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10

Operating Instructions and Parts Manual

HVLP Paint Sprayers

Additional
Instructions for Model
HV2105 (3F485) 

(Cont.)

NOTE:

The following action should be

done without the turbine running.

10. When your desired pot pressure has

been set, pull the spray gun trigger
back. The first time you are using
the pressure pot each day, or after
the pressure pot has been
depressurized, it will take about a
minute for the material to flow
through the fluid hose to the spray
gun (priming the spray gun).

11. Hold the spray gun safely away

from you. When the material
reaches the tip of the spray gun, a
stream of fluid will flow out.  

12. Watch the fluid stream. It should

extend out 2-1/2” (6.35 cm) before
the stream begins to bend. If it
extends out more than this, then
you have too much pressure. If it is
too little, then you need more
pressure. Adjust accordingly. 

13. Once this is adjusted, locate the

black ring on the pressure regulator
and screw it back into the pressure
regulator knob. This will lock the
regulator settings in place.

14. Turn on the turbine system. You

should now be able to spray
continuous volume from the
pressure pot.

NOTE:

Never open the pressure pot

without turning off the air compressor
and releasing the air pressure in the
pot with the air pressure release valve.
(Open valve until all pressure is
released. Pressure gauge will read “0
psi” when there is no more pressure in
the pot).

CLEANING THE SYSTEM

1. When you are finished spraying for

the day, it is wise to clean your

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HV2100, HV2105

spray gun, the pressure pot and the
fluid line. While it is possible to
leave fluid in the pressure pot
between uses, be sure that all
materials are compatible with the
components of the pressure pot to
avoid fluid contamination. Never
leave catalyzed or epoxy materials
in the pot beyond suggested pot
life of the fluid product to avoid set
up and hardening of the coating
and damage to the pot, its
components, fluid lines and the
spray gun.

2. Release all air pressure in the pot.

Locate the air release valve and
turn counterclockwise.

3. You will hear a “hissing” sound.

The pressure in the pot is now
releasing. You will also notice that
pressure gauge will lower to “0
psi”. Once there is no more
pressure in the pot, it is safe to
open. 

4. Follow normal cleaning procedures

of the spray gun as outlined in the

Maintenance

section and in the

information supplied with the spray
gun.

5. Clean pressure pot and fluid lines

with appropriate cleaning materials
for the product being sprayed. Use
caution and follow all safety
guidelines specirfied by the product
manufacturer.

6.. Spray cleaning fluid from the

pressure pot through the fluid line
and the spray gun until you are
satisfied that all paint or coating
material has been flushed through
the system.

Store equipment for future
application.

Maintenance

TURBINE MAINTENANCE

The turbine unit needs very little
maintenance. The motor has sealed
bearings that are pre-lubricated. No
service is necessary. Periodically, the
turbine air filters and pre-filters should
be examined. Clean filters are critical
to good performance and equipment
longevity. Your turbine has 2
replaceable filters (see 

Turbine Repair

Parts

on page 13).

-  Remove the two hex-head securing

nuts in order to remove the filters
for cleaning or replacement.

- Periodically wash and blow excess

dust and dirt with water and an air
compressor. Dirty filters will reduce
the air being drawn through the
motor. This will cause the unit to run
unusually hot, and it will lower spray
performance and reduce the life of
the motor.

- Clean and/or replace filters and pre-

filters when you suspect they can no
longer be cleaned.

CLEANING YOUR SPRAY GUN

After spraying, clean your spray gun to
prevent buildup and hardening of
coating inside. Proper cleaning will
help prevent equipment damage and
will increase equipment life.

1. Empty any unused paint from the

paint cup. Wash out any residue with
a cleaner compatible with the
coating, or water if using a water
based material.

2. Fill the cup part way with cleaner.

Spray through the gun to flush out
the material passages.

3. Remove the air cap and clean. Make

sure that the air holes in the horns of
the air cap are clean.

4. Using a brush and solvent, remove

any paint deposits on the outer
surface of the tip/nozzle. If it is 

Summary of Contents for HV2100

Page 1: ...Parts Manual IN422300AV 11 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questions about this product please call 1 800 626 4401 For Parts and Access...

Page 2: ...ATED HYDROCARBONS WITH THIS EQUIPMENT Consult the paint or solvent product label or Material Safety Data Sheets MSDS to help determine if it contains halogenated hydrocarbons Make sure the room is wel...

Page 3: ...modify the plug provided If the plug does not fit the outlet have the proper outlet installed by a qualified electrician 3 This product is for use on a nominal 120 volt circuit and has a grounding plu...

Page 4: ...e ring Your air hose will be locked into place To disconnect pull back on the connector to release the air hose If you have just finished spraying the metal coupler at the turbine end may be hot 2 Plu...

Page 5: ...to spray Atomizing pressure and fluid viscosity directly relate to the efficiency of the equipment operation and the quality of the results that you will achieve The available air volume and pressure...

Page 6: ...counterclockwise and moving the spray gun closer or further away from your work piece A little practice will enable you to master this technique PRACTICE Practice using your spray gun by following the...

Page 7: ...AYING TECHNIQUE Practice is the key element in achieving a proper spray technique Never try to rush the spray finishing process Learn the properties of the coating you will be spraying Build up layers...

Page 8: ...dle Reverse these two fittings to use the air hose coupled to the handle OPTION 2 This will allow you to control the air flow and create textured or splatter paint effects To install remove blanking p...

Page 9: ...e 6 for viscosity guidelines 2 Carefully loosen the four wing nuts to remove the pot lid Open the pressure pot NOTE You may have to disconnect the air hose from the compressor when opening the lid Be...

Page 10: ...ockwise 3 You will hear a hissing sound The pressure in the pot is now releasing You will also notice that pressure gauge will lower to 0 psi Once there is no more pressure in the pot it is safe to op...

Page 11: ...ashers and gaskets are replaced correctly e Oil the needle spring and put a spot of oil on the gland seal to prevent the needle from sticking To adjust the gland nut tighten until needle sticks and th...

Page 12: ...material coming out 3 Too much air power behind pressure stream 4 Tip needle assembly too large Coating not strained thinned properly N A This is normal and expected Bleeder type guns are set up this...

Page 13: ...25 25 Air Hose Part No HV0126 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Addre...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual HV2100 HV2105 Spray Gun with Quick Release Cup...

Page 15: ...00mm Needle stainless 1 50mm Needle stainless 2 00mm Needle stainless 2 50mm 16 Needle spring stainless HV104513AV 1 17 Adjuster insert HV104503AV 1 18 Material flow knob HV104502AV 1 19 Gun casting h...

Page 16: ...www chpower com Operating Instructions and Parts Manual HV2100 HV2105 16 Cart Assembly For Model HV2105 only...

Page 17: ...1 8 male NPT x 1 4 male hose barb 90o A 4503 1 15 Air hose clip stainless steel A 4033 2 16 1 4 Air hose per foot A 2116 3 17 1 4 x 1 4 Female swivel barb A 2119 1 18 Quick connect female with 1 4 ma...

Page 18: ...18 Operating Instructions and Parts Manual www chpower com HV2100 HV2105 Fluid Tank Assembly For Model HV2105 only...

Page 19: ...911 4 12 Wing nut A 4912 4 13 Pressure regulator A 4913 1 14 Pressure gauge A 4914 1 15 On off valve A 4915 1 16 3 Way block A 4916 1 17 1 4 x 1 4 Adapter A 4917 3 18 3 Way block A 4918 1 19 Adapter A...

Page 20: ...HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from a...

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