2
Operating Instructions and Parts Manual
Description
This product is a High Volume Low
Pressure (HVLP) Paint Sprayer, a
durable, self-contained painting system
suited for painting cabinets, furniture,
machinery, equipment, walls, trim, and
many other surfaces. HVLP systems
operate differently than those used with
air compressors because HVLP systems do
not require an air tank to hold
compressed air. HVLP turbines are
portable, can be plugged into standard
outlets and sound similar to shop-vacs.
Safety Guidelines
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
!
WARNING
!
DANGER
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make
sure to tighten fittings, bolts, etc.,
before putting unit into service.
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General Safety
Information
Read all instructions and
safety precautions before
operating the unit.
• Risk of fire or explosion!
Solvent and paint fumes can
explode or ignite, causing
severe injury and property
damage.
!
WARNING
!
WARNING
NOTICE
!
CAUTION
• Paints and solvents containing
HALOGENATED HYDROCARBONS can react
explosively with aluminum. DO NOT USE
HALOGENATED HYDROCARBONS WITH
THIS EQUIPMENT. Consult the paint or
solvent product label or Material Safety
Data Sheets (MSDS) to help determine if
it contains halogenated hydrocarbons.
• Make sure the room is well-
ventilated.
• Avoid all ignition sources, such as static
electricity sparks, open flames, hot
objects, sparks from connecting and
disconnecting power cords, and working
light switches.
• Follow the material and solvent
manufacturers’ safety precautions and
warnings. Do not use liquids with flash
points less than 100 degrees Fahrenheit
(38 degrees Celsius).
• Unit is not intended for spraying
flammable materials other than lacquer.
See Special Note on Lacquers and Other Oil
(Solvent) Based Coatings.
• Do not carry TURBINE while spraying.
• Keep the turbine at the maximum
distance from the spraying area.
• Static electricity can be produced by
HVLP spraying. Make sure any electrically
conductive object being sprayed is
grounded to prevent static sparking. The
sprayer is grounded through the electric
cord. If an extension cord is necessary, the
cord must be a grounded, 120 volt, three
wire type cord.
MANUAL
www.chpower.com
HV2100, HV2105
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
General Safety Information . . . . . . . . . . . . . . . . . . . . . . .2
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . .3
How Your HVLP System Works . . . . . . . . . . . . . . . . . . . . .4
How Your HVLP Spray Gun Works . . . . . . . . . . . . . . . . . .4
Pre-Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Preparing to Use System . . . . . . . . . . . . . . . . . . . . . . .4
Familiarizing Yourself With Spray Gun . . . . . . . . . . . .4
Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Preparing to Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Spray Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Using Your Spray Gun . . . . . . . . . . . . . . . . . . . . . . . . .7
Spraying Technique . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Running Multiple Spray Guns with Turbine . . . . . . . .7
Using Pressure Pots with Turbine Systems . . . . . . . . .8
Using Optional Accessories with Spray Gun . . . . . . . .8
Additional Instructions for
Model HV2105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Attaching Turbine Unit to Cart . . . . . . . . . . . . . . . . . .8
Converting Spray Gun from Cup Gun to
Production Fluid Feed . . . . . . . . . . . . . . . . . . . . . . . . .8
Attaching Air Hose and Fluid Hose . . . . . . . . . . . . . . .9
Preparing to Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Setting Pot Pressure and Priming Spray Gun . . . . . . .9
Cleaning the System . . . . . . . . . . . . . . . . . . . . . . . . . .10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Turbine Maintenace . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cleaning Spray Gun . . . . . . . . . . . . . . . . . . . . . . . . . .10
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . .12
Turbine Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Parts Diagrams and Parts Lists . . . . . . . . . . . . . . . . . . . .14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
