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HVLP Paint Sprayers

3

Operating Instructions and Parts Manual

General Safety
Information 

(Cont.)

• Hazardous vapors: Paints,
solvents, insecticides, and
other materials may be
harmful if inhaled, causing
severe nausea, fainting, or
poisoning.

• Always wear a mask or
respirator and eye protection
when painting. Be certain
mask or respirator will
provide necessary protection
against inhalation of harmful
vapors.

• NEVER point the spray gun at any part
of the body, or at anyone else.

• Tipping the gun may cause the gun to
clog. Dried spray material clogs the
pressure delivery tube and fittings. The
spray gun does not function when
clogging occurs.

!

CAUTION

!

WARNING

• When not in use, be sure to disconnect
the hose and place the gun on a solid,
level surface or in the turbine gun storage
area to avoid tipping.

GROUNDING INSTRUCTIONS

This product must be properly
grounded. In the event of an electrical
short circuit, grounding reduces the
risk of electrical shock by providing an
alternate path for the electrical
current.

This product is equipped with a cord
that has a ground wire and an
appropriate ground plug. Plug the unit
into an outlet that is properly installed
and grounded in accordance with local
codes and ordinances.

Improper installation of the
ground plug can result in the
risk of electrical shock. If
repair or replacement of the plug or cord
is necessary, consult an authorized service
provider.

!

DANGER

1. For any questions regarding proper

installation of the ground plug,
consult a qualified (licensed or
certified) electrician. 

2. Do not modify the plug provided. If

the plug does not fit the outlet,
have the proper outlet installed by
a qualified electrician.

3. This product is for use on a nominal

120-volt circuit and has a grounding
plug that looks like the plug in
Figure 1. Make sure that the
product is connected to an outlet
having the same configuration as
the plug. No adapters should be
used with this product.

4. If an extension cord is required, use

only a three wire extension cord
that has the same configuration as
the unit cord, including the (round)
ground terminal. Make sure that
the extension cord is plugged into a
properly grounded receptacle. 

5. When using an extension cord, be

sure it is in good condition and
heavy enough to meet the
specifications in the chart below. If
an extension cord is needed, the
following wire sizes must be used
(See Table 1).

Length of Cord

Gauge

25’  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

25-50’  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

50-100’  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

100-150’  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Table 1 - Appropriate Extension Cord Lengths

Extension Cord Requirements

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SPECIAL NOTE ON LACQUERS AND
OTHER OIL (SOLVENT) BASED 
COATINGS

When mixing or thinning:
1.

Eliminate potential sources of fire

• Turn off the HVLP sprayer, all other

electrical appliances, spark or flame
sources

• Follow lacquer (or other coating) and

thinner (solvent) manufacturer
directions very carefully

2.

Minimize vapors in the spray area.
Eliminate all potential for spilling
lacquer or thinner in the spray area

• Tightly recap all containers

immediately after mixing or thinning
and store away from the spray areas.

• Do not operate the HVLP turbine in

the presence of open containers or
spillage.

• Make sure all vapors have dispersed

prior to turning the HVLP sprayer on.

TEST

RESET

Grounded
Outlet

Grounded Outlet 

Box

Grounding Pin

Figure 1 - Grounding

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HV2100, HV2105

Summary of Contents for HV2100

Page 1: ...Parts Manual IN422300AV 11 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questions about this product please call 1 800 626 4401 For Parts and Access...

Page 2: ...ATED HYDROCARBONS WITH THIS EQUIPMENT Consult the paint or solvent product label or Material Safety Data Sheets MSDS to help determine if it contains halogenated hydrocarbons Make sure the room is wel...

Page 3: ...modify the plug provided If the plug does not fit the outlet have the proper outlet installed by a qualified electrician 3 This product is for use on a nominal 120 volt circuit and has a grounding plu...

Page 4: ...e ring Your air hose will be locked into place To disconnect pull back on the connector to release the air hose If you have just finished spraying the metal coupler at the turbine end may be hot 2 Plu...

Page 5: ...to spray Atomizing pressure and fluid viscosity directly relate to the efficiency of the equipment operation and the quality of the results that you will achieve The available air volume and pressure...

Page 6: ...counterclockwise and moving the spray gun closer or further away from your work piece A little practice will enable you to master this technique PRACTICE Practice using your spray gun by following the...

Page 7: ...AYING TECHNIQUE Practice is the key element in achieving a proper spray technique Never try to rush the spray finishing process Learn the properties of the coating you will be spraying Build up layers...

Page 8: ...dle Reverse these two fittings to use the air hose coupled to the handle OPTION 2 This will allow you to control the air flow and create textured or splatter paint effects To install remove blanking p...

Page 9: ...e 6 for viscosity guidelines 2 Carefully loosen the four wing nuts to remove the pot lid Open the pressure pot NOTE You may have to disconnect the air hose from the compressor when opening the lid Be...

Page 10: ...ockwise 3 You will hear a hissing sound The pressure in the pot is now releasing You will also notice that pressure gauge will lower to 0 psi Once there is no more pressure in the pot it is safe to op...

Page 11: ...ashers and gaskets are replaced correctly e Oil the needle spring and put a spot of oil on the gland seal to prevent the needle from sticking To adjust the gland nut tighten until needle sticks and th...

Page 12: ...material coming out 3 Too much air power behind pressure stream 4 Tip needle assembly too large Coating not strained thinned properly N A This is normal and expected Bleeder type guns are set up this...

Page 13: ...25 25 Air Hose Part No HV0126 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Addre...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual HV2100 HV2105 Spray Gun with Quick Release Cup...

Page 15: ...00mm Needle stainless 1 50mm Needle stainless 2 00mm Needle stainless 2 50mm 16 Needle spring stainless HV104513AV 1 17 Adjuster insert HV104503AV 1 18 Material flow knob HV104502AV 1 19 Gun casting h...

Page 16: ...www chpower com Operating Instructions and Parts Manual HV2100 HV2105 16 Cart Assembly For Model HV2105 only...

Page 17: ...1 8 male NPT x 1 4 male hose barb 90o A 4503 1 15 Air hose clip stainless steel A 4033 2 16 1 4 Air hose per foot A 2116 3 17 1 4 x 1 4 Female swivel barb A 2119 1 18 Quick connect female with 1 4 ma...

Page 18: ...18 Operating Instructions and Parts Manual www chpower com HV2100 HV2105 Fluid Tank Assembly For Model HV2105 only...

Page 19: ...911 4 12 Wing nut A 4912 4 13 Pressure regulator A 4913 1 14 Pressure gauge A 4914 1 15 On off valve A 4915 1 16 3 Way block A 4916 1 17 1 4 x 1 4 Adapter A 4917 3 18 3 Way block A 4918 1 19 Adapter A...

Page 20: ...HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from a...

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