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ELECTRICAL CONNECTIONS

The boiler is supplied with a fitted plug and lead and should be 
plugged into a 240v 13A  electrical socket, capable of carrying a 
load of 3kW. The installation of a residual current device (RCD) 
having a rated residual operating current not exceeding 30 mA is 
advisable.

USER INSTRUCTIONS

During normal operation some external parts will become 
very hot, particularly the tap body. Care must be taken to 
avoid injury, a burn or scald.

Commissioning

Note: pre- 01/06/02 Cascade boilers had slightly different modes 
of operation, please contact Calomax for details.

Turn on the water supply and then switch on the electrical supply. 
Ensure that the On/Off switch is in the On position. (Located at the 
rear)

The Wait/Ready light will flash yellow (indicating below temperature) 
and the unit will slowly fill with water (1.2 L/Min). When water passes 
the low level sensor (just below tap level) the element will also be 
energised. When the normal operating water level is reached the 

VENT & OVERFLOW

The vent / overflow pipe must be extended and laid with a 

continuous fall

, discharging to a safe and visible point. The 

pipe should not be directly connected to a closed waste, as taste 
problems may occur and should never be allowed to become 
blocked or restricted. One way this could be connected is via a 
tundish arrangement. 15mm copper or ‘Speedfit’ pipe should be 
used. If the machine is operated without the overfill pipe being 
extended as advised, any subsequent damage incurred will be the 
responsibility of the installer.

solenoid will be disabled and the element will continue to heat the 
boiler until full operating temperature has been reached. At this point 
the Wait/Ready light will show solid orange indicating that the boiler is 
full and up to temperature.

Subsequent Use

After the boiler has finished the commissioning cycle, and water is 
drawn from the tap, water will be replaced in short cycles (Small 
amount of water and then heat). The solenoid and element will never 
be on at the same time unless the boiler is switched off and on again 
(Re-setting commission mode). In normal use the boiler will always be 
at operating temperature indicated by the Wait/Ready light showing a 
solid (not flashing) colour. When the boiler is full and ready the light will 
be orange and when the boiler is only part full the light will be yellow.

Note:

When the green service indicator light on the front of the boiler is 
showing solid colour, the machine has been starved of water for in 
excess of 20 minutes and the solenoid valve has been disabled to 
prevent damage to the solenoid coil through overheat. To re-energise 
the solenoid, the unit must be disconnected from the electrical supply 
and then switched back on, after first reinstating the water supply.

The production of scale is a natural phenomenon and commonly occurs 
in hot water systems. The nature of the scale produced and its rate of 
formation varies widely throughout the country.
To ensure continuous, reliable operation, the boiler should be regularly de-
scaled by a suitably qualified engineer. Suitable chemical de-scalants must 
only be used if the manufacturers recommendations are strictly adhered 
to. This is to prevent health and safety issues, taste problems and potential 
damage to the appliance. Misuse of such chemicals is not covered by the 
product warranty.

The Cascade boiler benefits from an integral scale inhibitor, 

this is 

not

 a scale eliminator and its effects will differ according to the water 

quality in your area. To ensure trouble free operation, 

periodically 

check for scale inside the boiling chamber. The production of scale is a 

SCALE

Summary of Contents for CASCADE-4

Page 1: ...N AND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully bef...

Page 2: ...CLEANING 8 SERVICE INSTRUCTIONS 9 12 13 EXPLODED DIAGRAM 10 11 SPARE PARTS 14 15 ACCESSORIES 16 WIRING DIAGRAM 17 TROUBLE SHOOTING 18 WARRANTY 19 PRODUCT SPECIFICATION 20 CHECK LIST Before commencing...

Page 3: ...TING THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected to a potable water supply using the food grade...

Page 4: ...id orange indicating that the boiler is full and up to temperature Subsequent Use After the boiler has finished the commissioning cycle and water is drawn from the tap water will be replaced in short...

Page 5: ...of the boiler is showing solid colour the machine has been starved of water for in excess of 20 minutes and the solenoid valve has been disabled to prevent damage to the solenoid coil through overheat...

Page 6: ...apper not shown for clarity 15 9 10 14 3 2 4 5 6 8 12 If parts required are not identified please contact Calomax Limited 1 Includes nuts washers etc Exploded parts view Cascade 4 To be read in conjun...

Page 7: ...element causing failure If in doubt protect the element by hand filling with water to the level of the draw off tap before switching on the electrical supply to the boiler General function The printe...

Page 8: ...P BODY PRINTED CIRCUIT BOARD Inc TRIAC LIGHT PCB ELEMENT 3kW THERMISTOR ASSEMBLY KIT SOLENOID VALVE BODY LID GASKET WATER INLET HOSE MANUAL RESET THERMAL CUTOUT LEVEL PROBES KIT BODY LID GROMMET 1 2 3...

Page 9: ...BLACK BLUE PINK BROWN ORANGE WHITE BLACK RED YELLOW WHITE BLACK BLACK RED N L BLUE BLUE L N BLACK YELLOW GREEN YELLOW GREEN RED RED COLD WATER INLET SOLENOID VALVE ELEMENT TRIAC PCB HIGH NORMAL LOW L...

Page 10: ...place P C B BASIC TROUBLE SHOOTING Calomax have manufactured water boilers in the UK for over 50 years We are proud of our products and the back up service we provide Properly maintained and serviced...

Page 11: ...Average Flow rate from tap Stan dard nozzle 2 5 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE PLEASECONTACTOURSERVICEDEPARTMENTFORAS...

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