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Page 18

Page 19

NB: Not to scale.

 

Symptoms

Possible Cause

Remedy

No lights on 
front of unit

On/Off switch in Off position

Thermal cut-out tripped 

Switch to On position

Reset and check for faults 
(i.e. scale on thermistor)

No boiling water 
available

Broken tap top

Normal level sensor 
holding signal

Thermal cut-out tripped 
(no lights lit on fascia) 

On / Off switch in off position

Element failed

Replace tap top (or component)

De-scale / Clean / Dry

Reset and check for faults 
(i.e. scale on thermistor)

Switch to on position

Replace element

Thermal cut-out 
trips regularly

Excessive internal scale. (See 
‘De-Scale’ page 12)

Faulty wiring to thermistors / 
faulty thermistors

Temperature controller needs 
adjusting 

Element failed to earth

Defective Printed Circuit Board 
& / or Triac PCB

De-scale the boiler 
(Particularly thermistor)

Repair / replace as required

Lower operating temperature

Replace element

Replace Circuit Board & Triac
(Sold as a matched pair)

Overflows

Dirt in solenoid  valve.

Level sensors require de-
scaling or replacing

Printed circuit board faulty

Clean solenoid filter and “work the 
boiler” or replace the solenoid -see 
Service Instructions (page 12).

De-scale / replace sensors

Replace P.C.B

BASIC TROUBLE SHOOTING

Calomax have manufactured water boilers in the UK for over 50 
years. We are proud of our products and the back-up service we 
provide

Properly maintained and serviced,  a  Calomax boiler should last 
many years and we have no hesitation in providing a full 12 
months (mainland U.K.) parts and labour warranty for all models. 
Please complete and return the enclosed product registration form 
as soon as possible   

 

to activate this, 

or register online at www.

calomax.co.uk .

In addition,  the Clipper,  Kudos and Quantum models carry an 
additional 12 month back to base warranty. 

Some factors are beyond our control and would invalidate the 
warranty offered. These include:
 

Incorrect installation

 

High / Low water pressure

 

Incorrect voltage supply

 

Accidental damage

 

Limescale build-up

The last item can be a particular problem for water dispensing 
equipment in hard-water areas. All hot water equipment should be 
serviced and de-scaled by approved organisations on a regular 
basis to avoid a damaging build-up of limescale.

Although our boilers incorporate scale-inhibitor technology,  we 
recommend that a taste,  odour and scale filter should be fitted 
where appropriate.

Please visit our website www.calomax.co.uk  for details of our 
Service Partner Network and the range of filters and accessories 
available

WARRANTY GUARANTEE (UK Mainland customers only)

Summary of Contents for CASCADE-4

Page 1: ...N AND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully bef...

Page 2: ...CLEANING 8 SERVICE INSTRUCTIONS 9 12 13 EXPLODED DIAGRAM 10 11 SPARE PARTS 14 15 ACCESSORIES 16 WIRING DIAGRAM 17 TROUBLE SHOOTING 18 WARRANTY 19 PRODUCT SPECIFICATION 20 CHECK LIST Before commencing...

Page 3: ...TING THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected to a potable water supply using the food grade...

Page 4: ...id orange indicating that the boiler is full and up to temperature Subsequent Use After the boiler has finished the commissioning cycle and water is drawn from the tap water will be replaced in short...

Page 5: ...of the boiler is showing solid colour the machine has been starved of water for in excess of 20 minutes and the solenoid valve has been disabled to prevent damage to the solenoid coil through overheat...

Page 6: ...apper not shown for clarity 15 9 10 14 3 2 4 5 6 8 12 If parts required are not identified please contact Calomax Limited 1 Includes nuts washers etc Exploded parts view Cascade 4 To be read in conjun...

Page 7: ...element causing failure If in doubt protect the element by hand filling with water to the level of the draw off tap before switching on the electrical supply to the boiler General function The printe...

Page 8: ...P BODY PRINTED CIRCUIT BOARD Inc TRIAC LIGHT PCB ELEMENT 3kW THERMISTOR ASSEMBLY KIT SOLENOID VALVE BODY LID GASKET WATER INLET HOSE MANUAL RESET THERMAL CUTOUT LEVEL PROBES KIT BODY LID GROMMET 1 2 3...

Page 9: ...BLACK BLUE PINK BROWN ORANGE WHITE BLACK RED YELLOW WHITE BLACK BLACK RED N L BLUE BLUE L N BLACK YELLOW GREEN YELLOW GREEN RED RED COLD WATER INLET SOLENOID VALVE ELEMENT TRIAC PCB HIGH NORMAL LOW L...

Page 10: ...place P C B BASIC TROUBLE SHOOTING Calomax have manufactured water boilers in the UK for over 50 years We are proud of our products and the back up service we provide Properly maintained and serviced...

Page 11: ...Average Flow rate from tap Stan dard nozzle 2 5 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE PLEASECONTACTOURSERVICEDEPARTMENTFORAS...

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