CAME BKV15AGE Installation Manual Download

Page: 6 / 40

- Manual

FA01443-EN

- 01/2020 - © C

AME S.p.A. - The contents of this manual may be changed at any time and without notice. - T

ranslation of the o

riginal instructions

Description of parts

Operator

Cover

Board protection cover

Control board

Board-holder support

Gearmotor

Mechanical limit switch

Anchoring plate

Housing for two emergency batteries

Housing for thermostat with cartridge

Housing for the RGSM001 module

Housing for the LBB card

Housing for the RGP1 module

Release lever

Mechanical limit-switch tabs

Fixtures and fittings

Housing for UR042 module

Holes for the electrical cables

Housing for SMA module

Magnetic limit switch*

Magnetic limit-switch tabs*

Clock card (806SA-0120)*

* Only for BKV15AGE, BKV20AGE and BKV25AGE

CLOCK

Summary of Contents for BKV15AGE

Page 1: ...Sliding gate operators BKV15AGE BKV15AGS BKV15ALS BKV15RGS BKV20AGE BKV20AGS BKV20ALS BKV25AGE BKV25AGS BKV25ALS BKV20RGS INSTALLATION MANUAL FA01443 EN EN English ...

Page 2: ...p 2 Manual FA01443 EN 01 2020 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 3: ...the entire site properly to prevent unauthorised personnel from entering especially minors In case of manual handling have one person for every 20 kg that needs hoisting for non manual handling use proper hoisting equipment in safe conditions Use suitable protection to prevent any mechanical hazards due to persons loitering within the operating range of the operator The electrical cables must pass...

Page 4: ...mply follow these brief disposal guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the product please always check the local laws in force DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials Most of these mat...

Page 5: ...hing up to 2000 kg that are up to 20 m long 801MS 0350 BKV15AGE Plus operator with 36 V motor featuring a control board with graphic display Adaptive Speed Torque Technology 4 safety inputs magnetic limit switches and clock accessory included for gates weighing up to 1500 kg that are up to 20 m long 801MS 0360 BKV20AGE Plus operator with 36 V motor featuring a control board with graphic display Ad...

Page 6: ...it switch 7 Anchoring plate 8 Housing for two emergency batteries 9 Housing for thermostat with cartridge 10 Housing for the RGSM001 module 11 Housing for the LBB card 12 Housing for the RGP1 module 13 Release lever 14 Mechanical limit switch tabs 15 Fixtures and fittings 16 Housing for UR042 module 17 Holes for the electrical cables 18 Housing for SMA module 19 Magnetic limit switch 20 Magnetic l...

Page 7: ... RSE card connector 6 Connector for CAME KEY 7 Connector for plug in radio frequency card AF 8 Terminal board for connecting the antenna 9 Terminal board for connecting the safety devices 10 Terminal board for connecting the paired function or the CRP 11 Terminal board for connecting control devices 12 Terminal board for connecting the keypad selector 13 Terminal board for connecting the transpond...

Page 8: ... 9 220 260 Usage limitations MODELS BKV15AGS BKV20AGS BKV25AGS BKV15RGS BKV20RGS Pinion module 4 4 6 4 4 Maximum gate leaf length m 20 20 20 20 20 Maximum gate leaf weight kg 1500 2000 2500 1500 2000 MODELS BKV15AGE BKV20AGE BKV25AGE BKV15ALS BKV20ALS BKV25ALS Pinion module 4 4 6 4 4 6 Maximum gate leaf length m 20 20 20 20 20 20 Maximum gate leaf weight kg 1500 2000 2500 1500 2000 2500 ...

Page 9: ...C 230 AC 230 AC 230 AC Motor power supply V 36 DC 36 DC 36 DC 36 DC 36 DC 36 DC Board power supply V 26 DC 26 DC 26 DC 26 DC 26 DC 26 DC Standby consumption W 14 14 14 14 14 14 Standby consumption with the RGP1 W module 0 8 0 8 0 8 0 8 0 8 0 8 Power W 200 250 300 200 250 300 Transformer thermal protection C 120 120 120 120 120 120 Current draw mA 8 9 10 8 9 10 Maximum current draw mA 20 20 20 20 2...

Page 10: ... 230 V and outdoors use H05RN F cables compliant with 60245 IEC 57 IEC when operating indoors use H05VV F cables compliant with 60227 IEC 53 IEC For power supplies up to 48 V you can use FROR 20 22 II cables compliant with EN 50267 2 1 CEI To connect the antenna use RG58 cable up to 5 m For paired connection and CRP use UTP CAT5 cable up to 1 000 m If the cable lengths differ from those specified ...

Page 11: ...fitted on the left Preliminary operations Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories The number of tubes depends on the type of system and the accessories that are going to be fitted 2 8 0 500 80 0 4 0 Laying the anchoring plate Set up a foundation fram...

Page 12: ... anchoring plate in the iron cage The tubes must pass through the existing holes 1 2 Position the anchoring plate taking note of the measurements shown in the drawing If the gate does not have a rack proceed with the installation See the section FASTENING THE RACK Cast cement into the foundation frame The plate must be perfectly level and the screw threads completely above surface Wait at least 24...

Page 13: ...ranslation of the original instructions Remove the nuts from the screws Insert the electrical cables into the tubes until they protrude by about 600 mm Setting up the operator Remove the operator cover Place the operator on top of the anchoring plate The electrical cables must pass under the operator foundation frame ...

Page 14: ...ble gland Lift the operator by 5 10 mm from the plate by adjusting the threaded feet to allow for any adjustments that may need to be made between the rack and pinion 5 10 Fastening the rack 1 Release the operator 2 Rest the rack on the pinion 3 Weld or fasten the rack to the gate along its entire length To assemble the rack modules use an extra piece and rest it under the joint then fasten it in ...

Page 15: ...pling Open and close the gate manually Adjust the pinion rack coupling distance using the threaded feet vertical adjustment and the holes horizontal adjustment The weight of the gate must not bear down upon the operator 1 2 Fastening the operator in place Only fasten the operator after adjusting the pinion rack coupling Fasten the operator to the anchoring plate using stoppers and nuts ...

Page 16: ...ts with mechanical limit switches 1 Open the gate 2 Insert the opening limit switch tab in the rack The spring must trigger the microswitch 3 Fasten the opening limit switch tab using the grub screws supplied 20 4 Close the gate 5 Insert the closing limit switch tab in the rack The spring must trigger the microswitch 6 Fasten the closing limit switch tab using the grub screws supplied 20 ...

Page 17: ...V20AGE and BKV25AGE A Magnetic limit switch tabs during closing B Magnetic limit switch tabs during opening Open the gate Insert the magnetic opening limit switch tab on the rack The tab magnet must be between 10 and 30 mm from the magnetic sensor 20 10 30 Fasten the support to the rack using the grub screws supplied The limit switch tab magnet must be perpendicular to the magnetic sensor Fasten t...

Page 18: ...structions Close the gate Insert the magnetic closing limit switch tab on the rack The tab magnet must be between 10 and 30 mm from the magnetic sensor 20 10 30 Fasten the support to the rack using the grub screws supplied The limit switch tab magnet must be perpendicular to the magnetic sensor Fasten the limit switch tab using the screw supplied ...

Page 19: ...ly for the power supply cable Power supply Make sure the mains power supply is disconnected during all installation procedures Before working on the control panel disconnect the mains power supply and remove the batteries if any Connecting to the mains 120 230 V AC 50 60 Hz L Phase N Neutral Earth L N Power supply output for accessories The output normally delivers 24 V AC The sum of the power dra...

Page 20: ...ion of the original instructions Remove the protective cover on the control board Signalling devices 1 Flashing beacon It flashes when the operator opens and closes 2 Additional light It increases the light in the manoeuvring area 3 Operator status warning light It notifies the user of the operator status 1 2 3 10 11 E E3 5 ...

Page 21: ...p the gate and exclude automatic closing Use a control device to resume movement If the contact is not used it must be deactivated during programming 5 Control device NO contact OPEN ONLY function 6 Control device NO contact PARTIAL OPENING function 7 Control device NO contact CLOSE ONLY function 8 Control device NO contact OPEN CLOSE step by step or OPEN STOP CLOSE STOP sequential function 9 Ante...

Page 22: ...acts CX CY CZ and or CK are not used they must be deactivated during programming DELTA photocells Standard connection DELTA photocells Connection with safety test See function F5 safety devices test 10 TS 2 CX CY CZ CK 10 11 NO C NC 10 11 RX TX 10 11 NO C NC 10 11 10 TS 2 CX CY CZ CK RX TX DIR DELTA S photocells Standard connection DIR DELTA S photocells Connection with safety test See function F5...

Page 23: ...anged at any time and without notice Translation of the original instructions Pair of sensitive edges DFWN Connected in parallel recommended Pair of sensitive edges DFWN Connected in series 10 TS 2 CX CY CZ CK C NO NC C NO NC DFWN DFWN 10 TS 2 CX CY CZ CK C NO NC C NO NC DFWN DFWN ...

Page 24: ... there are no obstacles in the way Connect the device to the power supply and follow the wizard that appears on the display After powering up the system the first manoeuvre is always to open the gate Wait for the manoeuvre to be completed Press the STOP button immediately in the event of any faults malfunctions strange noises or vibrations or unexpected behaviour in the system Functions menu Openi...

Page 25: ...n speed during closing as a percentage of the maximum speed Configuration Gate travel settings Closing slowdown speed 15 to 60 Default 50 Travel sensitivity Adjust the obstruction detection sensitivity during boom travel Configuration Gate travel settings Travel AST control Deactivated Default Minimum Average Maximum Customised Slowdown sensitivity Adjust the obstacle detection sensitivity level d...

Page 26: ...ning sensitive edges C13 Reopen while closing with immediate stop once the obstruction has been removed even if the gate is not in motion R7 Reopening during closure sensitive edges with 8K2 resistor R8 Reclose while opening sensitive edges with 8K2 resistor R7 two sensitive edges Reopen while closing pair of sensitive edges with 8K2 resistor R8 two sensitive edges Reclose while opening pair of se...

Page 27: ...ile closing sensitive edges C8 Reclose while opening sensitive edges C13 Reopen while closing with immediate stop once the obstruction has been removed even if the gate is not in motion R7 Reopening during closure sensitive edges with 8K2 resistor R8 Reclose while opening sensitive edges with 8K2 resistor R7 two sensitive edges Reopen while closing pair of sensitive edges with 8K2 resistor R8 two ...

Page 28: ...osure with immediate stop once the obstacle has been removed even with the gate not in motion RIO PH T2 Associate one of the available functions to a wireless safety device The function only appears if there is an interface board for wireless devices Configuration RIO safety devices RIO PH T2 Disabled Default P1 Reopen while closing P2 Reclose while opening P3 Partial stop P4 Obstacle standby P13 ...

Page 29: ...ormed The function does not work if any of the safety devices are triggered when an obstacle is detected or after a complete stop or during a power outage Do not deactivate the function Automatic close Configuration Times Automatic partial close Off 1 to 180 seconds Default 10 seconds Gate open warning light It signals the gate status Configuration Manage lights Gate open warning light Warning lig...

Page 30: ...on speed on the RSE1 port Configuration RSE communication RSE1 speed 1200 bps 2400 bps 4800 bps 9600 bps 14400 bps 19200 bps 38400 bps Default 57600 bps 115200 bps RSE2 speed Set the remote connection system communication speed on the RSE2 port Configuration RSE communication RSE2 speed 1200 bps 2400 bps 4800 bps 9600 bps 14400 bps 19200 bps 38400 bps Default 57600 bps 115200 bps Save data Save us...

Page 31: ... one of the registered users Manage users Remove user Use the arrows to choose the number associated with the user you want to remove No 1 250 Alternatively the control device associated with the user you want to remove can be activated Press ENTER to confirm CLr will appear to confirm deletion Confirm NO Confirm YES Remove all Remove all registered users Manage users Remove all Confirm NO Confirm...

Page 32: ...tion Partial manoeuvres Manoeuvres carried out after the last one Parameters reset Information Manoeuvre counter Total manoeuvres Partial manoeuvres Set up maintenance Set the number of manoeuvres the operator can perform before a maintenance warning signal is generated During a maintenance warning signal the warning light flashes rhythmically 3 3 times Open Information Set up maintenance Deactiva...

Page 33: ...ime one or more types of activation chosen from those available Timer management Create new timer Use the arrows to choose the desired function Open Partially open Output B1 B2 Press ENTER to confirm Use the arrows to set the start and end time of the function activation Start time end time Press ENTER to confirm Use the arrows to set the function activation days Select days Whole week Press ENTER...

Page 34: ...get your password follow the procedure below Disconnect the control board from the power supply Press and hold the and buttons then reconnect the control board to the power supply Continue to press and hold the buttons until Factory reset is displayed Select Confirm YES Press ENTER to confirm When you reset the control board all saved users set times and calibration operations are deleted Remove p...

Page 35: ...e MEMORY ROLL card DISCONNECT THE MAINS POWER SUPPLY TO THE LINE 1 Insert the MEMORY ROLL card into the corresponding connector on the control board 2 Press the Enter button to access programming 3 Use the arrows to choose the desired function The functions are displayed only when a MEMORY ROLL card is inserted Save data Save user data timings and configurations to the memory device memory roll or...

Page 36: ...mum number of obstacles detected consecutively has been exceeded Maximum number of opening obstacles The maximum number of obstacles detected consecutively has been exceeded Maximum number of obstacles The maximum number of obstacles detected consecutively has been exceeded Communication error Configured on the wrong RSE port Incompatible remote control The transmitter used is not CAME The coding ...

Page 37: ...p 37 Manual FA01443 EN 01 2020 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions FINAL OPERATIONS ...

Page 38: ...e MASTER For information on connecting the electrics for the devices and accessories please see the ELECTRICAL CONNECTIONS section A B GND UTP CAT 5 RSE A B GND RSE A B GND A B GND MASTER SLAVE Programming All programming operations described below must be performed only on the control board set as the MASTER Select the Paired system type when following the guided procedure or configure the RSE_1 ...

Page 39: ...easonal closures disconnect the power supply When the power supply is reconnected check the system is working correctly For information on correct installation and adjustments please see the product installation manual For information on choosing products and accessories please see our product catalogue Every 10 000 cycles and in any case every 6 months of operation you must perform the maintenanc...

Page 40: ...ME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions CAME S p A Via Martiri della Libertà 15 31030 Dosson di Casier Treviso Italy Tel 39 0422 4940 Fax 39 0422 4941 ...

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