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D I S T R I B U T E D   V A L V E S

03/2011  /  IOM-NAV-BALL-S30 

7

Installation, Operation and Maintenance Manual

Routine Maintenance

Due to its design and simplicity the NAVCO S30 ball valve requires very little maintenance. It’s non-lubricated,
self-cleaning ball can provide reliable, leak free performance over a long period of time. The only preventative 
maintenance recommended is to periodically inspect the valve for leaks around the stem or actuator. Should a 
leak be noticed, the following procedure is for adjusting the stem packing:

1.  

Remove all line pressure from valve and body cavity.

2.  

With a wrench, tighten the packing adjustment nut in a clockwise direction.

3.  

Tighten only as much as required to stop any stem leak.

Caution:  Excessive tightening of the packing adjustment nut will increase the torque required to 
operate the valve.

Repair

Warning

:  Before repairing or refurbishing a valve, ensure that the valve and line has been fully de-pressurized, 

drained, and where necessary, purged of all toxic/explosive/flammable media.

Refer to Exploded Parts view on page 1 for part location.

Turn ball (02) to open position and remove handle nut (13), washer (12), handle (14), packing nut (10), packing 
(07), and stop screw.

Loosen one bolt per side (in line with each other) and remove the remaining 6 bolts (09) and washers (08).  
Separate caps to insure that clearance is present between body (01) and cap (02). The center body section (01) 
of the valve will swing out for access to the ball (02), stem (11), seats (04), joint gasket (06), and body seals (16).  
Valve ball must be in the open position in order to swing out the body section.

Remove body seals (16) using a sharp instrument, being careful not to damage the surfaces of the seal groove.

Remove joint gaskets (06) and seats (04).  Rotate stem (11) to the full closed position and slide the ball (02) out 
of the body.  

Finally push the stem (11) down through the body and out the side, also removing the thrust washer (05).

Summary of Contents for NAVCO S30

Page 1: ...DISTRIBUTED VALVES NAVCO S30 Three Piece Swing Out Ball Valve NAVCO Installation Operation and Maintenance Manual ...

Page 2: ...DISTRIBUTED VALVES 2 03 2011 IOM NAV BALL S30 Installation Operation and Maintenance Manual ...

Page 3: ... NAV BALL S30 3 Installation Operation and Maintenance Manual NAVCO S30 THREE PIECE SWING OUT BALL VALVE Bill of Materials 4 Scope 5 Storage 5 Installation 5 Operation 6 Routine Maintenance 7 Repair 7 Reassembly 8 TABLE OF CONTENTS ...

Page 4: ...lation Operation and Maintenance Manual Bill of Materials Item Description 1 Body 2 Ball 3 Cap 4 Seat 5 Thrust Washer 6 Joint Gasket 7 Packing 8 Washer Item Description 9 Bolt 10 Packing Nut 11 Stem 12 Washer 13 Nut 14 Handle 15 Handle Cover 16 Body Seal ...

Page 5: ...lves may be installed in any position with flow from either direction However for best service life there is a preferred vertical or horizontal position to maximize sealing and minimize the accumulation of sediment In the vertical position it is preferred to have the upstream pressure from above so the weight of the ball will assist the pressure in sealing With the run of the valve in a horizontal...

Page 6: ...working pressure rating without consulting the factory 3 Seat Testing When testing the seats with the valve in the closed position do not exceed the valve s cold working pressure rating 4 Upon completion of testing purge all test fluids from the valve and return to the required operating position either fully open or fully closed Operation NAVCO S30 ball valves operate from fully open to fully clo...

Page 7: ...ing or refurbishing a valve ensure that the valve and line has been fully de pressurized drained and where necessary purged of all toxic explosive flammable media Refer to Exploded Parts view on page 1 for part location Turn ball 02 to open position and remove handle nut 13 washer 12 handle 14 packing nut 10 packing 07 and stop screw Loosen one bolt per side in line with each other and remove the ...

Page 8: ...he ball slot with the stem drive tang The ball should be in the closed position Rotate ball 02 to the open position Install joint gaskets 06 for each side of the body 01 Apply grease to the face of each seat 06 and simultaneously press seats into i d of the body bore and joint gaskets 06 until contact is made with the ball Carefully avoiding damage to the seats and seals during assembly swing valv...

Page 9: ...l Install handle 14 handle washer 12 and handle nut 13 Install stop screw in the correct threaded hole to insure the valve operates from open to close by pulling the handle towards you Open and close valve several times to check for smooth operation Verify the sealing integrity of the valve ...

Page 10: ...02 DISTRIBUTED VALVES VALVES MEASUREMENT 3250 Briarpark Drive Suite 300 Houston TX 77042 USA Toll 800 323 9160 For the most current contact and location information go to www c a m com 03 2011 IOM NAV BALL S30 Installation Operation and Maintenance Manual ...

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