background image

D I S T R I B U T E D   V A L V E S

8

03/2011  /  IOM-NAV-BALL-S30

Installation, Operation and Maintenance Manual

Reassembly

Cameron recommends replacement of all soft parts whenever the valve is disassembled for reconditioning.

•  Lightly grease the thrust washer (05), the stem seal area, and the threads of the stem.  Insert thrust washer 
(05) into the body shoulder.  

•  Insert stem (11) up through the body cavity, through the thrust washer (05) and body stem bore.  Make sure 
the stem shoulder is firmly against the thrust washer (05) to where the stem is extended out of the top of the 
body as far as possible.

•  Press the body seals (16) into the grooves of each cap (03).

•  Turn the stem (11) to a position with the ball/stem tang flats parallel to the cavity.  

•  Before installing the ball, make a visual inspection for any nicks, scratches, pitting or corrosion.  Install the 
ball (02) into the body (01), lining up the ball slot with the stem drive tang.  The ball should be in the 
closed position.

•  Rotate ball (02) to the open position.

•  Install joint gaskets (06) for each side of the body (01).

•  Apply grease to the face of each seat (06) and simultaneously press seats into i.d. of the body bore and joint 
gaskets (06) until contact is made with the ball.

•  Carefully, avoiding damage to the seats and seals during assembly, swing valve body section back into posi-
tion while holding the seats and gaskets in place.

•  Install and hand tighten all body bolts (09) and washers (08).

•  Carefully install packing (7) over stem and press down into the counter bore of the body top pad.

•  Install packing gland nut (10) over stem and thread into body until hand tight.  Adjust the torque of the 
packing gland to the following values:

 

½”  

 

 

10 ft-lbs

 

¾” and 1”       

15 ft-lbs

 

1-1/4”   

 

22 ft-lbs

 

1-1/2” and 2”     

26 ft-lbs

•  Evenly tighten bolts (09) in an alternating sequence, until body (01) and cap (03) mating surfaces are metal to 
metal.  Do not exceed the torque values listed below.

 

½” and ¾”  

 

5 ft-lbs

 

1” and 1-1/4”    

10 ft-lbs

 

1-1/2”    

 

27 ft-lbs

 

2” 

 

 

42 ft-lbs

Summary of Contents for NAVCO S30

Page 1: ...DISTRIBUTED VALVES NAVCO S30 Three Piece Swing Out Ball Valve NAVCO Installation Operation and Maintenance Manual ...

Page 2: ...DISTRIBUTED VALVES 2 03 2011 IOM NAV BALL S30 Installation Operation and Maintenance Manual ...

Page 3: ... NAV BALL S30 3 Installation Operation and Maintenance Manual NAVCO S30 THREE PIECE SWING OUT BALL VALVE Bill of Materials 4 Scope 5 Storage 5 Installation 5 Operation 6 Routine Maintenance 7 Repair 7 Reassembly 8 TABLE OF CONTENTS ...

Page 4: ...lation Operation and Maintenance Manual Bill of Materials Item Description 1 Body 2 Ball 3 Cap 4 Seat 5 Thrust Washer 6 Joint Gasket 7 Packing 8 Washer Item Description 9 Bolt 10 Packing Nut 11 Stem 12 Washer 13 Nut 14 Handle 15 Handle Cover 16 Body Seal ...

Page 5: ...lves may be installed in any position with flow from either direction However for best service life there is a preferred vertical or horizontal position to maximize sealing and minimize the accumulation of sediment In the vertical position it is preferred to have the upstream pressure from above so the weight of the ball will assist the pressure in sealing With the run of the valve in a horizontal...

Page 6: ...working pressure rating without consulting the factory 3 Seat Testing When testing the seats with the valve in the closed position do not exceed the valve s cold working pressure rating 4 Upon completion of testing purge all test fluids from the valve and return to the required operating position either fully open or fully closed Operation NAVCO S30 ball valves operate from fully open to fully clo...

Page 7: ...ing or refurbishing a valve ensure that the valve and line has been fully de pressurized drained and where necessary purged of all toxic explosive flammable media Refer to Exploded Parts view on page 1 for part location Turn ball 02 to open position and remove handle nut 13 washer 12 handle 14 packing nut 10 packing 07 and stop screw Loosen one bolt per side in line with each other and remove the ...

Page 8: ...he ball slot with the stem drive tang The ball should be in the closed position Rotate ball 02 to the open position Install joint gaskets 06 for each side of the body 01 Apply grease to the face of each seat 06 and simultaneously press seats into i d of the body bore and joint gaskets 06 until contact is made with the ball Carefully avoiding damage to the seats and seals during assembly swing valv...

Page 9: ...l Install handle 14 handle washer 12 and handle nut 13 Install stop screw in the correct threaded hole to insure the valve operates from open to close by pulling the handle towards you Open and close valve several times to check for smooth operation Verify the sealing integrity of the valve ...

Page 10: ...02 DISTRIBUTED VALVES VALVES MEASUREMENT 3250 Briarpark Drive Suite 300 Houston TX 77042 USA Toll 800 323 9160 For the most current contact and location information go to www c a m com 03 2011 IOM NAV BALL S30 Installation Operation and Maintenance Manual ...

Reviews: