in good repair and are properly
grounded. Use devices that have
three prong power cords. If an

extension cord is used, be sure that
it has three prongs for proper
grounding.

Do not operate this 
generator on wet

surfaces or in the rain.

13. Never operate the generator with

damaged, broken or missing parts,
or with any guarding components
removed.

Shut off the 
generator engine

and disconnect the spark plug wire
before performing any service or
maintenance to the unit.

14. Use only unleaded fuel. Do not refill

the fuel tank while the engine is
running. Use precautions to prevent
fuel spillage during refills. Be sure
the fuel tank cap is securely in place
before starting the engine. Clean up
any spilled fuel before starting the
engine. Allow engine to cool for at
least two minutes before refueling.

15. This generator may be used for

emergency stand-by service. In such
cases, a manual transfer switch must
be installed between the electric
utilities meter and the electrical
distribution box. This switch should
be installed by a licensed electrician.

Never mix oil with
gasoline for this

engine. This is a four cycle engine
designed to run on pure gasoline. Oil is
used for engine lubrication purposes only.

Operation

PRE-OPERATION

1. Check engine oil level. Oil is NOT

mixed with the gasoline, however
adequate oil supply is necessary for
proper engine lubrication. Refer to
the Engine Manual for SAE, API and
fill quantity specifications.

MANUAL

© 1996 Campbell Hausfeld

Summary of Contents for IN198203AV

Page 1: ...on The generator must not slide or shift during operation 7 Keep all persons away from the generator during operation 8 Do not allow persons wearing loose clothing or jewelry to start or operate the generator Loose clothing or jewelry may become entangled in moving components causing equipment damage and or personal injury 9 Keep all persons away from parts that move or become hot during operation...

Page 2: ...ight feet in length and 5 8 inch diameter d A non ferrous rod at least eight feet in length 1 2 inch in diameter and approved for grounding purposes Any rod or pipe used for grounding must be driven to eight feet deep or buried in the deepest possible trench STARTING 1 Remove all electrical loads from the generator 2 Rotate fuel shut off valve counter clockwise to enable fuel flow 3 Rotate the eng...

Page 3: ...ords at minimum possible length Refer to the chart provided for maximum limits for lengths of extension cords 8 Circuit protection is provided by a circuit breaker The circuit breaker opens when the generator load exceeds its maximum capacity or a short circuit occurs If the circuit breaker opens perform the following procedures to correct the problem a Shut off and disconnect all electrical loads...

Page 4: ...n implied warranty lasts so the above limitations may not apply to you B ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that result...

Page 5: ...ring to the wiring diagram clean and reconnect all wiring 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 5 Test diodes replace if necessary 1 Adjust engine speed 2 Test diodes replace if necessary 3 Replace capacitor 4 Test winding resistance replace field winding if necessary 1 Replace capacitor 2 Adjust engine speed 1 Test diodes replace if necessary 2 Adjust en...

Page 6: ...lk Idle Control Circuit Board Idle Control Magnet Idle Control OFF ON Stator Rotor Main Winding 120V Main Winding 120V Excitation Winding Capacitor Idle Control Models Only Figure 1 Generator Wiring Diagram For Dual Voltage Models Rotor Stator Main Winding 120 V Main Winding 120 V Field Winding Capacitor White White Black Black 120V Duplex Receptacle Nema 5 15R Circuit Breaker Figure 2 Generator W...

Page 7: ...es in the generator 2 Connect the battery and lamp as shown in Figure 3 3 If the diodes are operating properly the lamp illuminates brightly when the battery polarity is correct and goes dim when battery polarity is reversed 4 If there is no change in lamp brightness when polarity is reversed the doides must be replaced For testing of rotor stator or field windings consult an authorized service ce...

Page 8: ...Notes Operating Instructions 8 ...

Reviews: