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Customer Support: 1-866-409-4581

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

POSSIBLE SOLUTIONS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to 
the maximum pressure if possible. Brush soapy 
water on air connections and look carefully for air 
bubbles. Tighten leaky connections. If the problem 
persists, contact the seller for further advice.

The unloader valve leaks when 
the compressor is idle.

Unloader valve seal is defective.

Let the air in the air tank flow out until all the 
pressure is released. Then remove the unloader 
valve plug and clean the valve seal. If necessary, 
replace the seal and then reinstall all components.

The compressor stopped and 
does not start.

The thermal protector turned on because 
the motor is overheating.

Check that the main voltage corresponds to the air 
compressor specifications. An extension cord that 
is too thin or too long can cause a voltage drop and 
cause the motor to overheat.  

Excessive use 

Allow the motor to cool down.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and 
makes a humming noise.

Capacitor is burned out.

Contact Customer Support

The motor does not start or starts  
slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to the air 
compressor specifications.  

An extension cord that is too thin or too long can 
cause a voltage drop.. Use heavy duty extension 
cords.  

Ensure that the air compressor is plugged into a 
fully functional power outlet

Noisy with metallic clangs.

Motor/Pump head gasket or reed valve is 
damaged

Stop the compressor and contact the part dealer.

The compressor does not reach 
the maximum pressure.

Motor/Pump head gasket or reed valve is 
faulty.

Stop the compressor and contact the part dealer.

The compressor doesn't seem to 
provide as much air as it did 
when new and/or the compressor 
cuts off within a much shorter 
time period.

The pressure switch needs adjusting.

Stop the compressor and contact the part dealer.

The tank is full of water due to 
condensation.

 Open the drain valve and release the water from 
the tank.

The motor pump unit does not 
stop when the tank pressure 
reaches its maximum working 
pressure.

Pressure switch defective or needs 
adjusting.

Stop the compressor and replace part.

Summary of Contents for 200CR

Page 1: ...RA QUIET OIL FREE AIR COMPRESSOR MOTOR PUMP OWNER S MANUAL CALIFORNIA AIR TOOLS 200CR 2 0 HP 110 VOLTS 60 HERTZ 6 00 CFM 40 PSI 5 00 CFM 90 PSI WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 45...

Page 2: ...____________________________10 Daily Operation________________________________10 MAINTENANCE _________________________________11 Changing the Air Filter__________________________11 Cleaning __________...

Page 3: ...Department Phone 1 866 409 4581 Online WWW CALIFORNIAAIRTOOLS COM Please provide the information below Model number and Serial number and specifications shown on the Model number Serial number plate P...

Page 4: ...compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable...

Page 5: ...ever make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints f...

Page 6: ...provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please c...

Page 7: ...7 Customer Support 1 866 409 4581...

Page 8: ...Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks...

Page 9: ...se a dedicated 110v 60hz 15 amp power supply Max 14 gauge 100ft extension cord Min 3000 Watt Running Generator WIRING MOTOR PUMP Wiring Instructions Black White Wires hot To Power Supply Green Wire To...

Page 10: ...n the power switch to the ON position 7 Do not use continously running for more than 8 hours of continuous running at 90 PSI and 12 hours at 40 PSI Shutting down the compressor 1 Turn the power switch...

Page 11: ...e solvent Do not use flammable liquids such as gasoline or alcohol Always keep parts clean from dirt and dust for better performance Use a blow gun to blow out any dust or debris inside the motor STOR...

Page 12: ...ut Contact Customer Support The motor does not start and makes a humming noise Capacitor is burned out Contact Customer Support The motor does not start or starts slowly Low voltage supply to the moto...

Page 13: ...osts Thermal Overload Protector 125 PSI Maximum Pressure Ports 1 2 NPT Output Elbow 3 8 NPT 110v 60 hz Low Amp Draw 14 Amps Power Requirements Dedicated 15 amp outlet 3000 Watt running Generator Exten...

Page 14: ...ghts and you may also have other rights which may vary from state to state Disclaimer of Other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expre...

Page 15: ...ermined at the sole discretion of California Air Tools Inc Registration Warranty registration with California Air Tools Inc is required on all products You can mail the enclosed registration form or r...

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