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P a g e

Ethernet

Module Check

OR

Remote Alarm

Module Check

OR

A final module screen is displayed showing which specific modules were initialized. 
The controller then displays the lamp optimization screen for 60 seconds to allow the lamp to 

reach its optimum output. Finally, a final “start-up complete” screen is displayed. The system will 

now be ready to disinfect water flow.

all detected modules

lamp reaching max output

successful start-up

Operational Screens (standard product)

On systems without the UV monitor, the default screen shows the 

CalUltra Home Screen

. At 

any point during operation the user is able to scroll through the 

CalUltra Home Screen, Lamp 

life remaining

QR Code, Contact Info and Maintenance Parts

 screens by pressing the button 

located on the front of the controller.

Operati

onal Screens (with UV monitor)

On systems with the UV monitor, the system will display the same screens as on the un-monitored 

version except the UV Intensity replaces the home screen.  The UV Intensity screen displays the 

level of UV light detected by the sensor. UV intensity can be affected by poor water quality, 

scaling on the quartz sleeve and/or sensor, lamp failure or lamp expiring. The following screens 

show the UV Intensity dropping.

Summary of Contents for UV-CalUltra 12

Page 1: ...Operation Installation Instructions CalUltra UV Standard Systems Model Rated Flow UV CalUltra 12 12 lpm UV CalUltra 22 22 lpm UV CalUltra 41 41 lpm UV CalUltra 79 79 lpm Remember don t guess ASK...

Page 2: ...ply with a UV system gives you reassurance that your family will have access to safe drinking water throughout your entire home with no chance of microbiological contamination This is a chemical free...

Page 3: ...artz Sleeve 11 Cleaning the UV Sensor 12 Operation 12 CalUltra Controllers 13 Power up Sequence 13 Operational Screens un monitored version 14 Lamp Countdown Sequence 15 Lamp Replacement 15 QR Codes 1...

Page 4: ...Contact Calmag for service instructions if required 7 Do not use this system for any purpose other than what it was intended for Misuse of this system could potentially cause harm to the user or othe...

Page 5: ...reated Hardness 120 ppm if hardness level is 120 ppm or slightly below the quartz sleeve must be cleaned periodically in order to ensure efficient UV penetration if above the water must be softened Ir...

Page 6: ...03 CM 300016 Complete Assembly 310026 Teflon Plug 310040 O Ring 390007 Brass Nut GLAND NUT O RING SLEEVE SPRING QUARTZ SLEEVE CHAMBER UV LAMP 320006 310038 310039 LAMP KEY Either UV SLEEVE QS12 12 lp...

Page 7: ...on you can simply fill a 10 litre bucket with water from the mains supply and tome how long it takes to fill up This can then be calculated to litres per minute and the the approriate Calmag UV unit s...

Page 8: ...Step 2 The use of a by pass assembly is recommended as it will allow you to isolate the UV unit This will allow for easier access in case maintenance is required See Figure 3 Step 3 Use appropriate f...

Page 9: ...onto the sleeve until it is butted up against the reactor Figure 4 Quartz Sleeve Installation Step 7 Hand tighten the provided gland nut over the quartz sleeve onto the threaded end of the reactor It...

Page 10: ...cognized by the controller the controller power must be plugged in last Do not plug the controller power cord in before the last step ON PRE BUILT UNITS STEPS 11 14 HAVE BEEN PRE ASSEMBLED Step 11 Alw...

Page 11: ...home or facility could be contaminated Use the following steps to fully disinfect the lines throughout the entire home or facility Step 1 Check for and remove any dead legs in the lines throughout th...

Page 12: ...o flow back down Step 4 Remove the captive ground screw from the ground lug on the UV unit Step 5 Remove the lamp connector from the unit gland nut by pushing the lamp connector in and turning it turn...

Page 13: ...eplace sensor following step 9 from the installation section of the manual Operation CalUltra systems come with a feature laden controller that incorporates both the lamp driver ballast and control fe...

Page 14: ...Ultra controllers include an infinite expandability port located on the right side of the controller Simply plug in an optional UV sensor module into the expandability port of a CalUltra controller an...

Page 15: ...e default screen shows the CalUltra Home Screen At any point during operation the user is able to scroll through the CalUltra Home Screen Lamp life remaining QR Code Contact Info and Maintenance Parts...

Page 16: ...th red low uv screen Lamp Countdown Sequence The system counts down the number of days until a lamp change is required At thirty days remaining the LED or display screen will change to a yellow cautio...

Page 17: ...place it in the controller Refer to Installation starting with step 11 page 10 for instructions on installing the new lamp QR Codes A QR code Quick Response code is a matrix barcode first designed fo...

Page 18: ...ger sufficient for proper disinfection Replace the lamp with the part as indicated on the silver label on the unit or on the Maintenance parts screen Low UV Intensity Remove and clean the quartz sleev...

Page 19: ...ystem and to each other Modules can be tested individually by plugging in one at a time and cycling power to the system Replace any module that is not detected when plugged directly into the controlle...

Page 20: ...ife fan is powered independently using a compact modular power adapter that operates from 90 265V 47 63Hz Contact Calmag for details Temperature Relief Valve TRV On reaching a higher temperature the T...

Page 21: ...e solenoid valve to the system On a non monitored system the solenoid will only close on a lamp failure error On a monitored system the solenoid is closed when the UV level drops below 50 Also note th...

Page 22: ...UV SLEEVE QS79 Chamber Dimensions 6 4 x 36 4 cm 2 5 x 14 3 6 4 x 54 2 cm 2 5 x 21 3 6 4 x 89 5 cm 2 5 x 35 2 6 4 x 101 6 cm 3 5 x 36 4 Chamber Material 304 Stainless Steel A249 Pressure Rated Tubing...

Page 23: ...cing at Calmag s discretion without charge F O B Calmag s factory or authorised service depot any product that Calmag manufactures Calmag will not be liable for any costs of removal installation trans...

Page 24: ...d Return Number must be included if so instructed CALMAG YORKSHIRE LIMITED WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES OR EXPENSES ARISING FROM INSTALLATION USE OR ANY OTHER...

Page 25: ...2 5 P a g e Other UV units available from Calmag in regards to commercial applications...

Page 26: ...wer Watts 120 170 220 320 360 430 900 1340 Replacement Lamp UV BULB B132 UV BULB B416 UV BULB B662 UV BULB B416 X2 UV BULB B530 X2 UV BULB B662 X2 UV BULB B662 X4 UV BULB B662 X6 Replacement Sleeve UV...

Page 27: ...2 7 P a g e...

Page 28: ...ed Riverview Buildings Bradford Road Riddlesden Keighley West Yorkshire BD20 5JH Phone 01535 210320 Fax 01535 210321 E mail sales calmagltd com Web www calmagltd com Remember don t guess ASK PN 910273...

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