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END OF INSTALLATION

STAGE 2

BEFORE STARTING STAGE 3 - 

Commissioning the Control Panel

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref

Page

1.

FITTING THE CONTROL PANEL
IN THE CASING 2.1

2.1

8

1.

WIRED THE MOTORS AS SHOWN (Fig 7) 2.2

9

2.

WIRED IN THE SAFETY PHOTOCELLS
AS SHOWN (Fig 8)

2.3

10

3.

INSERTED THE RADIO FREQUENCY
CARD AS SHOWN (Fig 9)

2.4

10

4.

WIRED IN THE TUNED ANTENNA
CODED AS SHOWN (Fig 10)

2.5

11

5.

PROGRAMMED THE REMOTE CONTROLS
AS SHOWN (Fig 11)

2.6

11

6.  POWERED UP THE CONTROL PANEL

2.7

11

NOW STAGE 2 IS FULLY COMPLETED YOU ARE READY TO

BEGIN STAGE 3 OF YOUR FROG AUTOMATION KIT

INSTALLATION

12

Summary of Contents for FROG-P KIT

Page 1: ...TERNET www cameuk com E MAIL enquiries cameuk com TECHNICAL HELPLINE 0115 921 0430 FROG KIT THE FROG P KIT CONSISTS OF 2 X UNDERGROUND FOUNDATION CASINGS 2 X UNDERGROUND GATE MOTORS 1 X CONTROL PANEL...

Page 2: ...L A FROG UNDERGROUND GATE KIT TO A PAIR OF GATES PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS CAREFULLY BEFORE STARTING ANY WORK UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED T...

Page 3: ...6 CODING THE REMOTE CONTROLS 11 2 7 POWERING UP THE CONTROL PANEL 11 3 Stage 3 Commissioning the Control Panel 3 1 INITIAL WIRING CONTROL PANEL SETUP 13 3 2 OPENING CLOSING THE GATES 14 3 3 CONTROL P...

Page 4: ...THE WEIGHT OF THE GATE WILL SIT ALLOW AT LEAST TWO DAYS FOR THE CONCRETE TO GO OFF WHEN SETTING THE CASING IN PLACE ENSURE THAT THE TOP HINGE PIN IS PLUMB IN LINE WITH THE HINGE PIVOT IN THE CASING TH...

Page 5: ...ow Voltage Cable Layout THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR A PAIR OF MOTORS THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND PROTECTED IN ACCORDANCE WITH THE 16TH EDITION ELECTRIC...

Page 6: ...NTING TOWARDS EACH OTHER 1 5 Hanging the Gates BEFORE ATTACHING THE GATES ENSURE THAT THE GATE PIVOT POINT ARE ADEQUATELY GREASED WHEN HANGING THE GATE ENSURE THAT THEY ARE SQUARE AND LEVEL BEFORE WEL...

Page 7: ...elease the gate raise the protective cap insert the three sided key and turn it to activate the mechanism Simultaneously push and or pull the gate Remove the key and replace the protective cap To re e...

Page 8: ...Page 1 INSTALLED THE FOUNDATION CASING 1 1 3 2 PREPARED THE CABLING CORRECTLY 1 2 4 1 3 4 3 INSTALLED THE MOTORS CORRECTLY 1 4 5 4 HUNG THE GATES CORRECTLY 1 5 5 5 CHECKED THE MANUAL RELEASE SYSTEM 1...

Page 9: ...asing with the screws supplied Plug the green connector from the transformer to the PCB ensuring that it connects the correct way NB FROG Series Motors connect the black wires coming out of the board...

Page 10: ...R BE DISCONNECTED FROM THE GEARBOX AS THIS WILL INVALIDATE THE WARRANTY WHEN CONNECTING THE MOTORS TO THE CONTROL PANEL THE BLUE WIRE ON THE MOTOR IS THE COMMON WIRE AND IS ALWAYS TO THE W ON THE TERM...

Page 11: ...11 TX 10 11 ZA4 SAFETY BEAM TRANSMITTER SAFETY BEAM RECEIVER INSERT THE RADIO FREQUENCY CARD INTO THE SMALL SOCKET ON THE CONTROL PANEL ENSURE THAT THE POWER IS TURNED OFF TO THE CONTROL PANEL BEFORE...

Page 12: ...S ADEQUATELY EARTHED 11 1 2 already active 3 1 PRESS THE 2 KEYS TOGETHER UNTIL THE LED STARTS FLASHING QUICKLY 2 PRESS THE BUTTON THAT YOU WANT TO PROGRAMME THE LED COMES ON CONSTANT 3 WITHIN 10 SECON...

Page 13: ...TORS AS SHOWN Fig 7 2 2 9 2 WIRED IN THE SAFETY PHOTOCELLS AS SHOWN Fig 8 2 3 10 3 INSERTED THE RADIO FREQUENCY CARD AS SHOWN Fig 9 2 4 10 4 WIRED IN THE TUNED ANTENNA CODED AS SHOWN Fig 10 2 5 11 5 P...

Page 14: ...INAL E AS THIS IS PART OF A LIGHTING CIRCUIT BRING THE EARTH INTO THE CASING AND TERMINATE USING 15AMP TERMINAL BLOCK NOT SUPPLIED 3 SELECT THE MOTOR POWER SETTING ON THE TRANSFORMER TO LEVEL 1 FOR CO...

Page 15: ...N THE POWER OFF TO THE CONTROL PANEL AND CHANGE AROUND EITHER U V MOTOR 1 OR X Y MOTOR 2 TO CHANGE THE MOTOR DIRECTION 2 ONCE YOU HAVE PROVED THE MOTOR DIRECTION USE TERMINALS 2 7 TO OPEN AND CLOSE TH...

Page 16: ...G TO PHYSICALLY STOP THE GATE AND ADJUST THE POWER SETTINGS ON THE TRANS FORMER ACCORDINGLY IF MORE POWER IS NEEDED FOR HEAVIER GATES THEN SWITCH OFF POWER AND MOVE TRANSFORMER WIRE UP TO SETTING 2 FO...

Page 17: ...CLOCKWISE WILL APPROX CLOSE THE GATES AFTER 80 SECONDS A SENSIBLE SETTING IS ABOUT HALWAY I E 6 O CLOCK POSITION WHICH WILL AUTOMATICALLY CLOSE THE GATES AFTER APPROX 30 SECONDS 2 FOR RE OPENING DURIN...

Page 18: ...e signal LED will start to flash At the same time transmit on the top button of your remote control keep both the top button and the yellow receiver button pressed until the LED stops flashing and rem...

Page 19: ...RS SET DIPSWITCHES FOR COMMISSIONING ENSURE WIRE LINK IS FITTED BETWEEN TERMINALS 1 2 AND 2 C1 3 1 12 2 SET THE OPENING AND CLOSING TIMES FOR GATES 3 2 13 3 ADJUSTED THE CONTROL PANEL 3 3 14 4 IF REQU...

Page 20: ...Y 1 CHECK SAFETY BEAMS ARE WIRED CORRECTLY IF MORE THAN ONE SET OF BEAMS ARE FITTED THEY MUST BE WIRED IN SERIES 2 CHECK THAT THERE IS POWER GOING TO THE BEAMS IF NOT RESTORE POWER 3 IF SAFETY BEAMS A...

Page 21: ...ITTED TO CONTROL PANEL 2 REMOTE CONTROL HAS NOT BEEN PROGRAMMED INTO THE CONTROL PANEL 3 REMOTE CONTROL HAS THE WRONG CODE SETTING 4 OPERATOR PRESENT HAS NOT BEEN SELECTED TO DEACTIVATE RADIO REMOTE C...

Page 22: ...kg 230V a c 230V a c 1 9 A 2 5 A 200 W 300 W 30 320 Nm 320 Nm 1 1152 18 sec 9 sec 16 uF 20 uF 1 1152 30 11 kg POWER SUPPLY POWER DUTY CYCLE MAX TORQUE REDUCTION TRAVEL TIME CAPACITOR CURRENT 5 2 Casti...

Page 23: ...ings ZA4 To vary the motor torque move the indicated spade connector to one of the four position 1 min 4 max N B It is always best to start from position one and increase the torque setting as require...

Page 24: ...ceed 20W Safety SAFETY BEAMS CAN BE CONNECTED TO OBTAIN Re Opening During closing 2 C1 if the beam is broken while the gate is closing they will reverse the direction of movement until the gate is com...

Page 25: ...ed by the activation of any safety system and is deactivated after a STOP command or in case of power failure Operator present function Gate operates only when the pushbutton is held down the radio co...

Page 26: ...V W X Y E1 10 11 1 2 3 5 7 C1 Co axial cable 230V A C M1 Single Phase motor Single Phase motor with leaf delay on closing cycle M2 11 TX 10 Safety beams which are connected to obtain Re opening During...

Page 27: ...on for between 6 and 8 seconds after the last gate has fully close Trimmer T C A Adjustment of automatic closing time from a minimum of 1 to a maximum of 120 seconds Trimmer T R 2 M Partial opening t...

Page 28: ...tor one delay in opening Connection for motor two delay on closing 230V A C 25W max output in motion e g flashing light Gate Open signal light 24V 3W max 24V A C Output power supply to accessories max...

Page 29: ...LATION SEE FIGURE ABOVE ENSURE THAT THE MOTOR IS CORRECTLY FASTENED INTO THE CASING WITH THE NUTS AND WASHERS PROVIDED INSERT THE LIMIT ARM C BETWEEN THE MOTOR TRANSMISSION ARM AND THE FROG SHOE GIVE...

Page 30: ...NOTES 29...

Page 31: ...NOTES 30...

Page 32: ...D PARK INDUSTRIAL ESTATE TOWN STREET SANDIACRE NOTTINGHAM NG10 5BP TEL 0115 921 0430 FAX 0115 921 0431 INTERNET www cameuk com E MAIL enquiries cameuk com THIS INSTALLATION WAS COMPLETED BY NAME ADDRE...

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