Camfil CleanSeal V3 Installation & Operating Manual Download Page 1

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Camfil EMC

EMC_SPEC040_CLCR.doc

Rev. E

–

2021 10 18

CleanSeal V3 (CL)

CleanSeal Exhaust V3 (CR)

Installation & Operating

Manual

Summary of Contents for CleanSeal V3

Page 1: ...Camfil EMC EMC_SPEC040_CLCR doc Rev E 2021 10 18 CleanSeal V3 CL CleanSeal Exhaust V3 CR Installation Operating Manual...

Page 2: ...ates Date Revision Object Author 2021 04 29 D Correct support bracket footprint values 8 4 1 V Parkkoin 2020 09 18 C Update to last MIP updates V Parkkoin 2020 09 14 B Update MIP drive shaft connectio...

Page 3: ...ature Limitations 11 8 Installation of Housings 15 8 1 Unboxing Handling 15 8 2 Recommended Cutout Dimensions 16 8 3 Suspension Mounting 17 8 3 1 Standard Suspension 17 8 3 2 Optional Suspension Basic...

Page 4: ...bility 40 10 1 1 Gel Filter Compatibility 40 10 2 Filter Clamping General Settings 41 10 3 CleanSeal CL for Ceiling Installation 43 10 3 1 Features 43 10 3 2 Front Plate Operation for CleanSeal CL 44...

Page 5: ...Camfil EMC EMC_SPEC040_CLCR doc Rev E 2021 10 18 11 Maintenance 59 11 1 Spare Parts 61 11 2 Procedures 62 11 2 1 Replacing Measurement Port Tubes 62 11 2 2 Adjusting Door Fit on CleanSeal Exhaust 63...

Page 6: ...roducts and to remind them that each user bears the full responsibility for making its own determination as to the suitability of Camfil materials information products recommendations and advice for i...

Page 7: ...specification to ensure transport protection and delivery in good condition The main box contains the housing and a bag with accessories For housings with MIP Mobile Integrity Probe the control box w...

Page 8: ...on site and wear protective gear clothing gloves eye protection safety footwear mask A work coat or overall and gloves are recommended as a minimum precaution As a general rule Store parts in a dry a...

Page 9: ...protection against decontamination agents Safe and fast locking unlocking of front plates and doors Installation by suspension only for ceiling installation or compression using removable universal bl...

Page 10: ...https en wikipedia org wiki Hydrogen_peroxide Peracetic Acid CH3CO2OH https en wikipedia org wiki Peracetic_acid ActrilTM Cold Sterilant http www medivators com products and services renal systems co...

Page 11: ...E HOT process air and or environment Under no circumstances should a housing be continuously exposed to temperatures 90 C PLEASE NOTE COLD process air In case of very cold process air there is a risk...

Page 12: ...X5CrNiMo17 12 2 250 Housing Coating Epoxy primer Polyester top coat 90 Support Bracket 1 4301 X5CrNi18 10 250 Support Bracket 1 4404 X5CrNiMo17 12 2 250 Clamping Bracket Plate 1 4301 X5CrNi18 10 250...

Page 13: ...10 X10CrNi18 8 250 Spring Base 1 4404 X5CrNiMo17 12 2 250 Spring 1 4310 X10CrNi18 8 250 Damper Adj Bar 1 4301 X5CrNi18 10 250 Illustration Name Material s Temp Max C Specific Parts CleanSeal Exhaust C...

Page 14: ...E 2021 10 18 14 63 Install Operating Manual CleanSeal V3 Illustration Name Material s Temp Max C Other Parts Flange Gaskets 1 4301 X5CrNi18 10 90 MIP Sampling Tube Silicone 135 MIP Drive Flexible Shaf...

Page 15: ...t the housing by the dp port tube We recommend keeping spigot and flange protection in place to prevent handling damage Detach and dispose of at the last possible opportunity Install the housing direc...

Page 16: ...al recovery i e more latitude for cutout precision Standard cutouts for CEILING installation CleanSeal CL for WALL installation CleanSeal Exhaust CR PLEASE NOTE For best results cutout precision shoul...

Page 17: ...uts see 8 2 will allow to insert any standard housing straight no balancing required General purpose stainless steel support brackets are included as accessories with every housing Suitable for thread...

Page 18: ...housings with the corresponding option They are NOT retrofittable Suspension from plenum for minimum ceiling cutout dimensions Standard support brackets are replaced by support angles welded to the pl...

Page 19: ...uire customized housings with the corresponding option They are NOT retrofittable Push on solution for fast installation Suspension from plenum for minimum ceiling cutout dimensions Standard support b...

Page 20: ...eel support brackets are included as accessories with every housing PLEASE NOTE Compression mounting requires Option B Pressure Screw Kit for 1 housing 4x to be ordered separately Ref 1068200 Bracket...

Page 21: ...SE NOTE An optional kit is available for panel thicknesses up to 165 mm to be ordered separately for brackets only Ref 1072224 1 full kit 4 brackets for full kit Ref 1072225 1 full kit 4 brackets Pres...

Page 22: ...ax With custom housing subject to project specific feasibility study and quotation Please contact your Camfil representative PLEASE NOTE A detailed instructional video is available for preparation and...

Page 23: ...CR wall housings It is compatible with plug play catalogue ducting elements with double lip gasket e g LINDAB Safe Click or equivalent to ensure EUROVENT Class D airtightness A male spigot interface f...

Page 24: ...re an adapter solution is not convenient see 8 5 1 except CL ceiling housing type damper ready It is designed for airtight general purpose hookup to most ducting systems both rigid and flexible Hookup...

Page 25: ...ld be sufficient to achieve airtight connection Depending on gasket hardness and the stiffness of the duct flange additional duct clamps may be necessary on the long side PLEASE NOTE Gasket material s...

Page 26: ...ic dimensions on any housing PLEASE NOTE For custom versions the hole size and pattern of the flange may vary Consult your project drawing Position gasket duct Fasten with bolts Flange connections are...

Page 27: ...ings Exhaust Air housings To activate the secondary dp ports e g for remote sensor hookup proceed as follows 5 Nm 5 Unscrew and port plugs To seal a port insert port plug screw tight to the mechanical...

Page 28: ...C housing Interface parts like the adapter rod and locking screws are included as accessories with the housing Dampers are packed separately from the housing For shut off dampers discard fixing screws...

Page 29: ...et Apply on the flat part of the flange next to the bending radius Caution When using strip gasket material take care to make clean straight cuts and apply without gap to avoid flange leaks Cut out pa...

Page 30: ...ty housings be required customized solutions can be proposed Please contact your Camfil representative CleanSeal Integrity CleanSeal Integrity supply air housings include additional features Install h...

Page 31: ...oom pressure integrated in a standard cabinet to be mounted on the wall in the technical area PLEASE NOTE Some particle loss will occur depending on the injection tube length Choose the IntegriBox loc...

Page 32: ...oject Drawing for exact dimensions Attach the MIP drive shaft and the Sampling tube to the housing drive port see 9 4 4 Install port fittings and attach pressure tubes to the housing ports see 8 6 Ins...

Page 33: ...careful not to lose washers and nuts that may fall out of the support slots For re installation proceed as follows Insert nuts into slots install probe on the chariot align and tighten 2 screws with w...

Page 34: ...mechanical drive port Std drive port location for the modular MIP module is on TOP For square housings the scan module can be rotated by 90 increments For rectangular housings the scan module can be...

Page 35: ...ccording to the panel The spacer will receive only compression forces it may be fixed to the wall by double sided tape Other panel thicknesses or customized locking solutions may be possible subject t...

Page 36: ...utout Align spacer center approx with center of the cutout Adaptation Steps PLEASE NOTE Read the full instruction prior to installation Determine length for main rod see formula and schematic above Lo...

Page 37: ...Insert the shaft end into the housing interface Note the drive pin is asymmetrical Place shorter side to match the setting screw position in the interface hub Fasten with 2 supplied screws Connecting...

Page 38: ...f the shaft DO NOT roll it to a coil Turn the center square knob counter clockwise to the stop The main rod is now aligned vertically Continue turning the screw counter clockwise to the desired clampi...

Page 39: ...w must be free from dirt surface damage or deformation IMPORTANT Use only the Camfil qualified MIP driver to operate the system see also 10 4 7 DO NOT use general purpose electrical screwdrivers Excee...

Page 40: ...ng to the instructions in 10 2 however this may affect installation integrity If in doubt contact your Camfil representative PLEASE NOTE Clamp settings can be changed so the customer has the option of...

Page 41: ...come out of the box plug and play i e fully configured to specification The scalable filter clamping settings can be changed at any time PLEASE NOTE The retainer height must follow the filter clamp se...

Page 42: ...ed clamping lever remains always parallel to the housing wall Height setting nominal clamp closed add compression less compression min max hPU mm turns mm turns mm mm mm MD 67 5 0 5 0 5 13 10 5 67 78...

Page 43: ...EMC_SPEC040_CLCR doc Rev E 2021 10 18 43 63 Install Operating Manual CleanSeal V3 10 3 CleanSeal CL for Ceiling Installation Features Removable support blocks...

Page 44: ...leaning PLEASE NOTE For revalidation of the filter the front plate can stay in place However we recommend taking it out for filter change Removing or installing the front plates requires full 90 openi...

Page 45: ...clamping system support safe and easy filter change Before inserting the filter make sure all clamping blocks are rotated parallel to the housing wall Insert the filter into the housing and push up u...

Page 46: ...injection port fitting can be difficult for hookup and release of the injection line especially with MX or MG filters This can be addressed with the hookup fitting mounted on a tube and a plastic rod...

Page 47: ...p reading against the ambient room pressure PLEASE NOTE The box for technical areas features an additional pressure port for remote readout of the downstream room pressure Connect an aerosol generator...

Page 48: ...ng the port in the housing switch off the particle counter before disconnecting as the port seals airtight automatically Upstream pressure may be monitored in parallel using the dp port in the housing...

Page 49: ...EMC_SPEC040_CLCR doc Rev E 2021 10 18 49 63 Install Operating Manual CleanSeal V3 10 4 CleanSeal Exhaust CR for Wall Installation Features...

Page 50: ...for access to the HEPA filter To lock push again on both corners of the housing door The door locks with an audible click for each lock PLEASE NOTE For installation of the door access to filters or a...

Page 51: ...ures of the CleanSeal toolless filter clamping system support safe and easy filter change For best scanning results with MIP housings orient filter with media pleats parallel to the probe Before inser...

Page 52: ...positions to avoid collision Prefilter Installation Exchange Before inserting the filter make sure all spring clamps are mobile in their holders Insert prefilter into the slot and push all the way do...

Page 53: ...RP CC034 4 ISO14644 3 for HEPA filter validation purposes A comprehensive testing report on particle distribution performance is available upon request PLEASE NOTE The universal testing shroud module...

Page 54: ...ter during manipulation Before installing the shroud make sure its gaskets are in good condition For wall housings slip shroud onto the 4 locking hooks and close 4 shroud latches For ceiling housings...

Page 55: ...ct tubes from testing devices Push the safety spring on the latches and lift the latch to unlock Make sure that the shroud safety springs remain engaged before taking your hands off For ceiling housin...

Page 56: ...and upstream concentration ports The downstream sampling port and control of the probe are located in the Control Box see 9 4 1 The Control Box door may remain in place to deposit small parts or it ma...

Page 57: ...drive port CAUTION When using a manual crank turn lightly and regularly DO NOT force When using a power tool limit drive torque to 1 Nm to avoid damaging the drive shaft in the end positions A damage...

Page 58: ...14 bars 3 a Preset RPM is visualized as 100 x bar count 1 When running actual RPM is highlighted b Numeric value of the preset RPM value 4 Spindle rotation direction as seen from the back operator s...

Page 59: ...tion issue E04 Power supply over current E05 Driver circuit over temperature E06 Motor over temperature E07 Internal error Any error code cause motor to stop operation To reset press Run button 9 or D...

Page 60: ...alcohol on a soft lint free cloth Check condition and firm connection of the measurement port PU tubes Aged and or hardened tubes should be replaced by a new tube ca 200mm long When installing a new...

Page 61: ...ont Plate Hinge Pin 1084526 Front Plate Locking Spring 1072229 Prefilter Spring 1072234 Mini Latch Hook 1068177 Pressure Screw Kit for Standard Supports Option B 4x 1068200 Compression mounting bracke...

Page 62: ...dures Replacing Measurement Port Tubes Housing Size L 3P3 450 mm 3P6 490 mm 6P6 490 mm 9P6 540 mm For CleanSeal Supply air or Exhaust air ceiling housings ca 200 mm Push PU tube all the way onto the w...

Page 63: ...alignment Adjust the mini latch in the housing For a safe lock without friction Adjust the hook position in the door Adjusting door alignment Push the mini latch to place the lock in CLOSED position R...

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