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INSTALLATION INSTRUCTIONS

CONTENTS

1) Stage 1:- Civil & Mechanical Section

    Page

1.1

INSTALLATION OF THE FOUNDATION

3

1.2

BASIC CABLE LAYOUT

4

1.3

LOW VOLTAGE CABLE LAYOUT

4

1.4

INSTALLING THE MOTOR

5

1.5

HANGING THE GATE

5

1.6

FITTING THE GATE LOCK

6

2) Stage 2:- Wiring & Electrical

2.1

FITTING THE CONTROL PANEL IN THE CASING

8

2.2

WIRING THE MOTOR

9

2.3

WIRING IN THE SAFETY PHOTOCELLS

10

2.4

INSERTING THE RADIO FREQUENCY CARD

10

2.5

WIRING IN THE TUNED ANTENNA

11

2.6

CODING THE REMOTE CONTROLS

11

2.7

POWERING UP THE CONTROL PANEL

11

3) Stage 3:- Commissioning the Control Panel

3.1

INITIAL WIRING & CONTROL PANEL SETUP

13

3.2

OPENING & CLOSING THE GATE

14

3.3

CONTROL PANEL ADJUSTMENTS

15

3.4

AUTOMATIC CLOSE & SAFETY PHOTOCELLS

16

3.5

PROGRAMMING THE REMOTE CONTROLS TO THE
CONTROL PANEL

17

4) Troubleshooting Guide

19

5) Technical Information

20

5.1

TECHNICAL SPECIFICATIONS

21

5.2

CASING DIMENSIONS

21

5.3

OPERATING LIMITS

21

5.4

MOTOR TORQUE SETTINGS

22

5.5

ZA5 CONTROL PANEL DESCRIPTION

23

5.6

ZA5 WIRING DIAGRAM

25

5.7

CONTROL PANEL ADJUSTMENTS

26

5.8ELECTRICAL CONNECTIONS

27

5.9

DIPSWITCH FUNCTIONS

29

5.10

RE-HANDING THE MOTOR

30

6) Contact Information

“TIME MARCHES ON BUT CAME AUTOMATION EQUIPMENT STANDS THE TEST OF TIME...”

Summary of Contents for FROG series

Page 1: ...ERNET www cameuk com E MAIL enquiries cameuk com TECHNICAL HELPLINE 0115 921 0430 Installation Instructions for a Single gate THE FROG S KIT CONSISTS OF 1 X UNDERGROUND FOUNDATION CASINGS 1 X UNDERGRO...

Page 2: ...OUND GATE KIT TO A SINGLE GATE PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS CAREFULLY BEFORE STARTING ANY WORK UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE FAILURE T...

Page 3: ...THE CONTROL PANEL 11 3 Stage 3 Commissioning the Control Panel 3 1 INITIAL WIRING CONTROL PANEL SETUP 13 3 2 OPENING CLOSING THE GATE 14 3 3 CONTROL PANEL ADJUSTMENTS 15 3 4 AUTOMATIC CLOSE SAFETY PHO...

Page 4: ...ND 100MM UNDERNEATH THE CASTING FOR CONCRETE Fig 1 WHEN SETTING THE CASING IN PLACE ENSURE THAT THE TOP HINGE PIN IS PLUMB IN LINE WITH THE HINGE PIVOT IN THE CASING THE CENTRE OF PIVOT IS 65mm STANDO...

Page 5: ...UNNECCESSARY WATER INGRESS 4 1 3 Low Voltage Cable Layout WHEN INSTALLING LOW VOLTAGE CABLE AROUND THE GATEWAY IT IS ADVISED TO PUT ALL LOW VOLTAGE CABLE IN EITHER DUCTING OR ALKATHENE PIPING ALL CABL...

Page 6: ...N WELDING THE GATE TO THE FROG SHOE DO NOT WELD OVER THE THREADED HOLES IN THE SHOE WHEN HANGING A WOODEN GATE IT IS NECCESSARY TO CREATE A U SHAPED CARRYING SHOE IN MILD STEEL WHICH CAN BE WELDED TO...

Page 7: ...se the gate raise the protective cap insert the three sided key and turn it to activate the mechanism Simultaneously push and or pull the gate Remove the key and replace the protective cap To re engag...

Page 8: ...NDATION CASING 1 1 3 2 PREPARED THE CABLING CORRECTLY 1 2 4 1 3 4 3 INSTALLED THE MOTOR CORRECTLY 1 4 5 4 HUNG THE GATE CORRECTLY 1 5 5 5 CHECKED THE MANUAL RELEASE SYSTEM 1 6 6 NOW STAGE 1 IS FULLY C...

Page 9: ...Green connector point Fastening screws Securely fasten the control panel PCB to the casing with the screws supplied Plug the green connector from the transformer to the PCB ensuring that it connects...

Page 10: ...NNECTED FROM THE GEARBOX AS THIS WILL INVALIDATE THE WARRANTY WHEN CONNECTING THE MOTOR TO THE CONTROL PANEL THE BLUE WIRE ON THE MOTOR IS THE COMMON WIRE AND IS ALWAYS TO THE W ON THE TERMINAL STRIP...

Page 11: ...8 SAFETY BEAM RECEIVER SAFETY BEAM TRANSMITTER IF FITTING A SECOND ARC LINE OF SAFETY BEAMS THEN C NC MUST BE WIRED IN SERIES 2 4 Inserting the Radio Frequency Card INSERT THE RADIO FREQUENCY CARD IN...

Page 12: ...CONTROL PANEL L2 BEING LIVE ENSURE THAT THE CONTROL PANEL IS ADEQUATELY EARTHED ANTENNA WIRING POINT Fig 10 Bat Battery 12V ON 1 2 3 4 5 6 7 8 9 10 8 9 10 ON OFF B t Batt 1 2 SET THE BANK OF DIPSWITCH...

Page 13: ...AS SHOWN Fig 7 2 2 912 3 WIRED IN THE SAFETY PHOTOCELLS AS SHOWN Fig 8 2 3 10 4 INSERTED THE RADIO FREQUENCY CARD AS SHOWN Fig 9 2 4 10 5 WIRED IN THE TUNED ANTENNA CODED AS SHOWN Fig 10 2 5 11 6 PRO...

Page 14: ...ALS L1 L2 AND A SUITABLE EARTH L2 BEING LIVE 2 SELECT THE MOTOR POWER SETTING ON THE TRANSFORMER TO LEVEL 1 FOR COMMISSIONING Fig 12 3 INSERT THE START UP CAPACITOR INTO THE CONTROL PANEL THE TWO BLAC...

Page 15: ...RMINAL 2 AND MOMENTARILY TOUCHING TERMINAL 3 THE GATE SHOULD START TO OPEN IF THE MOTOR STARTS TO CLOSE TURN THE POWER OFF TO THE CONTROL PANEL AND CHANGE AROUND X Y MOTOR 2 TO CHANGE THE MOTOR DIRECT...

Page 16: ...HAS BEEN COMPLETED I E FULLY OPEN OR FULLY CLOSED 2 CHECK THE SENSITIVITY OF THE GATE BY TRYING TO PHYSICALLY STOP THE GATE AND ADJUST THE POWER SETTINGS ON THE TRANSFORMER ACCORDINGLY IF MORE POWER...

Page 17: ...S ABOUT HALFWAY I E 6 O CLOCK POSITION WHICH WILL AUTOMATICALLY CLOSE THE GATES AFTER APPROX 30 SECONDS 6 O CLOCK TRIMMER TCA 1 TO SELECT AUTOMATIC CLOSING SELECT DIPSWITCH 2 ON SET THE AUTOMATIC CLOS...

Page 18: ...adio receiver card the signal LED will start to flash At the same time transmit on the top button of your remote control keep both the top button and the yellow receiver button pressed until the LED s...

Page 19: ...SSIONING ENSURE WIRE LINK IS FITTED BETWEEN TERMINALS 1 2 AND 2 C1 3 1 12 2 SET THE OPENING AND CLOSING TIMES FOR GATES 3 2 13 3 ADJUSTED THE CONTROL PANEL 3 3 14 4 IF REQUIRED ACTIVATED AUTOMATIC CLO...

Page 20: ...POWER GOING TO THE BEAMS IF NOT RESTORE POWER 3 IF SAFETY BEAMS ARE NOT FITTED ENSURE THAT A HARD WIRE IS FITTED BETWEEN TERMINALS 2 C1 4 REMOVE SAFETY BEAM WIRES 2 C1 FROM CONTROL PANEL AND CHECK IF...

Page 21: ...NG 4 OPERATOR PRESENT HAS NOT BEEN SELECTED TO DEACTIVATE RADIO REMOTE CONTROLS DIPSWITCH 1 5 WRONG FREQUENCY CARD FITTED FOR THE REMOTE CONTROL GATE WILL NOT RESPOND TO REMOTE CONTROL COMMAND IF THE...

Page 22: ...A 11 Kg 230V a c 1 9 A 200 W 30 320 Nm 1 1152 18 sec 16 uF FROG AV 11 Kg 230V a c 2 5 A 300 W 30 240 Nm 1 1152 9 sec 20 uF 60mm 60mm 160mm 405mm 330mm 5 2 Casing Dimensions 5 3 Operating Limits WIDTH...

Page 23: ...gs To vary the motor torque move the indicated spade connector to one of the four position 1 min 4 max N B It is always best to start from position one and increase the torque setting as required Fig...

Page 24: ...l reverse the direction of movement until the gate is completely open Total stop 1 2 shutdown of gate movement without automatic closing a pushbutton or radio remote control must be actuated to resume...

Page 25: ...atic closing The automatic closing timer is automatically activated at the end of the opening cycle The pre set adjustable automatic closing time is automatically interrupted by the activation of any...

Page 26: ...circuits and if they are not used they must be linked Co axial cable 230V A C Single Phase motor with leaf delay on closing cycle M2 11 TX 10 Safety beams which are connected to obtain Re opening Dur...

Page 27: ...a minimum of 0 seconds to a maximum of 120 seconds N B it is advised to let the motors run on for between 6 and 8 seconds after the last gate has fully close Trimmer T C A Adjustment of automatic clos...

Page 28: ...g flashing light max 25W 12V 15W max connection for electrically actuated lock 24V a c Powering accessories max 20W U V W E1 10 11 W E1 L1 L2 U W V 11 ES 24V 3W max gate opened signal lamp Pushbutton...

Page 29: ...D TO OPEN WHEN THE GATE COMES TO THE OPEN POSITION AND THEN ADJUST THE SCREW A CLOSE THE GATES SO THAT SCREW A MEETS THE LINK ARM THEN OPEN THE GATE AND ADJUST A ACCORDINGLY DURING ADJUSTMENT ALLOW TH...

Page 30: ...NOTES...

Page 31: ...NOTES...

Page 32: ...PLETED BY NAME ADDRESS TEL MOBILE DATE OF INSTALLATION CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET SANDIACRE NOTTINGHAM NG10 5BP TEL 0115 921 0430 FAX 0115 921 0431 INTER...

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