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LOCATION

To comply with recommendations 
from the health and safety executive 
it is important that due consideration 
be given to safe operation of the 
controls of the boiler. The boiler should 
therefore be mounted in such a manner 
that the operator can stand directly 
facing the machine with the controls at 
a recommended height from the floor 
to the draw-off tap handle of 1200mm 
+/- 100mm. Consideration should also 
be given to the servicing requirements 
of the machine. The maximum and 

COLD WATER INLET

minimum ambient operating conditions must be between 5 °C 
and 35 °C. The appliance is not suitable for installation where a 
water jet could be used.  Install the boiler on a  surface suitable 
for near boiling temperatures and the working weight of the 
boiler. Allow adequate clearance for ventiation and for the easy 
removal of the outer casing lid and rear panel. Calomax ltd 
recommend a minimum clearance of 50mm on all sides of the 
boiler A suitably qualified engineer must install this unit. Plumbing 
and electrical installation work is involved.

To comply with the U.K. Water Supply Regulation a single check-
valve must be fitted to the supply. BEFORE CONNECTING, THE 
SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO 
ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR 
ENTER THE SOLENOID VALVE

The boiler must be connected to a  potable water supply using 
the food grade hose provided, in a manner which complies with 
UK water regulations. The hose should be connected to a ½” 
(15mm) drinking water supply via an appropriate isolating valve. 
The supply must provide a constant pressure of between 20 KPa 
and 1000 KPa (0.2 to 10 Bar), via an isolating stop cock fitted 
near the boiler

If the water supply contains excessive solids in suspension it is 
recommended that a fine mesh “in line” water filter is fitted in the 
pipe work after the stop cock. Failures due to scale and sediment 
are not covered by the warranty.

INSTALLATION

All metalic components of the machine,  in  direct contact with 
drinking water are manufactured from high quality 304 grade 
stainless steel,  or  non ferrous materials,  providing maximum 
resistance to corrosion.

CONSTRUCTION

The boiler must be installed in a location where access is 
restricted to operators that are suitably trained, or where 
untrained operators of the machine can be supervised by trained 
personnel.

DIMENSIONS AND WEIGHTS

MODEL

A

B

C

D

DRY

WEIGHT

WORKING

WEIGHT

Cascade

mm

535

240

360

190

12 KG

29 KG

B

C

A

D

OVERFLOW FITTED WITH

PUSH-ON SILICONE HOSE

FOR EASE OF

MAINTENANCE

SOLENOID WATER

INLET CONNECTION

Summary of Contents for CASCADE-4

Page 1: ...N AND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully bef...

Page 2: ...CLEANING 8 SERVICE INSTRUCTIONS 9 12 13 EXPLODED DIAGRAM 10 11 SPARE PARTS 14 15 ACCESSORIES 16 WIRING DIAGRAM 17 TROUBLE SHOOTING 18 WARRANTY 19 PRODUCT SPECIFICATION 20 CHECK LIST Before commencing...

Page 3: ...TING THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected to a potable water supply using the food grade...

Page 4: ...id orange indicating that the boiler is full and up to temperature Subsequent Use After the boiler has finished the commissioning cycle and water is drawn from the tap water will be replaced in short...

Page 5: ...of the boiler is showing solid colour the machine has been starved of water for in excess of 20 minutes and the solenoid valve has been disabled to prevent damage to the solenoid coil through overheat...

Page 6: ...apper not shown for clarity 15 9 10 14 3 2 4 5 6 8 12 If parts required are not identified please contact Calomax Limited 1 Includes nuts washers etc Exploded parts view Cascade 4 To be read in conjun...

Page 7: ...element causing failure If in doubt protect the element by hand filling with water to the level of the draw off tap before switching on the electrical supply to the boiler General function The printe...

Page 8: ...P BODY PRINTED CIRCUIT BOARD Inc TRIAC LIGHT PCB ELEMENT 3kW THERMISTOR ASSEMBLY KIT SOLENOID VALVE BODY LID GASKET WATER INLET HOSE MANUAL RESET THERMAL CUTOUT LEVEL PROBES KIT BODY LID GROMMET 1 2 3...

Page 9: ...BLACK BLUE PINK BROWN ORANGE WHITE BLACK RED YELLOW WHITE BLACK BLACK RED N L BLUE BLUE L N BLACK YELLOW GREEN YELLOW GREEN RED RED COLD WATER INLET SOLENOID VALVE ELEMENT TRIAC PCB HIGH NORMAL LOW L...

Page 10: ...place P C B BASIC TROUBLE SHOOTING Calomax have manufactured water boilers in the UK for over 50 years We are proud of our products and the back up service we provide Properly maintained and serviced...

Page 11: ...Average Flow rate from tap Stan dard nozzle 2 5 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE PLEASECONTACTOURSERVICEDEPARTMENTFORAS...

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