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GENERAL SAFETY

  Read all manuals included with this product 

carefully. Be thoroughly familiar with the controls 
and the proper use of the equipment.

  Follow all local electrical and safety codes as well as 

the United States National Electrical Codes (NEC) and 
Occupational Safety and Health Act (OSHA).

  Only persons well acquainted with these rules of safe 

operation should be allowed to use the compressor.

  Keep visitors away and NEVER allow children in the work 

area.

  Wear safety glasses and use hearing protection when 

operating the unit.

  Do not stand on or use the unit as a handhold.

  The protection devices fitted to this compressor are provided 

to offer safety of operation. The operator is solely responsible 
for personal safety at all times. 
These devices should not be adjusted except by an authorised 
service agent.

  Before each use, inspect compressed air system and electrical 

components for signs of damage, deterioration, weakness or 
leakage. Repair or replace defective items before using.

  Check all fasteners at frequent intervals for proper tightness.

 

Motors, electrical equipment 

  and controls can cause electrical 

arcs that will ignite a fl ammable gas or vapor. Never 
operate or repair in or near a fl ammable gas or vapor. 
Never store fl ammable liquids or gases in the vicinity of the 
compressor.

 

Never operate compressor without 

  a beltguard. This unit can start 

automatically without warning. Personal injury or 
property damage could occur from contact with moving 
parts.

  Do not wear loose clothing or jewelry that will get caught in 

the moving parts of the unit.

 

Compressor parts may be hot even if 

  the unit is stopped.

  Keep fingers away from a running compressor; 

fast moving and hot parts will cause injury and/or 
burns.

  If the equipment should start to vibrate abnormally, STOP 

the engine/motor and check immediately for the cause. 
Vibration is generally an indication of trouble.

  To reduce fire hazard, keep engine/motor exterior free of oil, 

solvent, or excessive grease.

 

An ASME code safety relief valve with a setting 

  no higher than the Maximum Allowable 

Working Pressure (MAWP) of the tank MUST be installed in the air 
lines or in the tank for this compressor. The ASME safety valve must 

have suffi cient fl ow and pressure ratings to protect the pressurized 
components from bursting. The fl ow rating can be found in the parts 
manual. The safety valve in the intercooler does not provide system 
protection. 

 

Maximum operating pressure is 150 psi. Do not 

  operate with pressure switch or pilot valves set 

higher than the factory setting.

  Never attempt to adjust ASME safety valve. Keep safety valve 

free from paint and other accumulations.

 

Never attempt to repair or modify 

  a tank! Welding, drilling or any 

other modifi cation will weaken the tank resulting in 
damage from rupture or explosion. Always replace worn, 
cracked or damaged tanks.

  Drain liquid from tank daily.

  Tanks rust from moisture build-up, which weakens the tank. 

Make sure to drain tank regularly and inspect periodically for 
unsafe conditions such as rust formation and corrosion.

  Fast moving air will stir up dust and debris which may be 

harmful. Release air slowly when draining moisture or 
depressurizing the compressor system.

SPRAYING PRECAUTIONS

 

Do not spray fl ammable materials 

  in vicinity of open fl ame or near 

ignition sources including the compressor unit.

  Do not smoke when spraying paint, insecticides, 

or other flammable substances.

  Use a face mask/respirator when spraying and 

spray in a well ventilated area to prevent health 
and fire hazards.

  Do not direct paint or other sprayed material 

at the compressor. Locate compressor as far away from 
the spraying area as possible to minimize overspray 
accumulation on the compressor.

  When spraying or cleaning with solvents or toxic 

chemicals, follow the instructions provided by the chemical 
manufacturer.

SAVE THESE INSTRUCTIONS

DO NOT DISCARD 

MANUAL

Series CS Rotary Screw Compressors

Important Safety Information (Continued)

www.campbellhausfeld.com

3

The 

DANGER

WARNING

CAUTION

, and 

NOTICE

 

notifications and instructions in this manual cannot cover 
all possible conditions and situations that may occur. 
It must be understood by the operator that caution is a 
factor which cannot be built into this product, but must be 
supplied by the operator.

Summary of Contents for CS2152

Page 1: ...Information 2 Specifications 2 Getting To Know Your Compressor 4 Unpacking 7 Installation 7 Wiring Diagram 9 Operation 13 Maintenance 14 Troubleshooting Guide 18 Limited Warranty 20 Quick Reference O...

Page 2: ...ts or other reproductive harm Wash hands after handling You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contain...

Page 3: ...r than the Maximum Allowable Working Pressure MAWP of the tank MUST be installed in the air lines or in the tank for this compressor The ASME safety valve must have sufficient flow and pressure rating...

Page 4: ...www campbellhausfeld com 4 Operating Instructions Getting To Know Your Compressor Motor Control Box Air End Air Oil Separator Tank Pressure Gauge Tank Safety Valve Oil Filter Tank Drain Oil Drain Oil...

Page 5: ...Figure 2 Components of the compressor www campbellhausfeld com 5 Series CS Rotary Screw Compressors Getting To Know Your Compressor Air Oil Separator Beltguard ASME Label Oil Filter...

Page 6: ...et Electric Control Unit Oil Drain Screw Air Oil Separating Element Compressed Air Outlet Oil Filter Oil Circulation Connection Inlet Oil Circulation Connection Outlet Safety Valve Temperature Sensor...

Page 7: ...th clean dry outside air Supply air should be piped in from external sources TANK MOUNTING The tank should be bolted into a flat even concrete floor or on a separate concrete foundation If using isola...

Page 8: ...ting short circuiting and fire damage will result from inadequate wiring Wiring must be installed in accordance with National Electrical Code and local codes and standards that have been set up coveri...

Page 9: ...N HOUR METER M RESET TR INLET VALVE HATR HATR 2 HATS HPR HPS HPR 2 HATR 3 HPR 3 TR R w TR HPR 1 HATR 1 FOL COL OFF ON ESTOP CT TPs 5 7 14 13 9 5 24 26 CT CONTROL TRANSFORMER COL COIL OVERLOAD FOL FAN...

Page 10: ...as specified in the United States National Electrical Code Chapter 2 Wiring Design and Protection Article 210 using the applicable article For Motors and Motor Controllers Article 430 Table 430 1 52...

Page 11: ...or oil Part number GS903800AV 1 Gallon Container Available from Campbell Hausfeld please call 1 855 504 5678 for customer assistance Oil Capacity 2 1 gallons OIL LEVEL Disconnect tag and lock out powe...

Page 12: ...manually rotate the compressor module compressor stage in the rotation direction several times d Check the oil level in the air end and top off if necessary see Maintenance section e Monitor operatio...

Page 13: ...run for approximately 5 minutes Turn off using the ON OFF switch Allow compressor to sit for at least 1 minute while the high pressure air is released through the compressor inlet You will hear the ai...

Page 14: ...en the tank resulting in damage from rupture or explosion Always replace worn cracked or damaged tanks Drain liquid from tank daily The tank should be carefully inspected at a minimum of once a year L...

Page 15: ...being switched back on without authorization 2 Depressurize the system completely 3 Remove the oil filter cartridge with a suitable tool e g oil filter strap wrench Dispose of the old oil filter cart...

Page 16: ...not remove air filter housing or perform any maintenance with pressure in the air end or air pressure tank Never run the compressor pump without an intake air filter or with a clogged intake air filte...

Page 17: ...for longer than 12 weeks Daily 1 Check the safety valves 2 Drain tank to remove water 3 Check belt tension At 50 operating hours 1 Check the oil level in the air end 2 Tighten all screw pipe fittings...

Page 18: ...at covers this issue Unit starts but does not get to full speed Insufficient power to compressor Source electric to the compressor is either the incorrect voltage insufficient wire size to carry the l...

Page 19: ...Series CS Rotary Screw Compressors www campbellhausfeld com Service Record DATE MAINTENANCE PERFORMED REPLACEMENT COMPONENTS REQUIRED 19...

Page 20: ...the warranty period Warranted repairs will be made at the Purchaser s location 8 RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY A Provide dated proof of purchase and maintenance records B Use reas...

Page 21: ...S4 Desempaque S7 Instalaci n S7 Diagrama El ctrico S9 Funcionamiento S13 Mantenimiento S14 Gu a de Resoluci n de Problemas S18 Garant a Limitada S20 Referencia R pida ACEITE Aceite para compresor rota...

Page 22: ...Cuando corta lija taladra o pule materiales como por ejemplo madera pintura metal hormig n cemento u otro tipo de mamposter a se puede producir polvo Con frecuencia este polvo contiene productos qu mi...

Page 23: ...ridad de manejo Mantenga a los visitantes alejados y NUNCA permita la presencia de ni os en el rea de trabajo Siempre use anteojos de seguridad y prot jase los o dos para operar el cabezal o el compre...

Page 24: ...del compresor S4 Motor Caja de control Unidad de compresi n Separador de aire aceite Man metro del tanque V lvula de seguridad del tanque Filtro de aceite Drenaje del tanque Purga del aceite Conjunto...

Page 25: ...Conozca su Compresor Figura 2 Componentes del compresor Separador de aire aceitea Tapa de la correa Etiqueta ASME Filtro de aceite Compresores de Tornillo Rotativo Serie CS S5...

Page 26: ...eite Salida de aire comprimido Filtro de aceite Conexi n y entrada de la circulaci n de aceite Conexi n y salida de la circulaci n de aceite V lvula de seguridad Conexi n del sensor de temperatura Con...

Page 27: ...para suministrarle el aire del exterior MONTAJE DEL TANQUE El tanque debe de ser atornillado a una superficie plana y lisa de concreto o sobre una cimentaci n independiente Si se emplean apoyos de amo...

Page 28: ...seg n los c digos locales y nacionales Si el sistema de alambrado no se instala adecuadamente podr a ocasionar sobrecalentamiento cortocircuitos e incendios El alambrado se debe hacer seg n todos los...

Page 29: ...HATS HPR HPS HPR 2 HATR 3 HPR 3 TR R w TR HPR 1 HATR 1 FOL COL APAGADO ENCENDIDO PARO EMERGENTE CT TPs 5 7 14 13 9 5 24 26 CT CONTROL DEL TRANSFORMADOR COL SOBRECARGA DE BOBINA FOL SOBRECARGA DE VENTI...

Page 30: ...quivocado causar la aver a del compresor La direcci n de rotaci n debe ser en sentido opuesto a las manecillas del reloj tal como lo muestra la flecha en la unidad de compresi n Figura 6 vista frontal...

Page 31: ...i n INSPECCI N DEL NIVEL DE ACEITE ver Figura 7 Inspeccione el nivel de aceite retirando el tap n del aceite Con el aceite caliente el nivel puede estar m s arriba que con el aceite en fr o Como resul...

Page 32: ...n m s que observe la polea del motor para verificar en cual direcci n gira La protecci n de la banda debe permanecer instalada Asimismo verifique la direcci n de rotaci n en el ventilador del enfriado...

Page 33: ...SGO DE QUEMADURAS Las piezas y superficies se calientan Funcionamiento 4 Permita que el compresor funcione por aproximadamente 5 minutos Ap guelo mediante el interruptor de ON OFF Deje que el compreso...

Page 34: ...cuidadosamente cuando menos una vez cada a o Realice la b squeda de fisuras que se forman cerca de las soldaduras Si se detecta una fisura elimine de inmediato la presi n del tanque y sustit yalo Figu...

Page 35: ...sor de tornillo en apagado OFF para prevenir que vuelva a funcionar sin que se le requiera 2 Despresurice el sistema por completo 3 Retire el filtro del aceite con una herramienta adecuada por ejemplo...

Page 36: ...a opere la bomba del compresor sin el filtro de admisi n de aire o con un filtro que se encuentre obstruido El elemento del filtro de aire debe ser verificado mensualmente ver Figura 14 Mantenimiento...

Page 37: ...de 12 semanas Diariamente 1 Verifique las v lvulas de seguridad 2 Drene el tanque para retirar el agua 3 Verifique la tensi n de la banda A las 50 horas de operaci n 1 Verifique el nivel del aceite de...

Page 38: ...restablecimiento del sistema consulte la secci n del manual que cubre este problema La unidad arranca pero no llega a su m xima velocidad Corriente insuficiente para el compresor La fuente el ctrica...

Page 39: ...Registro de Servicio FECHA MAINTENIMIENTO EFECTUADO REPUESTOS REQUERIDOS Compresores de Tornillo Rotativo Serie CS S19...

Page 40: ...ar n en las instalaciones del comprador 8 RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANT A A Suministrar prueba fechada de compra y la historia de mantenimiento del producto B Tener cuidado al utili...

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