CAME BK 800 Installation Manual Download Page 6

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ENGLISH

Preliminary checks

 

Before actually installing the gate operator, your are required to:

• Check that the leaf is rigid and compact and that the rollers are in good working order and properly greased;
• The gate track must be firmly set into the ground, above ground along its entire length and free of any foreign objects (debris) that may 
hamper the gate’s movement;
• The top non-pinch rollers must not cause any friction;
• See to installing physical stops at fully-opened and fully-closed positions and the power supply line trench as per the standard instal-
lation;
• Make sure that the spot were the operator is mounted is located in an area that is protects it from any impacts, and that the mounting 
surface be solid; 
• See to installing a suitable all-pole disconnector switch, with power isolation contacts more than 3mm apart from each other;
• 

 Connections inside of the casing made to provide continuity to the protection circuit are allowed, as long as they have additional 

isolation compared to other internal conductive parts; 
• Set up suitable tubing and trenching to allow for electrical cables to pass, making sure they are free from any potential mechanical 
damage.

 

Only expert, qualified personnel must carry out the installation, in full compliance with the applicable law.

Installation

Tools and materials

Make sure you have all the tools and materials handy, to carry out the installation in total safety, according to the laws in-force. Below is 
a drawing of the tools you will need to install the operator.

N.B.:  An evaluation of the size of the cables with lengths other than the data in the table must be made based on the eff ective absorption 
of the connected devices, according to the instructions indicated by the CEI EN 60204-1 standards.
For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based on actual 
absorption and distances.

Cable list and minimun thickness

Connections

Type of 

cable

Length of cable 

1 < 10 m

Length of cable 

1 < 10 m

Length of cable 

20 < 30 m

230V power supply

FROR CEI 

20-22 

CEI EN 

50267-2-1

3G x 1,5 mm

2

3G x 2,5 mm

2

3G x 4 mm

2

230V flashing lamp

2 x 0,5 mm

2

2 x 1 mm

2

2 x 1,5 mm

2

Photoelectric cells TX

2 x 0,5 mm

2

2 x 0.5 mm

2

2 x 0,5 mm

2

Photoelectric cells RX

4 x 0,5 mm

2

4 x 0,5 mm

2

4 x 0,5 mm

2

24V power supply accessory

2 x 0,5 mm

2

2 x 0,5 mm

2

2 x 1 mm

2

Control button

2 x 0,5 mm

2

2 x 0,5 mm

2

2 x 0,5 mm

2

Antenna connection

RG58

max. 

1

0 m

www.metalines.com

[email protected]

Summary of Contents for BK 800

Page 1: ...INSTALLATION MANUAL BK 800 1200 1800 2200 BKE 1200 1800 2200 AUTOMATION FOR SLIDING GATES English EN 119BS04EN www metalines com sales metalines com...

Page 2: ...missing ap ply a permanent label that shows the position of the release mechanism Before delivering to the client verify that the system is EN 12453 impact test standard compliant Make sure that the o...

Page 3: ...www metalines com sales metalines com...

Page 4: ...mple 1 2 chain 009 CGIU 1 2 chain joint Important Check that the safety equipment and accessories are CAME originals this is a guarantee that also makes the system easy to set up and upkeep Descriptio...

Page 5: ...tor 2 Board cover support 3 End stop flaps 4 ZBK ZBKE basic control board 5 Electric board front cover 6 Release door 7 Base plate 8 Securing screws 9 Plates for securing screws 10 Nuts ACCESSORIES 1...

Page 6: ...al conductive parts Set up suitable tubing and trenching to allow for electrical cables to pass making sure they are free from any potential mechanical damage Only expert qualified personnel must carr...

Page 7: ...embedded in the concrete in the positions indicated the drive unit is then attached to this bots The anchor plate must be perfectly level and absolutly clean the bolts threads must be completly expos...

Page 8: ...ow Release the gearmotor position the rack on the pinion of the gearmotor and slide the gate manually in order to attach the rack along its entire length when the rack is attached to the gate adjust t...

Page 9: ...whose positions determine the limits of gate travel on the rack Note do not allow the gate to strike the mechanical stops in the open or closed positions Manual release of the gearmotor To open the ac...

Page 10: ...y closes it Warning After the gate s direction is inverted three consecutive times the gate remains opened excluding the automatic closing function use the remote control or push button to close the g...

Page 11: ...nection Connection for the limit switch unit BK series ORANGE RED WHITE Connection for gear motor limit switch or encoder RED Invert the phases of the gear motor U V On the BK series invert wires FA F...

Page 12: ...t gate leaf is open and turns off when the gate is closed Courtesy lamp Contact output 230V 60 V max Auxiliary connection for suitably positioned external lamp to increase lighting of the steering are...

Page 13: ...the direction of movement until the gate leaf is fully open N C contact for partial stop Input for safety devi ces such as photocells sensitive safety edges and other devices compliant with EN 12978...

Page 14: ...sed by acting on their corresponding DIPs see selecting functions Electrical connection for the check of the operating state of the photocells A C T Trimmer Automatic Closing Time This adjusts the gat...

Page 15: ...losing they trigger an inversion of direction movement until full opening is achieved insert the safety device into terminal 2 C1 if not used set dip switch to ON 8 OFF 9 OFF Re closing during opening...

Page 16: ...ate leaf press the CLOSE button the led indicator keeps ashing as long as button is kept pressed 3 Manually open the gate leaf press the OPEN button the led code indi cator keeps ashing as long as the...

Page 17: ...es while on the control board of the 2nd motor position dip switch 11 to the ON position to place it into a slave state N B Make sure that the radio frequency board is inserted only into the Master bo...

Page 18: ...ying the transmitter memorizing the code on the command board Radio board AF Motherboard 2 The AF board must ALWAYS be inserted into the coupling ref point 5 page 8 when the power is off because the m...

Page 19: ...158 ATOMO AT01 AT02 AT04 CAME CAME CAME CAME CAME CAME CAME CAME CAME CAME Pag 17 17 Manual code 119BS04EN 119BS04EN ver 6 6 04 2013 CAME cancelli automatici s p a The data and information reported in...

Page 20: ...sequence described above CH2 Channel for direct commands to an auxiliary device or for the control of two paired motors con nected to B1 B2 Memorizing the code on the command board CH1 Channel for di...

Page 21: ...Prior to disposal it is always advisable to check speci c regulations in force in the place of installation PLEASE DISPOSE OF PROPERLY PRODUCT DISPOSAL Our products are made up of various types of ma...

Page 22: ...empresa los productos y asistencia en su idioma NL Voor meer informatie over het bedrijf de producten en hulp in uw eigen taal PT Para toda e qualquer informa o acerca da empresa de produtos e assist...

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