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CONTENTS

INTRODUCTION

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DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Operating pressure and oil flow rate

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Main components of the product

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Placem ent of the decals

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SAFETY INSTRUCTIONS

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Explanation of the safety decals

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General safety instructions

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TRANSPORT AND STORAGE

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ASSEMBLY AND INSTALLATION

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Safety instructions for assembly and installation of the product

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Installation of the product

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Safety instructions for operating the product

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Operating instructions

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MAINTENANCE

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Safety instructions for the maintenance of the product

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Maintenance schedule

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Maintenance instructions

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TROUBLESHOOTING

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FINAL DECOMMISSIONING AND DISPOSAL

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Hydraulic diagram

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Spare parts list

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Summary of Contents for ZPH Series

Page 1: ...Original operating manual Flexibility experience Fork positioner ZPH series Operatingmanual 12 2021 V01 from serial n CC09501 ...

Page 2: ...cluding copying recording or use in an information storage or retrieval system without prior and explicit permission of TVH Parts Holding NV Printing errors reserved Photographs and illustrations are included for reference purposes only Responsible editor TVH Parts Holding NV Brabantstraat 15 BE 8790 Waregem TVH is a supplier of after market spare parts and accessories that are suitable for the ma...

Page 3: ...z a kézikönyv az Ön nyelvén az alábbi link alatt található IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti MT Maltese ...

Page 4: ... the right to carry out modifications to its own products at any moment without notice and without incurring in any sanction It is therefore suggested to always check for possible updates The person responsible for the use of the product must make sure that all of the safety rules in force in the country of its use are applied to guarantee that the equipment is used in conformity with the use for ...

Page 5: ...Y AND INSTALLATION 14 5 1 Packing list 14 5 2 Safety instructions for assembly and installation of the product 14 5 3 Installation of the product 14 6 OPERATION 18 6 1 Safety instructions for operating the product 18 6 2 Operating instructions 19 7 MAINTENANCE 21 7 1 Safety instructions for the maintenance of the product 21 7 2 Maintenance schedule 21 7 3 Maintenance instructions 22 8 TROUBLESHOOT...

Page 6: ... for any further questions or concerns you may have We guarantee a long period of trouble free operation if the unit is operated and maintained correctly We hope you will enjoy working with your fork positioner This fork positioner may be unsafe if adequate maintenance is neglected Therefore adequate maintenance facilities trained personnel and procedures should be provided Maintenance and inspect...

Page 7: ... 62 27 228 75 2 ZPH25T 1700P CD01A 2500 500 294 1532 1700 1500 120 62 27 298 105 2 ZPH35T 1150P CD01B 3500 500 294 982 1150 935 125 68 29 297 90 3 ZPH50T 1350P CD01B 5000 500 385 1325 1350 1150 150 84 44 296 196 3 ZPH35T 1100P CD01B 3500 500 294 932 1100 935 125 68 28 296 87 3 Without sideshifter Model Capacity W8 W9 W4 W6 W3 LL HCG VCG Weight ISO2328 kg mm mm mm mm mm mm mm mm kg ZPH25 980P CD01A...

Page 8: ...ulic functions Min Recommended Max Min Recommended Max bar bar bar l min l min l min ZPH25T 155 160 210 4 8 12 2 ZPH25 1 ZPH35T 155 160 210 4 8 12 2 ZPH35 1 ZPH50T 155 160 210 4 8 12 2 A flow rate less than recommended will result in a lower rotating speed A flow rate greater than the maximum can result in excessive heating reduced system performance and reduced hydraulic system life 2 3 Main comp...

Page 9: ...A kg XXXXXX THICKNESS EPAISSEUR DICKE DIKTE ESPESOR SPESSORE mm XXXX RECOMMENDED OPERATING PRESSURE PRESSION D UTILISATION RECOMMANDE ANBEFOHLEN ARBEIT DRUCK AANBEVOLEN WERKDRUK PRESION OPERATIVA RECOMENDADA PRESIONE DI ESERCIZIO RACCOMANDATA bar XXXX MAXIMUM MAXIMA MASSIMA bar XXXX VERTICAL VERTICAL VERTICAL VERTICAAL VERTICAL VERTICALE mm XXXXX HORIZONTAL CENTRE OF GRAVITY CENTRE DE GRAVITE HORI...

Page 10: ... DEL CARRELLO ELEVATORE RATED CAPACITY CAPACITE NOMINALE NENNTRAGFAHIGKEIT NOMINALE CAPACITEIT CAPACIDAD NOMINAL PORTATA NOMINALE kg mm XXXXXX WEIGHT MASSE MASSE GEWICHT PESO MASSA kg XXXXXX THICKNESS EPAISSEUR DICKE DIKTE ESPESOR SPESSORE mm XXXX RECOMMENDED OPERATING PRESSURE PRESSION D UTILISATION RECOMMANDE ANBEFOHLEN ARBEIT DRUCK AANBEVOLEN WERKDRUK PRESION OPERATIVA RECOMENDADA PRESIONE DI E...

Page 11: ...cturer for new ones If the part to be replaced bears a sticker ensure that a new sticker is applied to the new part Decal Explanation Reference CAUTION Relief pressure before take cylinder away Contact your dealer 1 2 3 4 1 Warning 2 Important Carefully read the manual before using the equipment and carrying out the maintenance operations 3 Important Risk of limb crushing 4 Important Pressurised l...

Page 12: ...r other people In addition to the safety regulations described in this section please take note of all the information provided in the manual of the lifting device onto which the fork positioner is to be mounted Failure to comply with the basic safety norms or precautions may lead to accidents during operation maintenance or repair of the equipment It is often possible to avoid accidents by recogn...

Page 13: ...allet 5 Secure the attachment onto a transport pallet with retaining bands 6 Wrap the attachment with film to protect it from weather influences and corrosion during transport Adjust your driving speed while driving over rough terrains and slopes Only transport the fork positioner in its lowest position Before transporting the fork positioner carefully read the instructions in the manual of the li...

Page 14: ...fore using the fork positioner carefully read the instructions in the manual of your lifting device 5 3 Installation of the product Before installing the equipment a thorough visual check must be carried out to make sure that no damage occurred during the transportation and handling stage If one or more components are damaged it is necessary to notify CAM attachments and agree on the measures to b...

Page 15: ...e the fork positioner to the crane so that it can be lifted safely 5 Place the fork positioner parallel to the fork carriage of your lifting device 6 Insert the fork positioner locking tab A in the seat B on the truck s fork carriage Centre the fork positioner on the fork carriage 7 Lift the fork positioner together with the fork carriage and set the two bottom hooks securing them with their bolts...

Page 16: ...fter Without sideshifter 9 Remove the two bolts washers and adjust block shim plates 10 Lift and insert the first fork in the fork positioner central zone C and shift it to the left Insert the second fork and shift it to the right Centre the two forks on the fork positioner C ...

Page 17: ...rectly Any failure of the safety devices can cause malfunctioning and damage to the attachment 5 3 1 Bleed the hydraulic system before use To avoid air from entering your hydraulic system which could eventually cause damage to the fork positioner it s necessary to bleed the hydraulic system before use 1 Start your lifting device 2 Move your fork positioner several times in both directions to the m...

Page 18: ...rding to the terrain Never lift or transport an unlocked attachment Do not use if there is a risk of unexpected movement only use the vehicle on solid ground Only operate the fork positioner from the operator s seat and make sure you have a complete overview of the work activities Operate only in sufficiently illuminated areas When the machine is not in use avoid unexpected movement by ensuring th...

Page 19: ...draulic levers to check which levers operate which function Use all the functions several times with no load to check if they function normally and smoothly Before lifting a load operate the forks several times to remove air from the circuit Before lifting a load position the fork Don t adjust the fork with a load 2 Loading 1 The load must be positioned against the body of the forks and not toward...

Page 20: ...ible for the load to be carried 2 Adjust the forks to the correct width so you can provide a more even distribution 3 Pick up the load parallel to the floor Always use both forks if you want to transport the goods 4 When moving your lifting device lift the load 200 mm from the ground If you are using a lift truck make sure you tilt the mast backwards 5 To unload firstly bring the upright to a vert...

Page 21: ... and gloves when using or maintaining the fork positioner Before maintaining the fork positioner carefully read the instructions in the manual of your lifting device This manual contains all the necessary information on the installation and operation of the PH fork positioner Some of the maintenance operations should only be carried out by professional technicians If you require this information a...

Page 22: ...ork positioner Can be done by the user Soap solution must be diluted 5 to 10 Use the soap solution to wash off the dirt and wipe off the soap residue with a cloth dipped in clean water 3 Check the hydraulic circuit Check the hydraulic circuit for any leaks Replace any damaged hydraulic hoses to prevent them from breaking and causing any accidents Never try and search for leaks or plug a leak by ha...

Page 23: ...bar if equipped tighten cap screws to ISO 2 A 145 Nm Can be done by the user After completing any maintenance service procedure always test the attachment through five complete cycles First test without the load then test with a load to make sure the attachment operates correctly before returning to service 6 Lubrication Perform a complete lubrication grease the points indicated in the figure belo...

Page 24: ... See chapter 5 Assembly and installation Hydraulic pressure is too low or incorrect flow from the lifting device Make sure you use the correct oil Read the instructions in the manual of your lifting device Cylinder work not well Replace the cylinder See spare parts list attached for the correct reference 2 Impossible to lift or lower the load Malfunctioning of the hydraulic connections See chapter...

Page 25: ...kaging should be sorted and put into solid dustbins according to the materials and needs to be collected by the local special environment protection bureau To avoid pollution it s forbidden to throw away the waste randomly To avoid pollution during the use of the product the user should prepare some absorbing materials scraps of wood or dry duster cloth to absorb leaking fluids in time To avoid se...

Page 26: ...26 40 10 ANNEXES 10 1 CE certificate ...

Page 27: ...27 40 ...

Page 28: ...28 40 10 2 Hydraulic diagram If you request a detailed hydraulic diagram please contact the manufacturer Fork positioning Sideshifting ...

Page 29: ...1 A12040 2 Adjust device 1 A12042 3 Upper slider 2 229300 4 Lower slider 2 6001237 5 Lower hook 2 A12043 6 Hook plate 1 1005079 7 Cylinder 1 A15627 8 Connector 2 602194 9 Connector 2 100663 10 Shim 7 DT10H 11 Bolt 4 LNQ10 035H3 12 Shim 4 DP16X 13 Shim 4 DT16H 14 Bolt 4 LWQ16 045H1 15 Nut 4 LML16X 16 Pin 2 XT05040 17 Pin 2 XT05020 18 Bolt 3 LNQ10 016H1 ...

Page 30: ...30 40 1 2 3 5 4 Valve assembly A16219 Nr Description Qty Reference Valve assy 1 A16219 1 Valve assy 1 A10297 2 Connector 6 605029 3 Connector 2 100663 4 Positioning pin 1 LD08 012H1 5 Plug 2 A16262 ...

Page 31: ... A12041 3 Valve 1 A10297 4 Connector 8 605029 5 Adjust block 2 A10279 6 Bearing 2 A10282 7 Nut 6 LML16X 8 Cylinder assy 2 A15866 9 Fork seat 2 A10278 10 Shim 4 A10738 11 Shim 2 A12271 12 Hose 1 A10932 13 Hose 1 A10932 14 Hose 1 A12057 15 Hose 1 A12057 16 Positioning pin 3 LD08 012H1 17 Bolt 4 LN10 060H1 18 Pin 2 A15067 19 Pin 2 XT05010 ...

Page 32: ... 3 2 Cylinder of sideshifting A15917 Nr Description Qty Reference Sideshift cylinder assy 1 A15917 1 Cylinder 1 A15627 2 Throttle slice 2 222251 3 Connector 2 602194 4 Connector 2 100663 Service kit 1 YG3002XLB ...

Page 33: ...inder of adjust device A15866 Nr Description Qty Reference Cylinder assy 1 A15866 1 Lock nut 2 LML16X 2 Cylinder 1 A12049 3 Throttle valve 1 A10308 4 Plug 1 605028 5 Connector 2 605029 6 Nut 1 LM16X Service kit 1 YG3086XLB ...

Page 34: ... Adjust device 1 A10284 3 Upper slide 2 6051767 4 Lower slide 2 6057680 5 Lower hook 2 6051768 6 Hook plate 1 A10245 7 Cylinder 1 23007 8 Connector 2 602194 9 Connector 2 100663 10 Shim 7 DT10H 11 Bolt 4 LNQ10 035H3 12 Shim 4 DP16X 13 Shim 0 DT16H 14 Bolt 4 LWQ16 045H1 15 Nut 4 LML16X 16 Pin 2 XT05040 17 Pin 2 XT05020 18 Bolt 3 LNQ10 016H1 ...

Page 35: ...35 40 1 2 3 5 4 Valve assembly A16219 Nr Description Qty Reference Valve assy 1 A16219 1 Valve assy 1 A10297 2 Connector 6 605029 3 Connector 2 100663 4 Positioning pin 1 LD08 012H1 5 Plug 2 A16262 ...

Page 36: ...A10281 3 Valve 1 A10297 4 Connector 8 605029 5 Adjust block 2 A10279 6 Bearing 2 A10282 7 Nut 6 LM16X 8 Cylinder assy 2 A15829 9 Fork seat 2 A10278 R1 10 Shim 4 A10738 11 Shim 2 A12270 12 Hose 1 A10932 13 Hose 1 A10932 14 Hose 1 A10932 15 Hose 1 A10932 16 Positioning pin 3 LD08 012H1 17 Bolt 4 LN10 060H1 18 Pin 2 A15067 19 Pin 2 XT05010 ...

Page 37: ...4 3 2 Cylinder of sideshifting A15828 Nr Description Qty Reference Sideshift cylinder assy 1 A15828 1 Cylinder 1 23007 2 Throttle slice 2 222251 3 Connector 2 602194 4 Connector 2 100663 Service kit 1 YG3001XLB ...

Page 38: ...inder of adjust device A15829 Nr Description Qty Reference Cylinder assy 1 A15829 1 Lock nut 2 LML16X 2 Cylinder 1 A10303 3 Throttle valve 1 A10308 4 Plug 1 605028 5 Connector 2 605029 6 Nut 1 LM16X Service kit 1 YG3086XLB ...

Page 39: ...39 40 NOTES ...

Page 40: ...d beverage Paper handling Brabantstraat 15 8790 Waregem Belgium T 32 56 43 42 11 F 32 56 43 44 88 www camattachments com info camattachments com REF 7403296 12 2021 SL Your distributor ManufacturedoutsidetheEUforTVH PARTS HOLDING NV ...

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